Panasonic EY6535 Manual
Contents
1. fully pulled oul Effect of Connecting Adaplor The lightening torque will be lowered through the use of a universal joint a connecting adaplor 13 ACCESSORIES Use only bils suitable for size of drill s chuck Use Panasonic onginal Optional Keyless dnl chuck EY9X003E and Quick change chuck 110 for maximum performance SPECIFICATIONS MAIN UNIT Madel EY6535 Impacl mode driver Moda De nol use Keyless dil chuch For argadi me Ong Fees Seta 0 27 mm 1 1 167 Melal AUi Maximun Machine screw MS Nol feasible recommen Scraw g 6 B mm 17 64 dnving 6 mm 15 84 Coach screw Lag ball 210 mm 2 8 Standard Bolt M12 High Tense Bot M0 No load speed D 2200 imm rom Clutch Torque 10 Nm 10 kg cm 7 in Ibs 5 4 Nm 55 kgf cm 47 7 in lbs Impact per minute aaa S 0 3300 min ipm Molter DC Molor 15 Square dnva 12 7 mm 1 2 square dnve with ball detent Weigh wilh battery pack 22hg 44 Ibs Overall length 216 mm B 1 2 KEYLESS DRILL CHUCK Model EYSX003E Chuck Capacil 16 mm 13 mm 1 16 1 2 BATTERY PACK Model EY9230 Slorage balte Ni MH Ballery Battery vollage 15 6V DC 1 2V 13 cells BATTERY CHARGER Modal 230 Elecincal Rating See tha name plala on the baltom nf the charger Weighl U 7B kg 1 72 Ibs EY3001 EYsOBU EY9065 Evonas Evsons Evans _ Appro 20 mm 91012. 1 2 3 4 5 8 7 SAVE THESE IN STRUCTIONS gt manual contains important safety and operaling instructions for battery charger 0230 Before using hattery charger read all instructions and cautionary markings on 1 battery charger Z battery pack CAUTION reduce the of Injury charge only Battery Pack as shown below 103 EYB101 001 006 EY9160 0 0 182 EY9086 EY3065 EY9066 EY9106 EY3107 EY3136 EY9230 EY3200 EY9108 EY9168 Other types of batteries may burst caus Ing personal Injury and damage Da not expose charger to rain or snaw To reduce risk of damaging the electric Plug and cord pull by plug rather than cord when disconnecting charger Make sure cord ts located so that il will nol be slepped on over or oth erwise subjected to damage or 5 An exlension cord should nal be used unless absalutely necessary Use of improper extension cord could result in a risk of fire and electric shack If extension must be used make sure a that pins on plug of extension cord are the same number size and shape as lhose of plug on charger b that extension cord is properly wired and in good electrical condilion that wire size 15 large enough for ampere raling of charger as specified below RECOMMENDED MINIMUM AWG SIZE OF EXTENSION CORDS FOR BATTERY CHARGERS AC Inpul Rating AWG Size of Cord Amperes
3. Equal In ar Bul less Lenglh of Cord Feet grealer than than 25 50 100 150 0 2 16 18 18 16 Do not operate charger with damaged cord or plug replace them immediately 9 Do not operate charger has received a sharp blow been dropped or other wise damaged in any way take il to a qualified serviceman 10 Do not disassemble charger take il to a qualified serviceman when service or repair is required Incorrecl reassembly may result in a rsk of electric shock or fire 11 reduce the risk of elecinc shock unplug charger from outlet before attempting any mainlenance or clean ing 12 The charger and battery pack are spe cifically designed to work togelher Da not attempt to charge any other cordless lool or battery pack wilh this charger 13 Do not attempt charge the battery pack with any other charger 14 not altempl to disassemble ihe bat tery pack housing 15 Do not store the too and battery pack in locations where the temperature may reach or exceed 122 F 50 C such as In metal tool shed ar a car in the sum mer which can lead to deterioratian of the starage battery 16 Do nat charge battery pack when Ihe temperature is BELOW 32 F 0 C or ABOVE 104 F 40 C This is very Important in order maintain oplimal condition of Ihe battery pack 17 nat incinerale the battery pack It can explode in a fire 18 Avold dangerous environment Do nol use charger in damp or wel location
4. EY9180 Exams Am 26 mn EYS106 136 EY8107 EY9168 Approx 30 8108 45 mm Note This chart may include models thal are not available in your area Please refer to the catalogue CAUTION This Panasonic Mull Drill amp Driver is designed to use only battery pack type 230 EY9136 Use with other battery pack type may damage the tool and the battery and may resull in the risk of fire and personal injury Charging lime MEMO 45 30 DAY QUALITY SATISFACTION GUARANTEE IF you are dissatisfied with any Panasonic Cordless Power Tool for any reason sim ply return it to the place of purchase with a dated proof of purchase in the original packaging with all accessories parts and instructions within 30 days of the date of purchase for a full refund or call Panasonic at 201 392 6655 Abuse or misapplication of any power tool voids the guarantee PANASONIC CONSUMER ELECTRONICS COMPANY One Panasonic Way Secaucus New Jersey 07094 Pnnted Japan EY981065351 H1306
5. gloves and or allow healed parts to cool down before handling CAUTION the drill bit becomes lou tight to remove hold two lock collars with pipe wrenches and turn them opposite directions Sure the work environment is safe When retracling drill from work material Keyless dnll chuck may delach if subjected to 100kg or more of pull force Delachment willbe sudden Use care and avoid excessive force when retracting drill from work material 1 Attaching Meyless drill chuck Altach the chuck by sliding the female delent on the bottom of the chuck to the square drive on the Make sure the chuck ts firmly connected to the bady 4 Detaching Keyless drill chuck To detach the chuck PUSH the button lo 2 Inserting the bit release the chuck from the square drive Insert the bil and turn the lock collar clock wise looking from the front holding the sleeve until jaws close firmly PUSH CAUTION Drill bit blade is sharp Make sure to remove lhe drill bil before you sel and detach the keyless drill chuck Using Quick change chuck 110 This Quick change chuck is designed to be used with Pana sonic EY6535 Top callar To Insert or remove bit Battom callar To attach nr to delach Quick change chuck Use 6 35mm 1 4 hexagonal bits To ensure proper securement of the bil use only hexagonal bits with 9 25mm 3 8 detent 35mm 1 4 B 25mm 3 8 CAUTION Make
6. sure the work environment is safe When retracting bit from work material Quick change chuck may detach if subjected to 50kg nr more of pull force Delachment will be sud den Use care and avoid excessive force when retracting bil from work material 1 Attaching Quick change chuck Allach the Quick change chuck by pulling the bollom collar forward and sliding the female delent on the bollom of the chuck lo ihe square drive the body Release the bottom callar to make sure the Quick change chuck 15 firmly connected to the body 2 Inserting the bit Pull the top collar of the Quick change chuck forward then inseri the bit Release the bottom collar ta make sure the bii is firmly connected lo the chuck 3 Removing the bil Pull the top callar of the Quick change chuck forward then pull the bit CAUTION Impact mechanism creales heat Square drive and accessory may become very hol and may cause skin burns To prevent skin burns use work gloves and or allow healed parts cool down before handling 4 Delaching Quick change chuck Pull the callar of the Quick change chuck forward lo detach il Attaching or removing battery connect the battery pack Insert the ballery pack IL snaps into place lo indicale proper canneclian 2 To remove the pack Press the two buttons on the sides of the bat lery pack Side the battery pack oul of the tool body OPERATION Switch Operation 1 The speed incr
7. MP INDICATIONS OF THE EY0230 GP D CD 1 Flashing Charger plugged wall oullel Ready In charge Ee 9 Now charging Lit U O O O i Flashing quickly Flashing slowly MAINTENANCE Charging is completed Protective charging Baltery pack is warm Charging will begin when temparalura of battery pack drops Charging is nol possible Clogged with dust ar malfunction of Ihe battery pack Use only dry soft clolh for wiping the unit Do nol use a damp cloth thinner benzine ar volatile solvents for cleaning BATTERY RECYCLING ATTENTION A nickel metal hydride battery thal is recyclable powers the product you have purchased Please call 1 800 8 BATTERY for information on how to recycle this battery a E TIGHTENING TORQUE The power required for tightening a boll will vary according bolt material and size as well as the material being bolted Choose the length of tightening time accordingly Reference values are provided below They may vary according to tightening conditions FACTORS AFFECTING TIGHTENING TORQUE The lightening torque is affected by wide variely of factors including followings After tightening always check the torque with a torque wrench 1 Voltage When the battery pack becomes nearly discharged the voltage decreases and the tightening torque drops Bolt Tightening Conditions MB MB M10 M12 M14 x 25 mm 1 Standard boll Boll Washer B
8. Panasonic MULTI Drill amp Driver Operating instructions Model No EY6535 AN IMEOR LAN The manual nortan Infarmatkon Read manga eoraplebet View uari thig codes cuni aoro tia prac Tulure aan SAVE THESE STR Tin GENERAL SAFETY RULES FOR ALL BATTERY OPERATED TOOLS WARNING Read and understand all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS Work Area 1 Keep your work area clean and well lit Cluttered benches and dark areas invile accidents 2 Do not operate power tools in explo sive atmospheres such as in the Presence of flammable liquids gases ur dust Power tools create sparks which may ignite the dust or fumes 3 Keep bystanders children and visi tors away while operating a power tool Distractions can cause you to lose con trol Make sure thal no one 15 beneath or the olher side of Ihe area when you are working Electrical Safety 4 A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery A charger that may be suilable for one lype of battery may creale a risk of fire when used with another battery 5 Use battery operated tool only with Specifically designated battery pack Use of any other batteries may create a nsk of fire Personal
9. Safety 6 Stay alert watch whal you are doing and use common sense when operat ing a power tool Do not use tool while tired or under the influence of drugs alcohol or medication moment of inattention while operating power lools may resull in serious per sonal injury 7 Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your harr clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving paris B Avoid accidental starting Be sure switch 15 the locked or off position before inserting battery pack Carrying tools with your finger on the switch or inserting the battery pack into a tool with the switch on invites acci denis 3 Remove adjusting Keys or wrenches before turning the tool on wrench or a key that is left attached to a rotating part of the taal may result in personal injury 10 not overreach Keep proper foot ing and balance al all times Proper footing and balance enable bet ter control of the lool in unexpected situ alions 11 Use safety equipment Always wear eye prolection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate condilians Tool and care 12 Use clamps ar other practical way to secure and support the workpiece to a stable platform Holding the work by hand ur against your body is unstable and may lead to loss of control 13 Do not force tool Use the correct t
10. The orange standby lamp will be lit until the battery cools down Charging will then begin aulomalically When charging completed the charging lamp will start flashing rapidly 5 If the battery pack ts too cold or ifthe batlery Note pack has nol been used for a long lime the charging lamp starts flashing slowly to indi cate prolective charging Protective charging lakes longer to fully charge the battery pack than the standard charging time charg ing lime is approx 90 minutes f a fully charged battery pack ts inserted Ihe charger again the charging lamp may light up and then flash slowly After several minules the charging lamp may flash quickly lo indicale thea charging 15 completed CAUTIO 6 If the charging lamp does not light immedi ately after the charger is plugged in or if after the standard charging the lamp does nol go off consull an authorized servicer Before charging a cold battery pack below 5 C 41 F in a warm place leave the battery pack the place and wait for more than one hour lo warm up the battery to the level of the ambient lemperalure Battery pack may nol be fully charged Cool down the charger when charging more than two battery packs consecu tively Do nnl insert your fingers or any metallic objects into charger opening Do nol use power source an engine generalor Do cover vent holes on the charger and the battery pack LA
11. eases with the amount of depression of the trigger When beginning work depress the trigger slightly start the ralalian slowly 2 A feedback electronic controller is used give a slrang torque even in low speed 3 The brake operales when the Ingger ts released and the molor slops immediately Reversing Lever Operation Forward Switch lock Reverse CAUTION Do nct operate reversing lever until rotation of the spindle comes to a complete slap Shifling during rola lion of the chuck may damage the tool 1 For reverse rolalion sel the lever lo reverse Check the direction of rolation before use 2 A fer use sel the lever to tts center position switch lock Clutch Torque Setting Adjusl the torque one of the 18 possible set tings or position required to do the job CAUTION Test the selling before actual opera lion Sel the scale al this mark lt CAUTION To eliminale excessive temperalure Increase of the tool surface do not operale the tool continuously that ts conseculively replacing lhe battery packs Do nol close up vent holes on the sides of the body during operalion Otherwise the machine funclion 15 adversely affected to cause a fall ure mechanism creales heal Square drive and accessory become very hot They may cause burns Do not strain the tool moator This may cause damage lo lhe unil Keep body or skin away from exhaust vant lo avoid risk of being bur
12. ew Metal screw Wnnd screw head Quick changa chuck for L amp 35mm 1 4 Tom head Hexagonal shank bils Quick release type EYSHX110E Melal screw Tech screw Plastic anchor Coach screw Lag ball Hexagonal sockel Ball nul Concrele anchor Select appropriate mode Drill driver mode ar Impact mode sliding the Mode selector swilch Note When selecting the made disconnect bal tery pack from tool of place Reversing lever in the center posilian switch lock Do nol operale Mode selector switch until the rolation of the spindle comes to a complele stop Dnil driver mode with clutch function Attaching or Detaching Original Options and Accessories Keep the body above freezing point 0 C 32 F when allach or detach original oplions and accessories to the square drive body cushion rubber in the square drive to push up the ball may gel hard under freezing point This requires extra force in delaching and attaching accessories Impacl mode Using Keyless drill chuck 3 Removing the bit EY9X003E Turn the lock collar counterclockwise looking fram the front CAUTION Use keyless drill chuck ONLY in Then remove the bit Drill Driver Mode of EY6535 This chuck is nol designed to be used in IMPACT MODE It can be damaged and tts hfe will be reduced Moreover the chuck and ils metal parts such as the push button front parts and bit may become very hot To prevent skin burns use work
13. ned by hot air When operating wilh a Ni MH bal tery pack make sure the work place is well ventilated 10 For Appropriate use of Battery pack Ni MH Battery pack 9230 Charge the Ni MH battery fully before slorage In order to ensure a longer service life The ambient temperature range ts between O C 32 F and 40 C 104 F If the battery pack is used when the batlery lemperature is below O C 42 F the lool may fail to function properly In that case charge the battery charging is compleled for appropriale functioning of the battery Battery Pack Life The rechargeable batteries have a limiled IF operation lime becomes exlremely short after recharging replace the battery pack wilh new one Note Use under extremely hot or cold conditions will reduce operating capacily per charge Charging Note When you charge the battery pack or the first ume or after prolonged slorage charge 11 for about 24 hours 5 bring the batteries up lo capacity Battery charger 0230 1 Plug charger into the AC oullet 2 Insert the battery pack firmly into he charger Ballery pack To AC oullel Battery charger During charging the charging lamp will be In When charging is completed an internal elec tronic switch will automatically be triggered lo prevenl overcharging Charging will nol start if the batlery pack is warm for example immedialely after heavy duty
14. oll s ze Millimeters a be Sleel plate 1300 thickness 10 mm 3 8 1100 Nut Washer 1200 Spnng washer 1000 Tightening conditons 4000 The following bolts are used B50 Standard bolt Strength type 4 8 High lensile type 123 Explanation of the strength type BOO 4 H 700 t Bull yield paint 80 of tensile strength E 4B kgf mm 64 000psi 600 Balt tensile strength 60 kgf mm 500 85 000psi E a 400 350 200 170 01 025 05 1 2 3 Tightening time Sec 2 3 5 7 Tightening time Longer tighlening lime results increased tightening torque Excessive lighlening how ever adds nn value and reduces he life of the lool Different ball diameters The size of the boll diameler affects the tight ening lorque Generally as the ball diameter increases lightening lorque rises Tightening conditions Tighlening torque will vary even with the same bolt according to grade length and larque coefficient the fixed coefficient indi caled by the manufaclurer upon produc tion Tightening torque will vary even with the same boling malerial g sleel accord Ing the surface finish Torque is greally reduced when Ihe bolt and nul start lurning logelher Sockel play Torque is lowered as lhe six sided canfigu ralion of the socket of the wrong size 15 used In tighlen a bolt Swilch Variable speed control tngger Torque is lowered if the unilis used wilh the swilch
15. ool for your application The correct toal will do the job better and safer at the rate for which il is designed 14 Do not use tool if switch does not turn tt on or off tool thal cannct be controlled with the swilch is dangerous and must be repaired 15 Disconnect battery pack from tool or place the switch in the locked or off position before making any adjust ments changing accessories or storing the tool Such preventive safely measures reduce the risk of slarting the tool dentally 16 Store idle tools out of reach of chil dren and other untrained persons Tools dangerous in the hands of untrained users 17 When battery pack is not in use keep it away from other metal objects like Paper clips coins keys nails screws other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause sparks burns fire 18 Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutling edge are less likely to bind and are easier to control 19 Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tools operations If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 20 Use only accessories that are recom mended hy the manufacturer for your model Accessories lhal may be suitable for one t
16. ool may create a risk of injury when used on anolher lool Service 21 service must be performed only by qualified repair personnel Service mainienance performed by unqualified personnel may result in a risk of injury 22 When servicing tool use only iden tical replacement parts Follow Instructions im the Maintenance sec tion of this manual Use of unauthorized parts or failure to follow Maintenance Instrucllons may create risk of shock or injury SPECIFIC SAFETY RULES 1 Hold tool by insulated gripping sur faces when performing an operation where the cutting tool may contact hidden wiring Contacl with a Ive wire will make exposed metal parts of the tool live and shock the operator revolutions of reciprocation per minutes WARNING Some dusl created by power sanding sawing grinding drilling and other con siructian activites contains chemicals Known to the Stale of California to cause cancer birth defects or other reproduc tive harm Some examples of these chemicals are Lead from lead based paints Crystalline from bricks and cement and cther masonry products Arsenic and chromium from chemically lreated lumber Ta reduce your exposure ta these chemi cals work in a well ventilated area and work wilh approved Safely equipment such as dust masks that are specially designed ta filler our microscopic particles silica FOR BATTERY CHARGER amp BATTERY PACK
17. s 19 The charger is designed to operate on Standard household electrical power only Do not attempl to use it any other voltage 20 Do not abuse cord Never carry charger by cord or yank il to disconnect fram outlel Keep cord away from heat oil and sharp edges 21 Charge the battery pack in a well venti laled place do nol cover the charger and battery pack with a cloth etc while charging 22 of an attachmenl not recommended may result in a risk of fire electric shock or injury to persons 23 Do not short the battery pack A battery short can cause a large current flow over healing and create Ihe risk of fire ar personal injury 24 f the supply cord of this appli ance is damaged must only be replaced by repair shop authorized by the manufacturer because special pur pose tools are required 25 TO REDUCE THE RISK OF ELECTRIC SHOCK THIS APPLIANCE HAS A POLARIZED PLUG ONE BLADE IS WIDER THAN THE OTHER This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlel reverse the plug If it still does nat fit contact a qualified electrician to install the proper oullet Do change the plug any way FUNCTIONAL DESCRIPTION Dan 158E Square drive Ball detent E Reversing lever Switch lack Quick change chuck Selecting Mode Woaod metal Hole saw Dnll Driver 13mm 1 2 kayless 0 Wbpod scr
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Panasonic EY6535 Manual