Home

Crusader 5.7L Carburetor Classic Series Manual

1. 5066028 90274075 2307 R096147 R065053 RS2180 RS1028 RA068001 RS0304 RS2180 R090287B RS0308 R095026 RS2179 RS1527 90305275 90305275 R095026 RA057027 99335016 93934000 92934000 R065052 RA057034 R090289 RS2180 RS0304 RS0311 RS2180 RS0304 RS2180 R090288 RS7069 RS6738 RA097007C R064010A R065051 RS2180 90315100 R009091 R096074 97224000 93920000 R143165 R065055 CRUSADER CARB 5 7L Belt serpentine drive 5 7L LH Bolt water pump pulley attaching Lockwasher water pump pulley attaching bolt Cover water pump pulley Pulley water pump Lockwasher belt tensioner attaching Nut belt tensioner attaching Belt Tensioner Assembly Bolt tensioner bracket attaching Lockwasher tensioner bracket attaching Bracket belt tensioner mounting Bolt belt tensioner attaching Stud water pump mounting Lockwasher belt tensioner attaching Nut belt tensioner attaching Bolt water pump mounting Bolt water pump mounting Stud water pump mounting Water Pump Assembly Bolt RWP pulley attaching Lockwasher RWP pulley attaching Flatwasher RWP pulley attaching Pulley raw water pump Raw Water Pump Assembly Bracket alternator mounting Lockwasher alternator mounting bolt Bolt alternator mounting Bolt alternator mounting Lockwasher alternator mounting bolt Bolt alternator bracket attaching Lockwasher alternator bracket attaching bolt Bracket alternat
2. Jo 55 4 R148005 Coupler prop shaft 1 1 2 shaft R148007 Coupler prop shaft 1 3 4 shaft R148008 Coupler prop shaft 2 shaft 2000090 Screw set coupler RA156002B Transmission 1 51 1 Reduction RA156002D Transmission 1 99 1 Reduction RA156002E Transmission 2 49 1 Reduction 18201 Hose Assembly cooler to transmission 024010 Fitting 90 147006 Cooler Assembly transmission RS1028 Nut cooler bracket attaching RS2180 Lockwasher cooler bracket attaching RS0256 Bolt cooler bracket attaching RS0302 Bolt cooler bracket attaching R090010 Bracket transmission cooler mounting RS2058 Nut cooler bracket attaching R090304 Bracket transmission cooler attaching RS2180 Lockwasher cooler bracket mounting RS0316 Bolt cooler bracket mounting exhaust manifold bolt ke 4 ch sch eck o o CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 76 TRANSMISSION AND RELATED COMPONENTS Thru 03 VELVET DRIVE 5000 FIGURE 32 A FRONT MOUNT SHIFT BRACKET 57carb018 L510020 CRUSADER 5 7L MODEL CARB 5 7L PARTS MANUAL 77 TRANSMISSION AND RELATED COMPONENTS Thru 03 VELVET DRIVE 5000 FIGURE 32 ITEM PART NUMBER DESCRIPTION QUANTITY 18201 Hose Assembly transmission to cooler 98227 Shift Bracket front entry 090086 Cable Clip single cable 22232 Cable Clip dual cabl
3. Joo EF RS2180 Lockwasher U cooler mounting RS1028 Nut U cooler mounting 98123 U Cooler oil and transmission RWC RS0282 Bolt header mounting to brkt RWC RS1027 Nut header to brkt mounting RWC RS2179 Lockwasher header to brkt mounting RWC 98609 Spacer ROF RWC bracket 98585 Bracket ROF header mounting RWC 90305300 Bolt header mounting bracket attaching RWC R127099 Clamp strap 1 1 S 3 3 3 1 2 2 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 2 1 2 2 1 3 3 3 2 1 2 1 CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 22 REMOTE OIL FILTER COMPONENTS 04 FIGURE 9 57carb007 04 L510020 CRUSADER 5 7L MODEL CARB 5 7L PARTS MANUAL 23 REMOTE OIL FILTER COMPONENTS 04 FIGURE 9 ITEM PART NUMBER DESCRIPTION QUANTITY R079066 Cil Filter Header RS2179 Lockwasher header mounting to brkt RS0280 Bolt header mounting to brkt R047245 O Ring oil line 024203 Nipple header filter adapter 22679 Filter oil RA045155A Hose Assembly cooler to filter header RA045155B Hose Assembly filter header to bypass adapter R090258 Bracket ROF header mounting R024184 Fitting 5 8SAE X 1 2NPT 90 degree 147049 Cooler oil RS2180 Lockwasher oil cooler attaching RS1028 Nut oil cooler attaching R090013A Bracket oil cooler attaching RS0256 Bolt oil cooler mounting R090010 Bracket oil cooler mounting RS0302 Bolt oil cooler
4. 147006 Cooler Assembly transmission oil RS1028 Nut cooler bracket attaching RS2180 Lockwasher cooler bracket attaching A A N H N N N O h Y Coupler prop shaft 1 shaft Y Coupler prop shaft 1 1 8 shaft Coupler prop shaft 1 1 4 shaft Coupler prop shaft 1 3 8 shaft Coupler prop shaft 1 1 2 shaft Coupler prop shaft 1 3 4 shaft Coupler prop shaft 2 shaft Transmission 630A 1 22 1 Reduction Transmission 630A 1 55 1 Reduction Transmission 630A 2 00 1 Reduction Transmission 630A 2 50 1 Reduction Transmission 630A 2 70 1 Reduction Transmission 800A 2 85 1 Reduction Transmission 630V 1 29 1 Reduction Transmission 630V 1 50 1 Reduction V Drive Transmission 630V 2 00 1 Reduction Transmission 630V 2 50 1 Reduction Hose Assembly cooler to transmission Fitting 90 degree 2 2 3 4 5 6 7 8 9 10 11 12 13 14 14 14 14 14 14 14 15 15 15 15 15 15 15 15 15 15 16 17 18 19 2 gt sch o CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 84 TRANSMISSION AND RELATED COMPONENTS 04 HURTH GEAR FIGURE 35 cont d SHIFT BRACKET A FRONT MOUNT 57carb019 04 L510020 CRUSADER 5 7L RS0256 RS0302 R090010 RS2058 R090304 RS2180 RS0316 RS
5. shaft Coupler prop shaft 1 1 2 shaft Coupler prop shaft 1 3 4 shaft Coupler prop shaft 2 shaft Bolt coupling 1 1 2 Lockwasher coupling bolt Nut coupling bolt Transmission 1 50 1 Reduction Down Angle Transmission 2 1 Reduction Down Angle Transmission 2 45 1 Reduction Down Angle Transmission 2 80 1 Reduction Down Angle Transmission 1 25 1 Reduction V Drive Transmission 1 50 1 Reduction V Drive Transmission 2 1 Reduction V Drive Transmission 2 50 1 Reduction V Drive Hose Assembly cooler to transmission Fitting 90 degree Cooler Assembly transmission oil Nut cooler bracket attaching Lockwasher cooler bracket attaching Bolt cooler bracket attaching Bolt cooler bracket attaching Bracket transmission cooler mounting Nut cooler bracket attaching Bracket transmission cooler attaching Lockwasher cooler bracket mounting Bolt cooler bracket mounting exhaust manifold bolt N N 1510020 MODEL CARB 5 7L PARTS MANUAL 80 TRANSMISSION AND RELATED COMPONENTS Thru 03 HURTH GEAR FIGURE 34 DN FRONT MOUNT SHIFT BRACKET 57carb019 L510020 CRUSADER 5 7L MODEL CARB 5 7L PARTS MANUAL 81 TRANSMISSION AND RELATED COMPONENTS Thru 03 HURTH GEAR FIGURE 34 ITEM PART NUMBER DESCRIPTION QUANTITY 5122 Bolt cable clip attaching R090086 Cable Clip single cable 22232 Cabl
6. RS0775 RS2179 R065049 RS0308 90305300 RS2180 RA057027 90305275 R095026 RS0355 98184 RS0307 RS2180 98246 92300020 98245 RS2182 95500000 RS0282 RS2179 92200020 39200 R143151 R064010 R064010A R065048 R065046 RS2180 90315100 R096074 R009091 97178 RA057031 R065047 RS2179 RS0775 RS0282 CRUSADER CARB 5 7L Belt alternator drive Bolt water pump pulley attaching Lockwasher water pump pulley attaching bolt Pulley water pump Bolt water pump mounting Bolt water pump mounting Lockwasher water pump mounting Water Pump Assembly Bolt water pump mounting Stud water pump mounting Bolt alternator mounting lower Clip alternator adjusting Bolt alternator brkt mounting Lockwasher alternator brkt mounting Strap alternator adjusting mounting Spacer alternator bracket mounting Bracket alternator mounting Lockwasher alternator mounting Nut alternator mounting Bolt alternator mounting upper Lockwasher alternator mounting bolt Washer alternator mounting bolt Alternator Assembly 55 amp Decal Timing 5 7L use w Balancer R064010A Balancer crankshaft 96 01 Balancer crankshaft 02 newer Pulley alternator drive belt Pulley raw water pump belt Lockwasher pulley mounting bolts Bolt rwp alt drive belt pulley mounting Washer crankshaft balancer Bolt crankshaft balancer Belt raw water pump drive Raw Water Pump Assembly Pulley raw water pump Lockwasher raw water pump pulley att
7. Seal crankshaft rear oil RH Distributor Assembly RH Gear right hand Dist RA107042 Raw Water Pump Assembly SEE NOTE Pulley raw water pump RH 04 Ring Crankshaft Position Sensor Reluctor RH Bolt Idler Pulley attaching Flat Washer Idler Pulley attaching Flat Washer Idler Pulley attaching Pulley Idler Spacer Idler Pulley Lock Washer Idler Pulley attaching Nut Idler Pulley attaching Bracket Idler pulley 5 7 RH Lock Washer Idler bracket attaching Bolt Idler bracket attaching upper Bolt Idler bracket attaching lower Belt serpentine drive 5 7L RH CRUSADER CARB 5 7L L510020
8. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0454 Bolt raw water attaching CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 52 CRUSADER 5 7L FRESH WATER COOLING SYSTEM COMPONENTS Thru 03 FIGURE 22 Y43SIY O M L510020 MODEL CARB 5 7L PARTS MANUAL 53 FRESH WATER COOLING SYSTEM COMPONENTS Thru 03 FIGURE 22 ITEM PART NUMBER DESCRIPTION QUANTITY 98127 Gasket elbow riser manifold Quantity 8 w 4 riser 98124 Plate block off 18340 Hose heat exchanger to elbow direct drive 18311 Hose heat exchanger to elbow v drive RS3858 Clamp hose 20 Quantity 10 w 4 riser R034006A Cap coolant fill heat exchanger 7 Ib 146002 Bottle coolant overflow 98619 Heat Exchanger Assembly 18340 Hose heat exchanger to elbow direct drive 18311 Hose heat exchanger to elbow v drive a A C C N 97911 Fitting straight 3 4 pipe Quantity 3 w 4 riser 98124 Plate vented used w 4 riser RS3552 Plug drain n 30624 Fitting exhaust manifold 90 degree RS3851 Clamp hose 16 Quantity 6 w 4 riser gt 97852 Fitting straight 1 pipe not used w 4 riser 2 024006 Fitting 90 degree used w 4 riser port al 045145 Hose t stat housing to 4 riser port 2 18307 Hose t stat housing to manifold po
9. DESCRIPTION QUANTITY R004010A Cover engine front cover includes gasket R004010 R020038 TBD R143151 R009091 R096074 R064010A R064010 NSS R009177 R009176 NSS R054024 164024 RK051030 7050630 7050640 7050650 R022022 30698 R05501 1 R054041 7070700 R109050 RA050021 RA050022 7050740 NSS R090253A RS0279 RM0203 RA057027 R095026 RS0307 90305275 90305300 R095026 RS0308 RS2180 R153005 R024059 98144 R006017A R069066 CRUSADER CARB 5 7L and seal 02 present engines Cover engine front cover includes gasket and seal 97 01 engines Sensor crankshaft position Bolt crankshaft position sensor attaching Decal ignition timing Bolt crankshaft balancer Washer crankshaft balancer bolt Balancer crankshaft 02 and newer Balancer crankshaft 97 01 Seal crankshaft front oil Bolt engine front cover attaching short Bolt engine front cover attaching long Gasket engine front cover Sprocket crankshaft Key crankshaft balancer Bearing Set camshaft Cam Bearing 1 Cam Bearing 2 amp 5 Cam Bearing 3 amp 4 Pin camshaft sprocket locating Bolt camshaft sprocket attaching Chain camshaft timing Sprocket camshaft Bolt camshaft retaining Retainer camshaft Camshaft engine LH Camshaft engine RH Plug oil gallery Block engine Retainer valve lifter Bolt valve lifter retainer Gasket water pump to engine block Water Pump Assembly Stud water pum
10. MODEL CARB 5 7L PARTS MANUAL 35 EXHAUST MANIFOLD and COMPONENTS FIGURE 15 ITEM PART NUMBER DESCRIPTION QUANTITY RS1028 Nut elbow attaching stud RS2180 Lockwasher elbow attaching stud R029015 Elbow exhaust manifold 98127 Gasket manifold elbow riser 20827 Stud exhaust elbow attaching RS0302 Bolt wire loom attaching RS2180 Lockwasher attaching bolt R096144 Bracket spark plug wire loom 98243 Manifold exhaust RS0316 Bolt manifold to cylinder head RS2180 Lockwasher manifold to cylinder head 103876 Plug exhaust manifold 1 RS3552 Plug drain 30624 Fitting water elbow 90 degree RS3556 Plug exhaust elbow 3 4 96306 Gasket manifold to cylinder head RS3554 Plug drain 98128 Exhaust Riser 4 98124A Plate vented 20783 Stud riser mounting 2 3 4 98124 Plate block off 90305500 Bolt exhaust elbow attaching 4 3 4 RS3539 Plug exhaust elbow attaching FWD N N NNA N o gt N 3 22818 4 Inch Riser Kit NOTE See Raw Water and Fresh Water Cooling sections for additional parts used on each cooling system for Crusader engines CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 36 ACCESSORY DRIVE SYSTEM COMPONENTS Thru 03 FIGURE 16 31 57 carb011 L510020 CRUSADER CARB 5 7L MODEL CARB 5 7L PARTS MANUAL 37 ACCESSORY DRIVE SYSTEM COMPONENTS Thru 03 FIGURE 16 ITEM PART NUMBER DESCRIPTION QUANTITY 96307
11. Mount engine support dual rear N ON N N NN NN N amp N CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 66 BELL HOUSING ASSEMBLY FIGURE 27 VELVET DRIVE 5000 SERIES 21 VELVET DRIVE K N REDUCTION 8 19 V DRIVE 1 d 16 PC81018 L510020 CRUSADER 5 7L MODEL CARB 5 7L PARTS MANUAL 67 BELL HOUSING ASSEMBLY FIGURE 27 ITEM PART NUMBER DESCRIPTION QUANTITY R140019 Drive Damper Assembly Hurth LH Only 98511 Drive Damper Assembly 71C 72C All RH rotation R009092 Bolt damper to flywheel 1 RS2180 Lockwasher damper bolt 142014 Bellhousing flywheel R019008 Cover bellhousing use w top mount starter R019008A Cover bellhousing use w bottom mount starter R019010 Cover top mount starter used w R019008A RS0327 Bolt dust cover attaching RS2181 Lockwasher dust cover attaching 0256 Bolt cover to bellhousing 1 90105125 Bolt cover to bellhousing 1 1 4 RS1078 Nut cover bolt RS0305 Bolt bellhousing to block 99443030 Bolt SHCS behind starter RS2180 Lockwasher bellhousing bolt R031033 Stud bellhousing mounting RS2180 Lockwasher mounting stud RS1028 Nut mounting stud R031033 Stud starter mounting 1 5 8 RS2181 Lockwasher starter mounting stud RS1029 Nut starter mounting stud N N N SS NR NO NN ch a ch gt Velvet Drive Reduction amp V Drive 9654
12. R065054 R062083 93940000 97440000 R090307 RS2180 RS0304 RS0306 R065055 CRUSADER CARB 5 7L Balancer crankshaft Pulley serpentine drive belt Lockwasher drive belt pulley attaching bolt Bolt drive belt pulley attaching Bolt crankshaft balancer Washer crankshaft balancer Nut alternator wire attaching Lockwasher alternator wire attaching Decal belt routing 5 7L RH Bolt Idler Pulley attaching Flat Washer Idler Pulley attaching Flat Washer Idler Pulley attaching Pulley Idler Spacer Idler Pulley Lock Washer Idler Pulley attaching Nut Idler Pulley attaching Bracket Idler pulley 5 7 RH Lock Washer Idler bracket attaching Bolt Idler bracket attaching upper Bolt Idler bracket attaching lower Pulley Alternator 5 X 6 0L Serpentine L510020 MODEL CARB 5 7L PARTS MANUAL 46 FIGURE 19 RAW WATER COOLING SYSTEM COMPONENTS Thru 03 57carb014 CRUSADER CARB 5 7L 1510020 MODEL CARB 5 7L PARTS MANUAL 47 RAW WATER COOLING SYSTEM COMPONENTS Thru 03 FIGURE 19 ITEM PART NUMBER DESCRIPTION QUANTITY 98127 98124A 18334 RS3858 0314 RS3016 RS2180 18333 30624 RM0203 RA057027 96105 98552 RS3551 96065 R026002 96686 22366 97556 97361 96066 RS3852 RS1028 96296 97310 98123 RA057031 18384 RS3552 O N O oa C N ech wo N CRUSADER CARB 5 7L Gasket elbow to riser el
13. RELATED COMPONENTS Thru 03 VELVET DRIVE V DRIVE FIGURE 30 A FRONT MOUNT SHIFT BRACKET R V 1 17 ES Ben 11 12 57carb017 CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 73 TRANSMISSION AND RELATED COMPONENTS Thru 03 VELVET DRIVE V DRIVE FIGURE 30 ITEM PART NUMBER DESCRIPTION QUANTITY 2055 Nut attaching bolt 96341 Shift Bracket front mount R090086 Cable Clip single cable 22232 Cable Clip dual cable clip not shown RS5122 Bolt clip attaching 1 2 18201 Hose Assembly transmission to cooler R024008 Elbow hose transmission 90 degree RS4674 Nipple pipe 3 020037 Sender temperature alarm R153002 Switch Kit neutral start not shown 25542 Switch amp O Ring Assembly not shown R024010 Elbow hose transmission 90 degree RS1529 Nut coupling bolt RS2181 Lockwasher coupling bolt 22136 Bolt coupling 1 1 2 R148001 Coupler prop shaft 1 shaft R148002 Coupler prop shaft 1 1 8 shaft R148003 Coupler prop shaft 1 1 4 shaft R148004 Coupler prop shaft 1 3 8 shaft ON O 2 1 1 1 1 1 1 1 4 4 4 52 4 R148005 Coupler prop shaft 1 1 2 shaft R148007 Coupler prop shaft 1 3 4 shaft R148008 Coupler prop shaft 2 shaft 2000090 Screw set coupler RA156002B Transmission 1 51 1 Reduction RA156002D Transmission 1 99 1 Reduction RA156002E Tr
14. attaching RS2058 Nut oil cooler mounting 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 RA045103D Hose Assembly cooler to bypass adapter R017073 Bolt oil bypass adapter R047203 O ring small R079051 Adapter oil bypass adapter R047202 O ring large R009089 Bolt oil adapter RA079028 Adapter oil RS1540 Nut sender terminal RS2197 Lockwasher sender terminal RS2746 Washer sender terminal R020001 Sender oil pressure R024205 Tee sender attaching R020015A Switch oil pressure 143175 Switch oil pressure C OO N N N NR N N N O JO BOND sch sch 9 9 CD CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 24 IGNITION COMPONENTS Thru 03 FIGURE 10 57carb004 L510020 CRUSADER CARB 5 7L MODEL CARB 5 7L PARTS MANUAL 25 IGNITION COMPONENTS Thru 03 FIGURE 10 ITEM PART NUMBER DESCRIPTION QUANTITY 97454 R108001 R103001 RP173081A RP116022 TBD NSS 0123 TBD TBD TBD R082061 TBD RA107042 RA107039M 127026 5009188 R042008 R119001 R130014 RS0251 RS2180 RS0304 R101013 RS2180 RS0304 R090074 RS5084 R153006 R117004 RS2180 RS0302 RS0256 R090010 RS0258 Sparkplug Wire Set Cap distributor Rotor Kit tune up cap and rotor Module Mallory breake
15. shaft Spacer bearing Housing water pump Screw cam retaining Cam eccentric Retainer shaft Shaft Assembly Key impeller drive Seal and Seat Assembly Washer Plate wear Impeller water pump Gasket rear cover Cover Cover pumps March 05 and newer Lockwasher cover bolt Bolt rear cover attaching Repair Kits Impeller Kit Includes Impeller and Gasket Impeller Kit Includes Impeller Gasket and Seal and Seat Assembly Overhaul Kit Major Includes Impeller Gasket Seal and Seat Assembly Shaft Bearings and Bearing Retainer CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 50 RAW WATER COOLING PUMP SERPENTINE 04 FIGURE 21 L510020 CRUSADER 5 7L MODEL CARB 5 7L PARTS MANUAL 51 RAW WATER COOLING PUMP SERPENTINE FIGURE 1 ITEM PART NUMBER DESCRIPTION QUANTITY Bolt bearing housing attaching TBD Lockwasher bearing housing attaching bolt R047243 O ring bearing housing attaching bolt R047242 O ring bearing housing attaching RP061022 Impeller Kit includes O rings and impeller R057034 Housing raw water pump RA134071 Bearing Housing Assembly RA057034 Raw Water Pump Assembly TBD Bolt raw water pump cam TBD Lockwasher raw water pump cam R161018 Cam raw water pump RS3554 Plug brass 1 8 NPT RS2180 Lockwasher raw water pump attaching RS0306 Bolt raw water pump attaching gt N GD 9
16. 1 07 50 51 67 06 07 MARINE TRANSMISSIONS Crusader Engines are equipped with Velvet Drive or Hurth Transmissions or V drives If transmission parts are required contact your dealer or closest Crusader Parts Distributor for required parts Parts manuals and overhaul manuals are available through Crusader Distributors CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 4 CYLINDER BLOCK ASSEMBLY FIGURE 1 57carb001 CRUSADER 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 5 CYLINDER BLOCK ASSEMBLY FIGURE 1 RB001005H Base Engine Assembly LH RB001005A Base Engine Assembly RH R015013 Ring Set piston STD RA013016 Piston STD 7080280 Bolt connecting rod cap RA011012 Connecting Rod STD R007023 Bearing Set connecting rod STD 7080050 Nut connecting rod cap R035038 Lifter roller valve R037001 Guide valve lifter 069064 Plug camshaft 33089 Plug oil gallery 079051 Adapter oil bypass 5 7L RS3552 Plug engine block coolant drain hole 7050680 Bearing crankshaft rear main STD 7057200 Bearing crankshaft rear main 001 US 7057220 Bearing crankshaft rear main 010 US 7057230 Bearing crankshaft rear main 020 US 7070340 Pin crankshaft rear oil seal housing alignment 7070370 Gasket crankshaft rear oil seal housing R134070 Housing crankshaft rear oil seal 7057250 Bolt crankshaft rear oil seal housing short 7057260 Bolt crankshaft rear oil seal housing long R0
17. 1 Stud transmission mounting 4 2181 Lockwasher transmission mounting RS1029 Nut transmission mounting stud 0337 Bolt transmission mounting Velvet Drive 5000 amp Hurth Gears R031018 Stud transmission mounting 1 5 8 RS2180 Lockwasher transmission mounting 1029 Nut transmission mounting stud RS0329 Bolt transmission mounting CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 68 TRANSMISSION AND RELATED COMPONENTS Thru 03 VELVET DRIVE IN LINE FIGURE 28 A FRONT MOUNT SHIFT BRACKET 57 carb016 L510020 CRUSADER 5 7L MODEL CARB 5 7L PARTS MANUAL 69 TRANSMISSION AND RELATED COMPONENTS Thru 03 VELVET DRIVE IN LINE FIGURE 28 ITEM PART NUMBER DESCRIPTION QUANTITY RS2055 Nut attaching bolt 96341 Shift Bracket front mount R090086 Cable Clip single cable 22232 Cable Clip dual cable clip not shown RS5122 Bolt clip attaching 1 2 R024008 Elbow hose transmission 90 degree RS4674 Nipple pipe 3 2000090 Screw set coupler R148001 Coupler prop shaft 1 shaft R148002 Coupler prop shaft 1 1 8 shaft R148003 Coupler prop shaft 1 1 4 shaft R148004 Coupler prop shaft 1 3 8 shaft 2 ON DOO E 148005 Coupler prop shaft 1 1 2 shaft R148007 Coupler prop shaft 1 3 4 shaft R148008 Coupler prop shaft 2 shaft 22136 Bolt coupling 1 1 2 RS2181 Lockwasher coupl
18. 180 Lockwasher Ipfp bracket mounting RS0302 Bolt Ipfp bracket mounting RA085018C Fuel Line to carburetor CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 20 57carb007 CRUSADER CARB 5 7L REMOTE OIL FILTER COMPONENTS Thru 03 FIGURE 8 L510020 MODEL CARB 5 7L PARTS MANUAL 21 REMOTE OIL FILTER COMPONENTS Thru 03 FIGURE 8 ITEM PART NUMBER DESCRIPTION QUANTITY 98570 U Cooler oil and transmission FWC 18375 Hose Assembly U cooler to bypass adapter R047245 O Ring oil line RS0282 Bolt header mounting to brkt FWC RS2179 Lockwasher header mounting to brkt FWC RS1027 Nut header to brkt mounting FWC 98612 Bracket ROF header mounting FWC RS0304 Bolt header mounting bracket attaching FWC RS2180 Lockwasher attaching bolt 97667 Adapter oil bypass 20156 O ring oil bypass adapter R020001 Sender oil pressure RS1540 Nut sender terminal RS2197 Lockwasher sender terminal RS2746 Washer sender terminal R024205 Tee sender attaching R020015A Switch oil pressure R024184 Fitting 5 8SAE X 1 2NPT 90 degree 90225250 Bolt flange head oil bypass adapter attaching 92205000 Washer nylon 22679 Filter oil RA045120D Hose Assembly filter header to bypass adapter 024203 Nipple header filter adapter R079066 Cil Filter Header 18376 Hose Assembly U cooler to filter header RS0304 Bolt U cooler mounting 98670 Bracket U cooler mounting e
19. 47173A Seal crankshaft rear oil LH R047175 Seal crankshaft rear oil RH RA138008 Flywheel Assembly Top Mount Starter RA138010 Flywheel Assembly Bottom Mount Starter 7070480 Bolt flywheel attaching 7057270 Nut crankshaft rear oil seal housing TBD Stud crankshaft rear oil seal housing 7050700 Stud crankshaft rear oil seal housing NSS Cap crankshaft bearing 5 7050870 Stud crankshaft bearing cap 7050690 Bolt crankshaft bearing cap NSS Cap crankshaft bearing 1 4 RK007020 Bearing Set crankshaft main STD 7050670 Bearing crankshaft main STD 7057170 Bearing crankshaft main 002 US 7057180 Bearing crankshaft main 010 US 7057190 Bearing crankshaft main 020 US R056001 Ring crankshaft position sensor reluctor LH R056001A Ring crankshaft position sensor reluctor RH 0 PO D O gt 2 3 4 5 6 7 8 9 10 11 12 13 13 13 13 14 15 16 17 17 18 18 19 19 OO Jo Oo KOEN O gt gt gt NO J mom kk CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 6 CYLINDER BLOCK ASSEMBLY FIGURE 1 cont d 57carb001 CRUSADER 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 7 CYLINDER BLOCK ASSEMBLY FIGURE 1 cont d ITEM PART NUMBER
20. 510020 CRUSADER 5 7L MODEL CARB 5 7L PARTS MANUAL 63 HEAT EXCHANGER and COMPONENTS 04 FIGURE 25 ITEM PART NUMBER DESCRIPTION QUANTITY R034045 Cap degas bottle R146001 Bottle degas R143171 Decal spec 5 7L carburetor R143153 Decal coolant fill RS3872 Clamp hose 045153 Hose degas bottle to heat exchanger R025037 Housing thermostat R045162 Hose thermostat housing to heat exchanger RS3860 Clamp hose R026007 Thermostat 170 degree R168005 Anode sacrificial zinc RA147048 Heat Exchanger Assembly 23540 End Cap Kit exchanger RS1078 Nut ground wire stud R101013 Wire grounding 90368100 Bolt heat exchanger bracket attaching RS2180 Lockwasher mounting bolt R090258 Bracket heat exchanger R094040 Isolator rubber w adhesive R094041 Isolator rubber R171009 Clamp exchanger mounting RS0280 Bolt bracket attaching RS2179 Lockwasher bracket attaching R090291 Bracket 10 pin connector R09031 1 Bracket degas bottle CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 64 ENGINE and TRANSMISSION MOUNTS FIGURE 26 STANDARD STANDARD FRONT ENGINE REAR ENGINE REAR ENGINE MOUNT VELVET DRIVE 5000 SERIES REAR ENGINE MOUNT HURTH TRANSMISSION PC81017 L510020 CRUSADER 5 7L MODEL CARB 5 7L PARTS MANUAL 65 ENGINE and TRANSMISSION MOUNTS FIGURE 26 ITEM PART NUMBER DESCRIPTION QUANTITY Standard Front Engine Mount 97938 Brack
21. 6531 93930000 R090235 RS2674 RS2179 RS1027 RS2055 RP077011 CRUSADER CARB 5 7L MODEL CARB 5 7L PARTS MANUAL 85 TRANSMISSION AND RELATED COMPONENTS 04 HURTH GEAR FIGURE 35 cont d ITEM PART NUMBER DESCRIPTION QUANTITY Bolt cooler bracket attaching Bolt cooler bracket attaching Bracket transmission cooler mounting Nut cooler bracket attaching Bracket transmission cooler attaching Lockwasher cooler bracket mounting Bolt cooler bracket mounting exhaust manifold bolt Bolt shift bracket attaching Lockwasher shift bracket attaching bolt Bracket shift Washer shift bracket attaching bolt Lockwasher attaching bolt Nut shift bracket attaching bolt Nut cable clip attaching bolt Kit transmission oil filter ZF L510020 MODEL CARB 5 7L PARTS MANUAL 86 RIGHT HAND ROTATION ENGINE COMPONENTS FIGURE 36 Same pump as left hand rotation Note Pump is orientated with the screw facing UP MY 99 02 57carb020 L510020 CRUSADER CARB 5 7L MODEL CARB 5 7L PARTS MANUAL 87 2 3 4 5 6 7 8 9 O RIGHT HAND ROTATION ENGINE COMPONENTS FIGURE 36 ITEM PART NUMBER DESCRIPTION QUANTITY RB001005A RA050022 047175 RA107042 TBD RA057031 R065052A R056001A 98443050 92940000 R096145 R065054 R062083 93940000 L00908 R090307 RS2180 RS0304 RS0306 R066029A Base Engine Assembly RH Camshaft engine RH
22. 8009 7231510 R045008C R024013A R094015 R049012 R049015 R046050 R047238 R047239 R009168 7057300 7057280 96306 R030010 R043035 R043036 RM0195 R003008B R095034 7230920 R095035 R039023 R038015 R038011 R017069 R042008 RS0304 RS2180 CRUSADER CARB 5 7L Gasket rocker cover Cover rocker right side O Ring oil fill riser cap Cap oil fill riser Decal oil fill riser cap Riser oil fill O Ring oil fill riser Retainer oil fill riser Grommet pcv valve Valve positive crankcase ventilation Hose pcv valve 3 8 1 0 Cover rocker left side Washer rocker cover retaining bolt Bolt rocker cover retaining Hose breather Elbow breather tube Grommet breather tube elbow Retainer valve stem Cap valve spring Valve Spring Assembly Seal valve stem intake Seal valve stem exhaust Bolt cylinder head to engine block long Bolt cylinder head to engine block medium Bolt cylinder head to engine block short Gasket exhaust manifold Spark Plug Valve intake Valve exhaust Gasket cylinder head Cylinder Head Assembly Stud valve rocker arm Stud valve rocker arm 013 OS Stud valve rocker arm 033 OS Push Rod Rocker Arm valve Ball rocker arm Nut rocker arm attaching Bracket lift ring Bolt lift ring attaching Lockwasher lift ring attaching ee gt 510020 MODEL CARB 5 7L PARTS MANUAL 12 FIGURE 4 INTAKE MANIFOL
23. CARB 5 7L MODEL CARB 5 7L PARTS MANUAL 61 HEAT EXCHANGER and COMPONENTS Thru 03 FIGURE 24 ITEM PART NUMBER DESCRIPTION QUANTITY R171009 R094041 R034006A R143145 RK034006A 23627 22847 23657 R168008 98619 22164 R045162 RS3860 R026007 RS1078 R101013 R146002 23527 RS0280 RS2179 92200000 R045139 R090255 R090254 90368175 RS2180 90368100 R094040 98202 CRUSADER CARB 5 7L Clamp exchanger mounting Isolator top Cap coolant fill heat exchanger 7 Ib Decal fill cap Fill Cap W Decal Decal exchanger Decal exchanger Decal exchanger Zinc sacrificial Heat Exchanger Assembly End Cap Kit exchanger Hose t stat housing to heat exchanger Clamp hose Thermostat 170 degree Nut w lockwasher ground wire stud Wire grounding Bottle coolant overflow Cap coolant overflow bottle Bolt coolant overflow mounting 3 4 Lockwasher mounting bolt Washer mounting bolt Hose overflow Bracket heat exchanger right hand Bracket heat exchanger left hand Bolt heat exchanger bracket long Lockwasher heat exchanger bracket bolt Bolt heat exchanger bracket short Isolator bottom Housing thermostat copper ch gt gt JJ 1 2 1 1 1 1 1 2 2 2 1 1 1 2 4 2 2 1 L510020 MODEL CARB 5 7L PARTS MANUAL 62 HEAT EXCHANGER and COMPONENTS 04 FIGURE 25 57carb013 04 L
24. D ASSEMBLY Thru 03 57carb003 CRUSADER 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 13 O N a A C N DB gt sch N O A O N INTAKE MANIFOLD ASSEMBLY Thru 03 FIGURE 4 ITEM PART NUMBER DESCRIPTION QUANTITY RA009145 22831 R060045 145017 RM0129 RS0282 RA052003 RS3551 RS2055 98582 R009180 R090193 5122 5090086 R020014A RM0250 R002018C R020003 22701 98088 RMO121 98088 98087 90205200 90205125 Knob cover retaining Decal cover Crusader XL Cover flame arrestor Arrestor flame Gasket arrestor 4V Bolt carburetor attaching Carburetor Holley Plug intake manifold Nut nylock throttle clip attaching Bracket throttle cable Bolt intake manifold to block Bracket throttle clip extension Bolt throttle clip attaching Clip throttle cable attaching Switch engine coolant temperature Gasket intake manifold Intake Manifold Sender temperature SS Sender temperature DS Gasket carburetor to intake manifold Gasket water neck Carburetor mounting components for V drive applications Gasket carburetor mounting Wedge Bolt carburetor mounting front Bolt carburetor mounting rear CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 14 INTAKE MANIFOLD ASSEMBLY 04 FIGURE 5 57carb003 04 L510020 CRUSA
25. DER 5 7L MODEL CARB 5 7L PARTS MANUAL 15 O O a A C N a2 dol BB c N N INTAKE MANIFOLD ASSEMBLY 04 FIGURE 5 ITEM PART NUMBER DESCRIPTION QUANTITY RA009145 5060056 145017 RM0129 RS0282 RA052003 RS3557 R009180 R020014A RM0250 R002018C R020003 22701 98088 RMO121 98088 98087 90205200 90205125 R143126B R143127B Knob cover retaining Cover flame arrestor Arrestor flame Gasket arrestor 4V Bolt carburetor attaching Carburetor Holley Plug intake manifold Bolt intake manifold to block Switch engine coolant temperature Gasket intake manifold Intake Manifold Sender temperature SS Sender temperature DS Gasket carburetor to intake manifold Gasket water neck Carburetor mounting components for V drive applications Gasket carburetor mounting Wedge Bolt carburetor mounting front Bolt carburetor mounting rear Decal cover Decal cover CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 16 CARBURETOR ASSEMBLY FIGURE 6 DUAL STATION 57carb005 L510020 CRUSADER CARB 5 7L MODEL CARB 5 7L PARTS MANUAL 17 CARBURETOR ASSEMBLY FIGURE 6 ITEM PART NUMBER DESCRIPTION QUANTITY RA052003 Carburetor Assembly 0127 Tube bowl vent RN0052A Fuel Bowl Secondary RNO143 Metering Block Assembly R178003 Ball Joint 5 16 24 throttle mount SS RS5122 Bolt thro
26. EN G I N E S MARINE ILLUSTRATED PARTS MANUAL MODEL 5 7L Carburetor Classic Series 1999 2005 MY This Page Was Intentially Left Blank MODEL CARB 5 7L PARTS MANUAL 1 Contents gar f TU 2 Maintenance Item Part Numbers sasa sasona ea a errata ridad EE an aa 3 Cylinder Block e rer WE A Oil Pan Pump Assembly re UE 8 Cylinder Head Assembly Figure G isise iera aue Ee e EE aE 10 Intake Manifold Assembly Thru 03 Figure 4 pp 12 Intake Manitold Assembly 04 FIGUFG S iore eene ru rn re oh ra rr atn rure rer orar rae nore 4 phonon bo nuce Er EE 14 Carburetor Assembly naa aa naa ga a di 16 Fuel Pump Fuel System EE 18 Remote Oil Filter Components Thru 03 Figure Sarria Ee eben 20 Remote Oil Filter Components 04 FIJUrE B 22 ignition Components Thru OS Figure siria rip 24 Ignition Components d dora E 26 Alternator Assembly Mando Thru 03 Figure 12 anne 28 Starter Assembly Components Figure KEE 30 Wiring Harness Assemblies and Senders Figure 14 pp 32 Exha st Manifold and Components Fig r TB Gia dicit E ridi ns 34 Accessory Drive System Components Thru 03 Figure 16 ege ooo erret pra ir 36 Accessory Drive System Components Serpentine 04 F
27. OMPONENTS 04 FIGURE 23 57 15 04 Y43SIY O M CRUSADER 5 7L 1510020 MODEL CARB 5 7L PARTS MANUAL 57 FRESH WATER COOLING SYSTEM COMPONENTS 04 FIGURE 23 PART NUMBER DESCRIPTION QUANTITY 98127 98124 30624 RS3552 RS3858 18406 R045086 RS3851 R045136B 18340 TBD R045153 RS3854 R034045 R146001 R127087 RS3870 R045165 TBD R045136 98124A R147049 R045159 R024212 R024006A R024054C R045144A R024055 RS0304 RS2180 Z wo m O N A gt n BB m CRUSADER CARB 5 7L Gasket elbow riser manifold Quantity 8 w 4 riser Plate block off Fitting exhaust manifold 90 degree 1 NPT X 1 1 4 hose Plug drain Clamp hose Hose transmission cooler to heat exchanger Hose t stat housing to circulating pump 5 8 i d Clamp hose Hose coolant tee to exhaust manifold starboard Hose heat exchanger to elbow starboard direct drive Hose heat exchanger to elbow starboard v drive Hose degas bottle to heat exchanger Clamp hose Cap degas bottle Bottle degas Clamp hose Clamp hose Hose heat exchanger to elbow Port direct drive Hose heat exchanger to elbow Port v drive Hose coolant tee to exhaust manifold port Plate vented used w 4 riser Cooler engine oil Hose engine oil cooler to raw water pump Fitting straight 1 X 1 1 4 hose Fitting 90 d
28. RE 33 EN NON S Vu GR Op 0 A MOUNT SHIFT BRACKET 57carb018 04 510020 CRUSADER CARB 5 7L MODEL CARB 5 7L PARTS MANUAL 79 TRANSMISSION AND RELATED COMPONENTS VELVET DRIVE 5000 FIGURE 33 ITEM PART NUMBER DESCRIPTION QUANTITY 18201 98227 R090086 22232 5122 RS2055 RS0329 RS2180 R024196 R020037 25542 30603 2000090 R148001 R148002 R148003 R148004 148005 148007 R148008 22136 RS2181 RS1529 RA157020B RA157020C RA157020D RA157020E RA156008 RA156008A RA156008B RA156008C 18200 R024010 R147006 RS1028 RS2180 RS0256 RS0302 R090010 RS2058 R090304 RS2180 RS0316 2 3 3 4 5 6 7 8 9 10 11 12 13 13 18 13 13 13 13 14 15 16 17 17 17 17 17 17 17 17 18 19 N N N N UL O CRUSADER CARB 5 7L Hose Assembly transmission to cooler Shift Bracket front entry Cable Clip single cable Cable Clip dual cable clip not shown Bolt clip attaching 1 2 Nut attaching bolt Bolt shift bracket attaching Washer shift bracket attaching bolt Fitting adapter Sender temperature alarm Switch amp O Ring Assembly not shown Fitting adapter Screw set coupler Coupler prop shaft 1 shaft Coupler prop shaft 1 1 8 shaft Coupler prop shaft 1 1 4 shaft Coupler prop shaft 1 3 8
29. aching bolt Bolt raw water pump pulley attaching Bolt raw water pump mounting 1 4 4 1 1 1 2 1 1 1 1 1 2 2 1 4 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 3 3 2 L510020 MODEL CARB 5 7L PARTS MANUAL 38 ACCESSORY DRIVE SYSTEM COMPONENTS Thru 03 FIGURE 16 cont d 24 31 57carb011 L510020 CRUSADER CARB 5 7L MODEL CARB 5 7L PARTS MANUAL 39 ACCESSORY DRIVE SYSTEM COMPONENTS Thru 03 FIGURE 16 cont d ITEM PART NUMBER DESCRIPTION QUANTITY RS2179 Lockwasher raw water pump mounting bolt RS2181 Lockwasher bracket attaching bolt RS0327 Bolt bracket attaching RS2181 Lockwasher bracket attaching bolt RS0327 Bolt bracket attaching RS0307 Bolt bracket attaching RS2180 Lockwasher bracket attaching bolt R090264 Bracket raw water pump R090263 Bracket raw water pump R065038 Pulley Alternator 3 8 Drive Belt R065038A Pulley Alternator 1 2 Drive Belt CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 40 ACCESSORY DRIVE SYSTEM COMPONENTS SERPENTINE LH 04 FIGURE 17 H1 139 57carb011 04 CRUSADER 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 41 ACCESSORY DRIVE SYSTEM COMPONENTS SERPENTINE LH 04 FIGURE 17 ITEM PART NUMBER DESCRIPTION QUANTITY N N nm N O 23 RAZZRARWWWWWWWWWWNNNNND
30. ansmission 2 49 1 Reduction 18201 Hose Assembly cooler to transmission 20247 Clamp strap R127099 Clamp strap 98570 U Cooler Assembly transmission and engine oil EV Y CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 74 TRANSMISSION AND RELATED COMPONENTS 04 VELVET DRIVE V DRIVE FIGURE 31 SS AY cl lm SHIFT BRACKET A 42 0 MOUNT 57carb017 04 1510020 CRUSADER 5 71 MODEL CARB 5 7L PARTS MANUAL 75 TRANSMISSION AND RELATED COMPONENTS 04 VELVET DRIVE V DRIVE FIGURE 31 ITEM PART NUMBER DESCRIPTION QUANTITY RS2055 Nut attaching bolt 96341 Shift Bracket front mount R090086 Cable Clip single cable 22232 Cable Clip dual cable clip not shown 5122 Bolt clip attaching 1 2 18201 Hose Assembly transmission to cooler R024008 Elbow hose transmission 90 degree RS4674 Nipple pipe 3 R020037 Sender temperature alarm R153002 Switch Kit neutral start not shown 25542 Switch amp O Ring Assembly not shown 024010 Elbow hose transmission 90 degree RS1529 Nut coupling bolt RS2181 Lockwasher coupling bolt 22136 Bolt coupling 1 1 2 R148001 Coupler prop shaft 1 shaft R148002 Coupler prop shaft 1 1 8 shaft R148003 Coupler prop shaft 1 1 4 shaft R148004 Coupler prop shaft 1 3 8 shaft P Go
31. bow to manifold riser to manifold Plate vented Hose thermostat housing to manifold stbd Clamp hose Bolt thermostat housing 3 1 2 Bolt thermostat housing 4 Lockwasher thermostat housing bolt Hose thermostat housing to manifold port Fitting 90 degree Gasket water pump to engine block Circulating Pump Assembly Gasket thermostat housing lower Thermostat Housing lower Plug pipe HX SOC Brass 3 8 Seat pressure relief Thermostat coolant 160 degree Spring pressure relief Thermostat Housing Assembly complete Thermostat Housing upper Gasket thermostat housing upper Valve pressure relief Clamp hose Nut thermostat housing bolt Hose circulating pump to thermostat housing Hose U cooler to thermostat housing U Cooler raw water cooling Raw Water Pump Assembly Hose raw water pump to U cooler Plug drain L510020 MODEL CARB 5 7L PARTS MANUAL 48 RAW WATER COOLING PUMP BELT DRIVEN Thru 03 FIGURE 20 57carb012 L510020 CRUSADER 5 7L MODEL CARB 5 7L PARTS MANUAL 49 RAW WATER COOLING PUMP BELT DRIVEN Thru 03 FIGURE 20 ITEM PART NUMBER DESCRIPTION QUANTITY RA057031 97176 20294 40054 40053 40062 20298 20303 20293 40061 20295 40057 40052 40063 R061017 RMO269 40060 R109055 40051 40071 oO O a A N i e RP061017 40065 40064 Raw Water Pump Assembly Hub drive Retainer bearing Bearing
32. d Parts 04 Velvet Drive 5000 Figure 33 78 Transmission and Related Parts Thru 03 Hurth Gear Figure 34 80 Transmission and Related Parts 04 Hurth Gear Figure 35 pp 82 Right Hand Rotation Engine Components Figure 36 pp 86 CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 2 HOW TO READ THIS PARTS BOOK RB0010051 Base Engine Assembly 5 7L NUMBER This number corresponds with the number in the exploded view on the facing page 2 PART NUMBER This is the designated part number for the particular component or assembly 3 DESCRIPTION This identifies what the component or assembly is 4 QUANTITY This refers to the number of pieces used Symbols shown throughout parts list are defined here or on the bottom of the individual parts list page AR As Required NSS Not Serviced Separately NA Not Available SS Single Station Control DS Dual Station Control OS Oversize US Undersize TBD To Be Determined Not Illustrated TYPICAL VIEWS ARE SHOWN ENGINE ROTATION Engine Rotation is identified as RH or LH with the engine model number Rotation always is determined from the flywheel end looking toward the front of the engine In some instances propeller shaft rotation may be opposite to that of the engine When ordering a replac
33. e Clip dual cable clip not shown R090202 Shift Bracket cable clip attaching RS0282 Bolt shift bracket attaching 18200 Hose Assembly transmission to cooler 30603 Fitting adapter R020037 Sender temperature alarm 25542 Switch amp O Ring Assembly not shown 2000090 Screw set coupler 90418138 Bolt coupling 1 3 8 RS2181 Lockwasher coupling bolt 1529 Nut coupling bolt R148001 Coupler prop shaft 1 shaft R148002 Coupler prop shaft 1 1 8 shaft R148003 Coupler prop shaft 1 1 4 shaft R148004 Coupler prop shaft 1 3 8 shaft Nook Ab A h A O O vv A 148005 Coupler prop shaft 1 1 2 shaft 148007 Coupler prop shaft 1 3 4 shaft R148008 Coupler prop shaft 2 shaft RA157022 Transmission 630A 1 22 1 Reduction RA157022A Transmission 630A 1 55 1 Reduction RA157022B Transmission 630A 2 00 1 Reduction RA157022C Transmission 630A 2 50 1 Reduction RA157022D Transmission 630A 2 70 1 Reduction 53 Y RA157023F Transmission 800A 2 85 1 Reduction RA156009 Transmission 630V 1 29 1 Reduction RA156009A Transmission 630V 1 50 1 Reduction RA156009B Transmission 630V 2 00 1 Reduction RA156009C Transmission 630V 2 50 1 Reduction 18201 Hose Assembly cooler to transmission R127099 Clamp strap R147035 U Cooler Assembly transmission and engine oil 6529 Bolt shift bracket attaching 93930000 Lockwasher
34. e clip not shown RS5122 Bolt clip attaching 1 2 2055 Nut attaching bolt RS0329 Bolt shift bracket attaching RS2180 Washer shift bracket attaching bolt 30603 Fitting adapter R020037 Sender temperature alarm 25542 Switch amp O Ring Assembly not shown 2000090 Screw set coupler R148001 Coupler prop shaft 1 shaft R148002 Coupler prop shaft 1 1 8 shaft R148003 Coupler prop shaft 1 1 4 shaft R148004 Coupler prop shaft 1 3 8 shaft Jo om ep E Y N 2 N 5 0 A 4 148005 Coupler prop shaft 1 1 2 shaft 148007 Coupler prop shaft 1 3 4 shaft R148008 Coupler prop shaft 2 shaft 22136 Bolt coupling 1 1 2 RS2181 Lockwasher coupling bolt RS1529 Nut coupling bolt RA157020B Transmission 1 50 1 Reduction Down Angle RA157020C Transmission 2 1 Reduction Down Angle RA157020D Transmission 2 45 1 Reduction Down Angle RA157020E Transmission 2 80 1 Reduction Down Angle RA156008 Transmission 1 25 1 Reduction V Drive RA156008A Transmission 1 50 1 Reduction V Drive RA156008B Transmission 2 1 Reduction V Drive RA156008C Transmission 2 50 1 Reduction V Drive 18200 Hose Assembly cooler to transmission R127099 Clamp strap 98570 U Cooler Assembly transmission and engine oil Se A A CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 78 TRANSMISSION AND RELATED COMPONENTS 04 VELVET DRIVE 5000 FIGU
35. egree 3 4 NPT X 1 hose Tee coolant 1 1 4 x 1 x 1 Hose water neck to coolant tee Fitting 90 degree water neck Bolt water neck attaching Lockwasher water neck attaching L510020 MODEL CARB 5 7L PARTS MANUAL 58 d FRESH WATER COOLING SYSTEM COMPONENTS 04 FIGURE 23 cont 57 15 04 Y43SIY O M CRUSADER 5 7L 1510020 FRESH WATER COOLING SYSTEM COMPONENTS ITEM PART NUMBER DESCRIPTION QUANTITY R045157A R045132 R025015B 96105 R045166 RA057034 RM0266 RA057027 23555 RS3852 R045146A 147006 045157 TBD R024073 CRUSADER CARB 5 7L MODEL CARB 5 7L PARTS MANUAL 59 FIGURE 23 cont d Hose t stat housing to 4 riser port Hose t stat housing to manifold w o 4 riser port Hose degas bottle to water neck fitting Water Neck Gasket water neck Hose raw water pump to transmission cooler Raw Water Pump Gasket water pump to engine block Water Pump Assembly Fitting 5 8 hose barb Clamp hose 32 Hose heat exchanger to circulating pump Cooler transmission oil Hose t stat housing to manifold w o 4 riser starboard Hose t stat housing to 4 riser starboard Fitting straight 3 4 NPT X 1 hose L510020 MODEL CARB 5 7L PARTS MANUAL 60 HEAT EXCHANGER and COMPONENTS Thru 03 FIGURE 24 CAUTION 5 NO STEP CAUTION 57carb013 L510020 CRUSADER
36. em 7 NSS NSS NSS R020014A R121026H RA121080 NSS NSS RS1540 RS2197 RS2746 R020003 22701 R020015A R024205 R020001 22702 RS2746 RS2197 RS1540 R153005 RS5115 R096142 R090291 R127039 RS0302 RS2180 90105075 RS2178 CRUSADER CARB 5 7L Wire 14ga Green starter relay grd Thru 03 Wire 14ga Green HE grd FWC Wire 10ga Red c b to starter relay Thru 03 Nut temp switch terminal Lockwasher temp switch terminal Washer temp switch terminal Switch engine coolant temperature 210 Harness engine Thru 03 Harness engine 04 Wire 16ga Red 15 resistor to coil Fuse 5A slow blow Nut sender terminal Lockwasher sender terminal Washer sender terminal Sender temperature Sender temperature VDO Switch oil pressure Tee sender attaching Sender oil pressure Sender oil pressure VDO Washer sender terminal Lockwasher sender terminal Nut sender terminal Switch oil pressure fuel pump intrlk Screw main harness attaching Washer main harness attaching Bracket 10 pin main harness attaching 04 Clamp formed Bolt clamp attaching head Lockwasher clamp attaching head Bolt clamp attaching block Lockwasher clamp attaching block L510020 MODEL CARB 5 7L PARTS MANUAL 34 EXHAUST MANIFOLD and COMPONENTS FIGURE 15 22 4 RISER BE ASSEMBLY m en G 57carb010 1510020 CRUSADER CARB 5 7L
37. ement engine production block or parts for the engine be certain to check engine rotation DO NOT rely on propeller rotation in order to determine engine rotation LEFT HAND ROTATION is STANDARD ROTATION Flywheel turns counterclockwise when viewed from flywheel end of the engine RIGHT HAND ROTATION is OPPOSITE ROTATION Flywheel turns clockwise when viewed from flywheel end of the engine L510020 CRUSADER 5 7L MODEL CARB 5 7L PARTS MANUAL 3 REPLACEMENT PARTS WARNING Electrical ignition and fuel system components on Crusader Engines are designed and manufactured to comply with U S Coast Guard rules and regulations to minimize risks of fire or explosion Use of replacement electrical ignition and fuel system components which do not comply with these rules and regulations could result in a fire or explosion hazard and should be avoided MAINTENANCE ITEM PART NUMBERS Description Part Number Oil Filter 22679 Kit Transmission Oil Filter ZF RP077011 Spark Plugs RP030010 Spark Plug Wire Set 97454 Alternator Drive Belt Thru 03 96307 Raw Water Pump Drive Belt Thru 03 97178 Serpentine Drive Belt 04 LH R066028 Serpentine Drive Belt 04 RH R066029 Impeller Kit Belt or Crank Driven Raw Water Pump RP061017 Impeller Kit Serpentine Raw Water Pump RP061022 Thermostat Raw Water Cooling R026002 Thermostat Fresh Water Cooling R026007 CHANGE NOTICE Change Pages Date Updated revised 0
38. et engine mounting front RS0305 Bolt socket head RS3442 Stud RS1028 Nut attaching RS2180 Lockwasher bracket mounting bolt 90318225 Bolt trunnion shaft 2 1 4 92300000 Washer trunnion bolt 95310300 Nut trunnion bolt locking Standard Rear Engine Mount 97917 Bracket engine mounting Rear RS0328 Bolt bracket to transmission 1 1 4 RS2181 Lockwasher bracket mounting bolt 90318325 Bolt trunnion shaft 3 1 4 92300000 Washer trunnion bolt 95310300 Nut trunnion bolt locking Rear Engine Mount Velvet Drive 5000 Series 98224 Bracket transmission mounting Starboard 98225 Bracket transmission mounting Port RS6336 Bolt bracket to transmission 12 mm x 60 mm RS7071 Lockwasher 12 mm 90318325 Bolt trunnion shaft 3 1 4 92300000 Washer trunnion bolt 95310300 Nut trunnion bolt locking Rear Engine Mount Hurth Transmission R090174A Bracket engine mounting rear RS6331 Bolt bracket to transmission 12 mm x 35 mm RS6336 Bolt bracket to transmission 12 mm x 60 mm RS7071 Lockwasher 12 mm 90318325 Bolt trunnion shaft 3 1 4 92300000 Washer trunnion bolt 95310300 Nut trunnion bolt locking R109049 Spacer bracket to transmission R095020 Bolt trunnion shaft R090217 Bracket engine mounting port R090218 Bracket engine mounting starboard RS2181 Lockwasher trunnion bolt RS1529 Nut trunnion bolt locking Mount Supports 97926 Mount engine support single front 97905
39. igure 17 pp 40 Accessory Drive System Components Serpentine 04 Figure 18 42 Raw Water Cooling System Components Thru 03 Figure 19 pp 46 Raw Water Cooling Pump Belt Driven Thru 03 Figure 20 pp 48 Raw Water Cooling Pump Serpentine 04 Figure 21 Nt 50 Fresh Water Cooling System Components Thru 03 Figure 22 pp 52 Fresh Water Cooling System Components 04 Figure 23 pp 56 Heat Exchanger and Components Thru 03 Figure 24 assesses 60 Heat Exchanger and Components 04 Figure 25 aa dias Han aan nennen 62 Engine and Transmission Mounts Figure 26 genee 64 Bellh using Assemply ce Eua a ina duc e e du cux diu d dard 66 Transmission and Related Parts Thru 03 Velvet Drive In Line Figure 28 68 Transmission and Related Parts 04 Velvet Drive In Line Figure 29 70 Transmission and Related Parts Thru 03 Velvet Drive V Drive Figure 30 72 Transmission and Related Parts 04 Velvet Drive V Drive Figure 31 74 Transmission and Related Parts Thru 03 Velvet Drive 5000 Figure 32 76 Transmission and Relate
40. ing Assembly front co Screw retainer attaching e Bearing rotor Retainer bearing zech Rotor Assembly Stator Assembly gt Screw Set rectifier attaching al Rectifier Assembly Housing Assembly rear Bolt housing assembly CO Insulator terminal screw co Nut terminal screw o Insulator terminal screw Condenser Assembly Brush Brush Spring N m amp Voltage Regulator Assembly al Screw regulator attaching Insulator terminal screw N Strap Terminal L Nut terminal screw Cover regulator CD o Screw cover attaching Strap Terminal B CD Nut terminal screw CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 30 STARTER ASSEMBLY COMPONENTS FIGURE 13 LH Prior to serial number 620828 RH ALL Note Must use correct size ring a terminal on starter terminal Failure to do so may cause damage to the starter solenoid LH Serial number 620828 to present A PC57B016CR L510020 CRUSADER 5 7L MODEL CARB 5 7L PARTS MANUAL 31 STARTER ASSEMBLY COMPONENTS FIGURE 13 ITEM PART NUMBER DESCRIPTION QUANTITY RA122009 Starter Mot
41. ing bolt 1529 Nut coupling bolt R020037 Sender temperature alarm R153002 Switch Kit neutral start not shown 25542 Switch amp O Ring Assembly not shown RA157001 Transmission 71C 1 1 Direct Drive RA157002 Transmission 71C 1 52 1 Reduction RA157003 Transmission 72C 1 1 Direct Drive RA157004 Transmission 72C 1 52 1 Reduction RA157004A Transmission 1 88 1 Reduction RA157004D Transmission 2 57 1 Reduction RA157004E Transmission 2 91 1 Reduction R024010 Elbow hose transmission 90 degree 18200 Hose Assembly cooler to transmission 18201 Hose Assembly transmission to cooler R127099 Clamp strap 98570 U Cooler Assembly transmission and engine oil 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 70 TRANSMISSION AND RELATED COMPONENTS 04 VELVET DRIVE IN LINE FIGURE 29 LL 1321599883 LAIHS LINNON 111044 V 57carb016 04 CRUSADER 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 71 TRANSMISSION AND RELATED COMPONENTS 04 VELVET DRIVE IN LINE FIGURE 29 ITEM PART NUMBER DESCRIPTION QUANTITY 2055 Nut attaching bolt 96341 Shift Bracket front mount R090086 Cable Clip single cable 22232 Cable Clip dual cable clip not shown RS5122 Bolt clip attaching 1 2 R024008 Elbow hose transmission 90 degree RS4674 Nipple pipe 3 2000090 Screw set coupler R148001 Coupler pro
42. n Dipstick oil level 0 4 degree Dipstick oil level 12 degree Dipstick oil level V drive Tube oil level dipstick O ring oil pan dipstick tube fitting Fitting oil pan dipstick tube Reinforcement oil pan LH Nut oil pan Bolt oil pan Reinforcement oil pan RH Bolt oil pan dipstick tube fitting O ring oil pan dipstick tube fitting bolt O ring oil pan dipstick tube Nut crankshaft oil deflector Lockwasher strap clamp Bolt strap clamp Cap oil pan dipstick tube CAST OIL PAN Pipe Plug HX SOC Brass 3 8 port and frt Fitting oil pan dipstick tube 45 brass stbd Tube dipstick 0 Tube dipstick 4 Tube dipstick 12 Dipstick oil level Bolt oil pan 5 16 18 X 2 front Bolt oil pan 5 16 18 X 1 1 2 rear Lockwasher oil pan 5 16 Bolt oil pan 1 4 20 X 1 3 4 port front Bolt oil pan 1 4 20 X 1 1 2 stbd port rear Lockwasher oil pan 1 4 QUANTITY 4 eck gt gt DD bb gt MODEL CARB 5 7L PARTS MANUAL 10 CYLINDER HEAD ASSEMBLY FIGURE 3 CYLINDER HEAD BOLT POSITION 57carb002 CRUSADER 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 11 CYLINDER HEAD ASSEMBLY FIGURE 3 ITEM PART NUMBER DESCRIPTION QUANTITY RM0193 R033008 R047228 R034037 143137 5034048 R047228 R127098 R094015 R035015 R045049 R033008A 9
43. nce NSS Harness Distributor interface RM0123 Gasket Distributor to block GM TBD Gear right hand Dist RA107042 TBD Gear left hand Dist RA107039M TBD Kit Mallory distributor cap retaining clip R082061 Pin roll TBD Washer thrust RA107042 Distributor Assembly RH RA107039M Distributor Assembly LH R127026 Hold Down distributor R009188 Bolt distributor hold down R119001 Resistor ballast RS0251 Bolt attaching R130011A Relay starter R127095 Retainer relay RS0258 Nut coil retaining R117004 Coil ignition RS0256 Bolt coil retaining R090010 Bracket coil RS2055 Nut nylock throttle clip attaching RS5122 Bolt throttle clip attaching R090086 Clip throttle cable attaching R090185B Bracket electrical RS1078 Nut attaching RS5084 Screw circuit breaker attaching R153006C Circuit Breaker 60A X N N N N HSH sch YN HSH SK sch CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 28 ALTERNATOR ASSEMBLY MANDO Thru 03 FIGURE 12 1 N L510020 CRUSADER CARB O MODEL CARB 5 7L PARTS MANUAL 29 ALTERNATOR ASSEMBLY MANDO Thru 03 FIGURE 12 PART NUMBER DESCRIPTION QUANTITY Alternator Assembly 55 amp Mando Nut pulley to shaft Lockwasher pulley to shaft nut Pulley drive Spacer pulley to fan Fan cooling Spacer cooling fan to frame OA A N Hous
44. ockwasher belt tensioner attaching Nut belt tensioner attaching Belt Tensioner Assembly Bolt tensioner bracket attaching Lockwasher tensioner bracket attaching Bracket belt tensioner mounting Bolt belt tensioner attaching Stud water pump mounting Lockwasher belt tensioner attaching Nut belt tensioner attaching Bolt water pump mounting Bolt water pump mounting Stud water pump mounting Water Pump Assembly Bolt RWP pulley attaching Lockwasher RWP pulley attaching Pulley raw water pump RH Raw Water Pump Assembly Bracket alternator mounting Lockwasher alternator mounting bolt Bolt alternator mounting Bolt alternator mounting Lockwasher alternator mounting bolt Bolt alternator bracket attaching Lockwasher alternator bracket attaching bolt Bracket alternator mounting Lockwasher alternator mounting bolt Bolt alternator mounting L510020 MODEL CARB 5 7L PARTS MANUAL 44 ACCESSORY DRIVE SYSTEM COMPONENTS SERPENTINE RH 04 FIGURE 18 cont d 57carb011 04RH 199 wea HH ONILNOW 139 CRUSADER 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 45 ACCESSORY DRIVE SYSTEM COMPONENTS SERPENTINE RH 04 FIGURE 18 cont d ITEM PART NUMBER DESCRIPTION QUANTITY RA097007C Alternator Assembly 70 amp serpentine R064010A R065051 RS2180 90315100 R009091 R096074 97224000 93920000 143165 98443050 92940000 R096145
45. or Assembly LH rotation RA122008 Starter Motor Assembly RH rotation RS7036 Nut solenoid terminal 93003000 Lockwasher solenoid terminal RS7019 Nut solenoid terminal RS7081 Lockwasher solenoid terminal RS7018 Nut solenoid terminal RS7080 Lockwasher solenoid terminal RU0050 Solenoid Assembly starter RU0050B Solenoid Assembly starter RU0051 Drive Assembly clutch RU0052 Drive Assembly clutch TBD Drive starter RS1029 Nut starter mounting RS2181 Lockwasher starter mounting R031018 Stud starter mounting N N N ua c 2 3 4 5 6 7 8 9 10 10 11 12 13 14 CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 32 WIRING HARNESS ASSEMBLIES and SENDERS FIGURE 14 EC E Y X gt N 7 D AS N FY ss H 2 De 32 a AY ey d S fe m RY Cm NGA A Hg SA QEW NG ALE 9 1 vj IAN L IN LAN as MR SER ES AS S 7 A Fe Y cM gt KG lt Y E ADA Cp 2 2 4 Was gt AA c 2 a S TP AE d A Y 3 8 W Y E A 2 LY LZ Ds A ISR NG 3 4 1 12 9 5 10 11 6 57carb009 L510020 CRUSADER 5 7L MODEL CARB 5 7L PARTS MANUAL 33 WIRING HARNESS ASSEMBLIES and SENDERS FIGURE 14 ITEM PART NUMBER DESCRIPTION QUANTITY R101013 R101013 part of it
46. or mounting Lockwasher alternator mounting bolt Bolt alternator mounting Alternator Assembly 70 amp serpentine Balancer crankshaft Pulley serpentine drive belt Lockwasher drive belt pulley attaching bolt Bolt drive belt pulley attaching Bolt crankshaft balancer Washer crankshaft balancer Nut alternator wire attaching Lockwasher alternator wire attaching Decal belt routing 5 7L Pulley Alternator 5 X 6 0L Serpentine L510020 MODEL CARB 5 7L PARTS MANUAL 42 ACCESSORY DRIVE SYSTEM COMPONENTS SERPENTINE RH 04 FIGURE 18 BELT ROUTING RH 57carb011 04RH L510020 CRUSADER 5 7L MODEL CARB 5 7L PARTS MANUAL 43 ACCESSORY DRIVE SYSTEM COMPONENTS SERPENTINE RH 04 FIGURE 18 ITEM PART NUMBER DESCRIPTION QUANTITY O ON A C N C Y m m N ND eh a a ch ch N O DAN O CO N O DAN DO aA H C N R066029A 90274075 RS2307 R096147 R065053 RS2180 RS1028 RA068001 RS0304 RS2180 R090287B RS0308 R095026 RS2179 RS1527 90305275 90305275 R095026 RA057027 99335016 93934000 R065052A RA057034 R090289 RS2180 RS0304 RS0311 RS2180 RS0304 RS2180 R090288 RS7069 RS6738 CRUSADER CARB 5 7L Belt serpentine drive 5 7L RH Bolt water pump pulley attaching Lockwasher water pump pulley attaching bolt Cover water pump pulley Pulley water pump L
47. p attaching Bolt water pump attaching Bolt water pump attaching Bolt water pump attaching Stud water pump attaching Bolt water pump attaching Lockwasher water pump attaching Switch oil pressure fuel interlock Fitting oil switch Plug block dipstick 305 350 Crankshaft 350 1996 Later Plug Brass block 1 5 8 1 1 1 1 1 1 1 1 1 6 2 1 1 2 1 1 2 2 1 1 1 1 2 1 1 1 1 a a a sch eck 510020 MODEL CARB 5 7L PARTS MANUAL 8 OIL PAN and OIL PUMP ASSEMBLY FIGURE 2 PC57B024CR L510020 CRUSADER 5 7L 4 2 3 4 5 6 7 8 9 9 10 10 10 11 12 13 14 15 16 17 18 19 N N N N CH 2202022022 20202 2 2 MODEL CARB 5 7L PARTS MANUAL 9 OIL PAN and OIL PUMP ASSEMBLY FIGURE 2 PART NUMBER R058054 7100220 R022022 RA070010 R127015 R012028 7100250 RM0249 R005011 97920 R041073 R041074 R041075 R041078 23535 98432 7090440 95200010 R009157 7090450 98466 NSS NSS 7050360 RS2180 RS0302 45343 RS3551 30615 98350 98351 98352 98283 90245200 90245150 RS2179 90105175 RS0258 RS2178 RUSADER CARB 5 7L DESCRIPTION Shaft oil pump drive Retainer oil pump drive shaft Pin oil pump locating Oil Pump Assembly Clamp strap Deflector crankshaft oil Bolt oil pump Gasket oil pan Oil Pan stamped Oil Pan cast not show
48. p shaft 1 shaft R148002 Coupler prop shaft 1 1 8 shaft R148003 Coupler prop shaft 1 1 4 shaft R148004 Coupler prop shaft 1 3 8 shaft R148005 Coupler prop shaft 1 1 2 shaft 148007 Coupler prop shaft 1 3 4 shaft R148008 Coupler prop shaft 2 shaft 22136 Bolt coupling 1 1 2 RS2181 Lockwasher coupling bolt 1529 Nut coupling bolt R020037 Sender temperature alarm R153002 Switch Kit neutral start not shown 25542 Switch amp O Ring Assembly not shown RA157003 Transmission 1 1 Direct Drive RA157004 Transmission 1 52 1 Reduction RA157004A Transmission 1 88 1 Reduction RA157004D Transmission 2 57 1 Reduction RA157004E Transmission 2 91 1 Reduction R024010 Elbow hose transmission 90 degree 18200 Hose Assembly cooler to transmission 18201 Hose Assembly transmission to cooler R024010 Fitting 90 degree 147006 Cooler Assembly transmission oil RS1028 Nut cooler bracket attaching RS2180 Lockwasher cooler bracket attaching RS0256 Bolt cooler bracket attaching RS0302 Bolt cooler bracket attaching R090010 Bracket transmission cooler mounting RS2058 Nut cooler bracket attaching R090304 Bracket transmission cooler attaching RS2180 Lockwasher cooler bracket mounting 0316 Bolt cooler bracket mounting exhaust manifold bolt 4 4 4 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 72 TRANSMISSION AND
49. rless ignition Kit spring advance Harness Distributor interface Gasket Distributor to block GM Gear right hand Dist RA107042 Gear left hand Dist RA107039M Kit Mallory distributor cap retaining clip Pin roll Washer thrust Distributor Assembly RH Distributor Assembly LH Hold Down distributor Bolt distributor hold down Bracket electrical Resistor ballast Relay starter Bolt relay resistor attaching Lockwasher electical brkt attaching Bolt electrical brkt attaching Wire jumper green 14ga Lockwasher circuit breaker brkt mounting Bolt circuit breaker bracket mounting Bracket 50A circuit breaker Screw circuit breaker attaching Circuit Breaker 50A Coil ignition Lockwasher coil brkt attaching Bolt coil brkt attaching Bolt coil retaining Bracket coil 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 2 1 1 1 1 1 1 1 Nut coil retaining CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 26 IGNITION COMPONENTS 04 FIGURE 11 57carb004 04 L510020 CRUSADER 5 7L MODEL CARB 5 7L PARTS MANUAL 27 IGNITION COMPONENTS 04 FIGURE 11 ITEM PART NUMBER DESCRIPTION QUANTITY 97454 Sparkplug Wire Set R108001 Cap distributor R103001 Rotor RP173081A Kit tune up cap and rotor RP116022 Module Mallory breakerless ignition TBD Kit spring adva
50. rt w o 4 riser RS3864 Clamp hose 5 8 N R045139 Hose overflow bottle CO 20806 Hose t stat housing to circulating pump 5 8 i d co RS0306 Bolt housing attaching o RS2180 Lockwasher housing attaching 97851 Housing coolant distribution 18333 Hose waterneck to manifold port CD RM0266 Gasket circulating pump to engine block AR 96105 Gasket housing to intake manifold CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 54 FRESH WATER COOLING SYSTEM COMPONENTS Thru 03 FIGURE 22 cont d CRUSADER 5 7L Y43SIY O M L510020 MODEL CARB 5 7L PARTS MANUAL 55 FRESH WATER COOLING SYSTEM COMPONENTS Thru 03 FIGURE 22 cont d PART NUMBER DESCRIPTION QUANTITY 23555 RA057027 RS3554 18306 RS3855 RA057031 18384 98570 18334 R045137 18413 18390 CRUSADER CARB 5 7L Fitting 5 8 hose barb Circulating Pump Assembly Plug HX HD 1 8 pipe brass Hose heat exchanger to circulating pump Clamp hose 32 Raw Water Pump Assembly Hose raw water pump to U cooler U Cooler engine and transmission oil Hose waterneck to manifold stbd Hose t stat housing to manifold stbd w o 4 riser Hose t stat housing to 4 riser stbd Hose U cooler to heat exchanger L510020 MODEL CARB 5 7L PARTS MANUAL 56 FRESH WATER COOLING SYSTEM C
51. shift bracket attaching bolt R090235 Bracket shift RS2674 Washer shift bracket attaching bolt RS2179 Lockwasher attaching bolt 1027 Nut shift bracket attaching bolt RS2055 Nut cable clip attaching bolt ee NG N N P Mi NN HSH SH sch CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 82 TRANSMISSION AND RELATED COMPONENTS 04 HURTH GEAR FIGURE 35 SHIFT BRACKET A FRONT MOUNT 57carb019 04 L510020 CRUSADER 5 7L MODEL CARB 5 7L PARTS MANUAL 83 TRANSMISSION AND RELATED COMPONENTS 04 HURTH GEAR FIGURE 35 ITEM PART NUMBER DESCRIPTION QUANTITY RS5122 R090086 22232 R090202 RS0282 RA045007N R024010 R024196 R020037 25542 Bolt cable clip attaching Cable Clip single cable Cable Clip dual cable clip not shown Shift Bracket cable clip attaching Bolt shift bracket attaching Hose Assembly transmission to cooler Fitting 90 degree Fitting adapter Sender temperature alarm Switch amp O Ring Assembly not shown 2000090 Screw set coupler 90418138 Bolt coupling 1 3 8 RS2181 Lockwasher coupling bolt RS1529 Nut coupling bolt R148001 R148002 R148003 R148004 R148005 R148007 R148008 RA157022 RA157022A RA157022B RA157022C RA157022D RA157023F RA156009 RA156009A RA156009B RA156009C RA045007T R024010
52. ttle cable carb attaching R090069 Bracket throtle cable carburetor RS2055 Nut nylock throttle cable carb attaching OO O oa A C R024025 Adapter carburetor fuel inlet e RN0050 Cover accelerator pump h 0052 Fuel Bowl Primary R009142 Screw Primary carburetor bowl attaching RN0067 1 Electric Choke Assembly 22978 Pivot Pin cable attaching dual 23235 Cable Attaching Kit dual station R009143 Screw Secondary carburetor bowl attaching RN0023 Gasket fuel bowl screw RN0032 Gasket fuel inlet fitting RN0054 Diaphram Assembly accelerator pump RN0045 Valve pump discharge nozzle RN0133 Float carburetor RN0120 1 Repair Kit carburetor CRUSADER CARB 5 7L L510020 MODEL CARB 5 7L PARTS MANUAL 18 FUEL PUMP AND FUEL SYSTEM FIGURE 7 57carb006 L510020 CRUSADER 5 7L MODEL CARB 5 7L PARTS MANUAL 19 FUEL PUMP AND FUEL SYSTEM FIGURE 7 PART NUMBER DESCRIPTION QUANTITY RA085018B Fuel Line 5 7L Carburetor R090223 Bracket low pressure fuel pump mounting R024089 Elbow 1 4 NPT X 3 8 Hose RS2180 Lockwasher bracket mounting RS0305 Bolt bracket mounting RA080018 Fuel Pump low pressure R024017 Elbow 3 8 inverse flare X 1 4 NPT R096142 Washer fuel pump mounting R094035A Grommet mounting bracket R096142 Washer fuel pump mounting RS1521L Locking Nut low pressure fuel pump R090308 Bracket low pressure fuel pump RS2

Crusader 5.7L Carburetor Classic Series Manual

Contents

Download Pdf Manuals

Related Search

Related Contents