Panasonic EY6506 Manual
Contents
1. 3 During charging the charging lamp will be lit When charging is completed an internal electronic switch will auto matically be triggered to prevent overcharging e Charging will not start if the battery pack is warm for example immedi ately after heavy duty operation The orange standby lamp will be lit until the battery cools down Charging will then begin automatically 4 When charging is completed the charging lamp will start flashing quick STS ly in green color 5 When in any of the conditions that battery pack is too cool or the bat tery pack has not been used for a long time the charging lamp is lit In this case charging takes longer to fully charge the battery pack than the standard charging time e If a fully charged battery pack is inserted into the charger again the charging lamp light up After sev eral minutes the charging lamp may flash quickly to indicate the charging is completed 6 If the charging lamp does not light im mediately after the charger is plugged in or if after the standard charging time the lamp does not go off consult an authorized dealer NOTE When charging a cool battery pack below 5 C 41 F in a warm place leave the battery pack at the place and wait for more than one hour to warm up the battery to the level of the ambient temperature Otherwise bat tery pack may not be fully charged Cool down the charger when charging more than two battery2. packs consecutively Do not insert your fingers into con tact hole when holding charger or any other occasions CAUTION e Do not use power source from an engine generator Do not cover vent holes on the charger and the battery pack VII LAMP INDICATIONS Charger is plugged into the AC outlet Red Flashing eady to charge ED l Now charging Real n gt a eoeveceeceececcone 77 Charging is completed Green Flashing quickly Battery pack is warm Charging will begin O a Genes ange Lit o when temperature of battery pack drops a S D ___ KSS Charging is not possible Clogged with Orange Flashing dust or malfunction of the battery pack VII MAINTENANCE Use only a dry soft cloth for wiping the unit Do not use a damp cloth thinner ben zine or other volatile solvents for cleaning BATTERY RECYCLING ATTENTION FOR Ni MH Battery Packs EY9200 A nickel metal hydride battery that is recyclable powers the product you have pur chased Please call 1 800 8 BATTERY for information on how to recycle this battery IX TIGHTENING TORQUE The power required for tightening a bolt will vary according to bolt material and size as well as the material being bolted Choose the length of tightening time accordingly Reference values are provided below They may vary according to tightening conditions Factors Affecting Tightening Torque The tightening torque is affected by a wide variety of factors including
3. For Appropriate use of Battery pack Ni MH Battery pack EY9200 e Charge the Ni MH battery fully before storage in order to ensure a longer service life e The ambient temperature range is be tween 0 C 32 F and 40 C 104 F If the battery pack is used when the battery temperature is below 0 C 32 F the tool may fail to function properly In that case charge the battery until charging is completed for appropriate functioning of the battery e When battery pack is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a con nection from one terminal to another Shorting the battery terminals together may cause sparks burns or a fire When operating with a Ni MH bat tery pack make sure the place is well ventilated Battery Pack Life The rechargeable batteries have a limited life If the operation time becomes extremely short after recharging replace the battery pack with a new one Charging NOTE When you charge the battery pack for the first time or after prolonged stor age charge it for about 24 hours to bring the battery up to full capacity Battery charger EY0110 1 Plug the charger into the AC outlet NOTE Sparks may be produced when the plug is inserted into the AC power supply but this is not a problem in terms of safety 2 Insert the battery pack firmly into the charger Battry pack charger
4. pulled on the bit has not been properly attached Make sure the bit is properly attached before use Attaching or removing battery pack 1 To connect the battery pack Insert the battery pack It snaps into place to indicate proper connection 2 To remove the battery pack Press the two buttons on the sides of the battery pack Slide the battery pack out of the tool body VILOPERATION Switch and Forward Reverse lever Operation VY Forward U Switch lock Reverse U CAUTION Do not operate Forward Reverse lever until the bit comes to a com plete stop Forward Rotation Switch Operation 1 Push the lever for forward rotation 2 Depress the trigger switch slightly to start the tool slowly 3 The speed increases with the amount of depression of the trigger for efficient tightening of screws The brake oper ates and the bit stops immediately when the trigger is released 4 After use set the lever to its center po sition switch lock Reverse Rotation Switch Operation 1 Push the lever for reverse rotation Check the direction of rotation before use 2 Depress the trigger switch slightly to start the tool slowly 3 After use set the lever to its center po sition switch lock CAUTION To eliminate excessive temperature increase of the tool surface do not oper ate the tool continuously using two or more battery packs Tool needs cool off time before switching to another pack
5. the follow ings After tightening always check the torque with a torque wrench 1 Voltage When the battery pack becomes nearly discharged the voltage decreases and the tightening torque drops Bolt Tightening Conditions M6 M8 M10 M12 x 25 mm 1 Standard bolt M10 x 25 mm High tensile bolt f cm Bolt size Millimeters A 782 M10 x 25 High tensile boty Tightening torque w w O 5 M6 0 1 0 25 0 5 1 0 2 0 3 0 4 0 Tightening time Sec 2 Tightening time Longer tightening time results in increased tightening torque Excessive tightening however adds no value and reduces the life of the tool 3 Different bolt diameters The size of the bolt diameter affects the tightening torque Generally as the bolt diameter increases tightening torque rises 4 Tightening conditions e Tightening torque will vary even with the same bolt according to grade length and torque coefficient the fixed coefficient indicated by the manufacturer upon production Bolt a aE Steel plate thickness 10 mm 3 8 Nut Washer Spring washer Tightening conditions The following bolts are used Standard bolt Strength type 4 8 High tensile type 12 9 Explanation of the strength type 4 8 Bolt yield point 80 of tensile strength 48 kgf mm 68 000psi Bolt tensile strength 60 kgf mm 85 000psi e Tightening torque will vary even with the same bolting material e g steel according to
6. when service or repair is required Incorrect reassembly may result in a risk of electric shock or fire 11 To reduce the risk of electric shock un plug charger from outlet before attempt ing any maintenance or cleaning 12 The charger and battery pack are specifi cally designed to work together Do not attempt to charge any other cordless tool or battery pack with this charger 13 Do not attempt to charge the battery pack with any other charger 14 Do not attempt to disassemble the bat tery pack housing 15 Do not store the tool and battery pack in locations where the temperature may reach or exceed 50 C 122 F such as a metal tool shed or a car in the sum mer which can lead to deterioration of the storage battery 16 Do not charge battery pack when the temperature is BELOW 0 C 32 F BA e or ABOVE 40 C 104 F This is very important in order to maintain optimal condition of the battery pack 17 Do not incinerate the battery pack It can explode in a fire 18 Avoid dangerous environment Do not use charger in damp or wet locations 19 The charger is designed to operate on standard household electrical power only Do not attempt to use it on any other voltage 20 Do not abuse cord Never carry charger by cord or yank it to disconnect from outlet Keep cord away from heat oil and sharp edges 21 Charge the battery pack in a well ven tilated place do not cover the charger and battery p
7. 66 EY9168 EY9080 EY9086 EY9180 EY9182 EY9001 EY9006 EY9101 EY9106 EY9200 EY9201 EY9136 EY9230 EY92371 EY9251 EY9117 EY9210 Other types of batteries may burst causing personal injury and damage 4 Do not expose charger to rain or snow 5 To reduce risk of damaging the electric plug and cord pull by plug rather than cord when disconnecting charger 6 Make sure cord is located so that it will not be stepped on tripped over or oth erwise subjected to damage or stress 7 An extension cord should not be used unless absolutely necessary Use of improper extension cord could result in a risk of fire and electric shock If extension cord must be used make sure that a pins on plug of extension cord are the same number size and shape as those of plug on charger b extension cord is properly wired and in good electrical condition c wire size is large enough for ampere rating of charger as specified below RECOMMENDED MINIMUM AWG SIZE OF EXTENSION CORDS FOR BATTERY CHARGERS Amperes AWG Size of Cord Equal to or But less Length of Cord Feet greater than than 25 50 100 150 0 2 18 18 18 16 AC Input Rating 8 Do not operate charger with damaged cord or plug replace them immediately 9 Do not operate charger if it has re ceived a sharp blow been dropped or otherwise damaged in any way take it to a qualified serviceman 10 Do not disassemble charger take it to a qualified serviceman
8. Panasonic Impact Driver Operating Instructions Model No EY6506 IMPORTANT This manual contains safety information Read manual completely before first using this product and save this manual for future use I GENERAL SAFETY RULES FOR ALL BATTERY OPERAT ED TOOLS WARNING READ AND UNDERSTAND ALL INSTRUCTIONS e Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS Work Area 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep bystanders children and visi tors away while operating a power tool Distractions can cause you to lose control Make sure that no one is beneath or on the other side of the area when you are working Electrical Safety 4 A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery A charger that may be suitable for one type of battery may create a risk of fire when used with another battery 5 Use battery operated tool only with specifically designated battery pack Use of any other batteries may create a risk of fire Personal Safety 6 Stay alert watch what you are doi
9. ack with a cloth etc while charging 22 Use of an attachment not recommend ed may result in a risk of fire electric shock or injury to persons 23 Do not short the battery pack A battery short can cause a large current flow over heating and create the risk of fire or personal injury 24 NOTE If the supply cord of this ap pliance is damaged it must only be replaced by a repair shop authorized by the manufacturer because special pur pose tools are required 25 TO REDUCE THE RISK OF ELEC TRIC SHOCK THIS APPLIANCE HAS A POLARIZED PLUG ONE BLADE IS WIDER THAN THE OTHER This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified elec trician to install the proper outlet Do not change the plug in any way IV FUNCTIONAL DESCRIPTION V ASSEMBLY Attaching or removing bit NOTE When attaching or removing a bit disconnect battery pack from tool or place the switch in the center posi tion switch lock 1 Hold the collar of quick connect chuck and pull it against the driver 2 Insert the bit into the chuck 3 The bit holder will return to its original position when it is released 4 Pull the bit to make sure it does not come out 5 To remove the bit pull back on the bit holder in the same way CAUTION If the bit holder does not return to its Original position or the bit comes out when
10. h Evoa Evol SLB ge NOTE This chart may include models that are not available in your area Please refer to the catalogue 11 30 DAY QUALITY SATISFACTION GUARANTEE If you are dissatisfied with any Panasonic Cordless Power Tool for any reason simply return it to the place of purchase with a dated proof of purchase in the original packaging with all accessories parts and instructions within 30 days of the date of purchase for a full refund or call Panasonic at 201 392 6655 Abuse or misapplication of any power tool voids the guarantee PANASONIC CONSUMER ELECTRONICS COMPANY One Panasonic Way Secaucus New Jersey 07094 EY981065061 H1507 42 Printed in Japan
11. ng and use common sense when operating a power tool Do not use tool while tired or under the influence of drugs alcohol or medi cation A moment of inattention while operating power tools may result in serious per sonal injury 7 Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 8 Avoid accidental starting Be sure switch is in the locked or off position before inserting battery pack Carrying tools with your finger on the switch or inserting the battery pack into a tool with the switch on invites acci dents 9 Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury 10 Do not overreach Keep proper foot ing and balance at all times Proper footing and balance enable better control of the tool in unexpected situations 11 Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Tool use and care 12 Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control 13 Do not force tool Use the correct tool for your application The cor
12. reate a risk of injury when used on another tool Service 21 Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel may result in a risk of injury 22 When servicing a tool use only identical replacement parts Follow instructions in the Maintenance section of this manual Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of shock or injury I SPECIFIC SAFETY RULES 1 Hold tool by insulated gripping sur faces when performing an opera tion where the cutting tool may con tact hidden wiring Contact with a live wire will also make exposed metal parts of the tool live and shock the operator 2 Wear ear protectors when using the tool for extended periods Prolonged exposure to high intensity noise can cause hearing loss 3 Be aware that this tool is always in an operating condition it does not have to be plugged into an electrical outlet 4 Do not operate the Forward Reverse lever when the Variable speed con trol trigger is on The battery will discharge rapidly and damage to the unit may occur 5 If the bit becomes jammed imme diately turn the Variable speed con trol trigger off to prevent an overload which can damage the battery pack or motor Use reverse motion to loosen jammed bits 6 When storing or carrying the tool set the Forward Reverse lever to the center switch lock po
13. rect tool will do the job bet ter and safer at the rate for which it is designed 14 Do not use tool if switch does not turn it on or off A tool that cannot be controlled with the switch is dangerous and must be repaired 15 Disconnect battery pack from tool or place the switch in the locked or off position before making any adjust ments changing accessories or storing the tool se Such preventive safety measures reduce the risk of starting the tool acci dentally 16 Store idle tools out of reach of chil dren and other untrained persons Tools are dangerous in the hands of untrained users 17 When battery pack is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause sparks burns or a fire 18 Maintain tools with care Keep cut ting tools sharp and clean Properly maintained tools with sharp cutting edge are less likely to bind and are easier to control 19 Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operations If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 20 Use only accessories that are recom mended by the manufacturer for your model Accessories that may be suitable for one tool may c
14. sition 7 Do not strain the tool by holding the speed control trigger halfway speed control mode so that the motor stops 8 During charging the charger may become slightly warm This is nor mal Do not charge the battery for a long period Symbol meaning a Direct Current ES no load speed Forward Rotation N revolutions or reciprocation per minutes Reverse Rotation ee ee WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemi cals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints Crystalline silica from bricks and cement and other masonry products e Arsenic and chromium from chemi cally treated lumber To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles III FOR BATTERY CHARGER amp BATTERY PACK IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUC TIONS This manual contains important safety and operating instructions for battery charger EY0110 2 Before using battery charger read all instructions and cautionary markings on 1 battery charger 2 battery pack 3 CAUTION To reduce the risk of injury charge only Battery Pack as shown below EY9065 EY90
15. the surface fin ish e Torque is greatly reduced when the bolt and nut start turning together 5 Socket play Torque is lowered as the six sided configuration of the socket of the wrong size is used to tighten a bolt 6 Switch Variable speed control trigger Torque is lowered if the unit is used with the switch not fully pulled out 7 Effect of Connecting Adaptor The tightening torque will be lowered through the use of a universal joint or a connecting adaptor X ACCESSORIES Use only bits suitable for size of drill MAXIMUM RECOMMENDED CAPACITIES Model EY6506 Screw 5 8 mm 7 32 X 75 mm 3 Yellow pine driving Self drilling screw 4 0 mm 5 32 x 13 mm 1 2 SPC t 1 6 mm 1 16 Standard bolt M12 Bolt fastening High tensile bolt M10 XI SPECIFICATIONS MAIN UNIT Model EY6506 Motor DC Motor 12 V No load speed 0 2800 min rpm Maximum torque 98 0 Nm 1000 kgf cm 867 in lbs Impact per minute 0 3000 ipm in Impact Mode Overall length 155 mm 6 1 8 Weight with battery pack 1 45 kg 3 2 lbs BATTERY PACK Model EY9200 Storage battery Ni MH Battery Battery voltage 12V DC 1 2V x 10 cells 10 BATTERY CHARGER Model EY0110 Electrical rating See the rating plate on the bottom of the charger Weight 0 78 kg 1 72 lbs 96V EY9065 ee EY9001 4 2Ah EY9066 ee EY9006 20min gt EY9180 1 7Ah eee Ch ti HTa aioe ae JOZIN Kk 30min___ gt K 60min gt ES 3 5A
Download Pdf Manuals
Related Search
Panasonic EY6506 Manual