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HONDA EU1000i GENERATOR user manual

1. 5 61 17 PIPE Burm Hazards 7 FOAM AIR FILTER CLEANING 50 NS 55 80 FUEL RECOMMENDATION Si 44 Tank Cap 14 GENERATOR SAFE Y Ground Terminal 18 Honda er 71 IMPORTANT SAFETY INFORMATION 6 79 IS YOUR GENERATOR READY TO 19 K 19 84 M MAINTENANCE SAFETY 41 MAINTENANCE SCHEDULE 1 42 NO POWER AT THE AC RECEPTACLES 63 NO POWER AT THE DC 63 Oil IN GIC ATO
2. 29 AC PARALLEL OPERA 30 AC Parallel Operation Applications 2 32 DC OPERA TION 34 ECO TMROTTLE SYSTEM 37 aiara 38 Connections to a 5 Electrical 38 Gr UNG cca 38 Special RSME 39 41 Safety Precauti NS respect 41 42 REFUELING a 43 FUEL RECOMMENDATIONS gt 44 ENGINE OIL LEVEL CHECK eer eerie erent ee eee 45 ENGINE OIL iaieiiea 47 ENGINE OIL RECOM MENDATIONS 2 48 AIR CLEANER SERVICE 49 FOAM AIR FILTER CLEANING 50 seul SPARK 53 CONTENTS
3. ng g e AN o 10 Ha L j ONIGNIM YOLVOION f A 815 Tom 21 NO 330 0933 j 1 wo 1014 5 H g Fah FTLLOYHI 093 9 29 1 h p ANNOYS tin 3 j 24 613100 5 2119110 2 undid 39018 13 1002 22 30078 9 TECHNICAL amp CONSUMER INFORMATION CONSUMER INFORMATION Dealer Locator Information To find an authorized Honda Servicing Dealer anywhere in the United States Visit our website www hondapowerequipment com Honda Publications Shop Manual This manual covers complete maintenance and overhaul procedures It is intended to be used by a skilled technician Available through your Honda dealer or through Helm Inc at 1 888 292 5395 or visit www hondapowerequipment com Parts Catalog This manual provides complete illustrated parts lists Available through your Honda dealer Accessories Catalog Your authorized Honda power equipment dealer offers a wide selection of accessories optional equipment to make your generator even more useful Visit www hondapowerequipment com
4. 38 71 CONTENTS NEEE E EALES ADNAREN 3 CONTROLS orere aa meee E 13 CONTROLS amp FEATURES aaar aane aaeei 11 Customer Service Information 72 DCCircuit Protector eee 16 34 a 16 Dealer Locator INfOrmMation 71 Distributor s Limited Warranty 73 83 INDEX E 15 ECO THROTTLE SYSTEM 2 37 Electric Shock Hazards 22 7 Emission Control System Information 66 Emission Control System Warranty 74 62 Engine Qil 58 79 ENGINE OIL CHANGE 2 47 45 ENGINE RECOMMENDATIONS 48 ENGINE 13
5. NO POWER AT THE AC RECEPTACLES 63 2 63 64 Serial Number Location cat 64 Carburetor Modification for High Altitude 65 Emission Control System Information 66 AIr 68 SD SC IMC AMONG 69 Wining Bele es og 70 71 Dealer Locator INfOrmMation 2 71 Honda PUDIICAHONS 52 52 71 Customer Service 72 Distrib tor s Limited Warranty 73 Emission Control System Warranty esseere 74 GENERATOR SAFETY IMPORTANT SAFETY INFORMATION Honda generators are designed for use with electrical equipment that has suitable power requirements Other uses can result in injury to the operator or damage to the generator and other property Most injuries or property damage be prevented if you follow all instructions in this manual and on the generator The most common hazards are discussed below along with the best way
6. STOPPING THE ENGINE pages 25 26 e MAINTENANCE SCHEDULE REGISTRATION Please Register Your Generator If your dealer did not collect registration information from you please take a few minutes and register your purchase with Honda This allows us to contact you with any important updates regarding your generator Please note registration is not required to obtain warranty service You can register your generator by visiting the Honda Power Equipment website www hondapowerequipment com and selecting Product Registration 82 INDEX A PUD UCAS 29 AC OPERATION 27 PARALLEL OPERATION 30 Parallel Operation Applications 32 AIR CLEANER SERVICE naa annaa 49 E T A E AT E 68 ARE YOU READY GET 5 19 BEFORE OPERATION 22555 5 19 82 Carbon Monoxide HazardS Carburetor Modification for High Altitude Operation 65 Check the Engine 20 Choke Lever 14 55 COMPONENT amp CONTROL LOCATIONS 11 Connections to a Building s Electrical System
7. 0 7 mm 7 Make sure that the spark plug sealing washer is in good condition and thread the spark plug in by hand to prevent cross threading 8 After the spark plug is seated tighten with a spark plug wrench to compress the sealing washer If reinstalling a used spark plug tighten 1 8 1 4 turn after the spark plug seats If installing anew spark plug tighten 1 2 turn after the spark plug seats NOTICE A loose spark plug can overheat and damage the engine Overtightening the spark plug can damage the threads in the cylinder head 9 Reinstall the spark plug cap on the spark plug securely 10 Reinstall the spark plug maintenance cover 52 SERVICING YOUR GENERATOR SPARK ARRESTER SERVICE The spark arrester must be serviced every 100 hours to keep it functioning as designed If the engine has been running the muffler will be very hot Allow the muffler to cool before servicing the spark arrester Clean the spark arrester as follows 1 Remove the four 5 mm screws and remove the muffler protector 5 mm SCREWS 2 Remove the three 6 mm bolts and remove the muffler the spark arrester and the muffler gasket MUFFLER GASKET SPARK ARRESTER MUFFLER 6 mm BOLTS J 53 SERVICING YOUR GENERATOR 3 Use a brush to remove carbon deposits from the spark arrester screen Be careful to avoid damaging the screen The spark arrester must be free of breaks and tears Replace the
8. Owners Manual GENERATOR EU1000 Click here to save this anual to your compute MRP IJl 111111111 See page 79 for Initial Use Instructions 2008 Honda Motor Co Ltd All Rights Reserved WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm AWARNING Exhaust contains poisonous carbon monoxide gas that can build up to dangerous levels in closed areas Breathing carbon monoxide can cause unconsciousness or death Never run the generator in a closed or even partly closed area where people may be present Keep this owner s manual handy so that you can refer to it at any time This owner s manual is considered a permanent part of the generator and should remain with the generator if resold The information and specifications included in this publication were in effect at the time of approval for printing Honda Motor Co Ltd reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever INTRODUCTION Congratulations on your selectio
9. AWARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel e Stop the engine and keep heat sparks and flame away e Handle fuel only outdoors e Wipe up spills immediately 80 INITIAL USE INSTRUCTIONS 1 Remove the fuel tank cap FUEL TANK CAP 2 Fuel carefully to avoid spilling fuel Do not fill the fuel tank above the upper limit mark on the fuel strainer NOTICE Fuel can damage paint and plastic Be careful not to spill fuel when filling your fuel tank Damage caused by spilled fuel is not covered under warranty 3 After refueling tighten the fuel tank cap securely Keep the vent OFF for storage or transport and ON to run the generator VENT LEVER OFF 81 INITIAL USE INSTRUCTIONS Move the generator at least 10 feet 3 meters away from the fueling source and site before starting the engine After initial fueling or anytime the generator is run completely out of fuel starting the engine may require additional pulls of the starter grip This generator utilizes a vacuum operated fuel pump and may require additional pulls to draw fuel into the carburetor BEFORE OPERATION Before using the generator all generator operators must read the following chapters and sections GENERATOR SAFETY e CONTROLS amp FEATURES pages 11 18 BEFORE OPERATION pages 19 20 e OPERATION STARTING THE ENGINE pages 22 24
10. 1 meter away from building walls and other equipment during operation Do not place flammable objects close to the engine NOTICE Operating this generator less than 3 feet 1 meter from a building or other obstruction can cause overheating and damage the generator For proper cooling allow at least 3 feet 1 meter of empty space above and around the generator Refer to SAFE OPERATING PRECAUTIONS 21 perform the IS YOUR GENERATOR READY TO GOchecks Refer to AC OPERATION or DC OPERATION for connecting loads to the generator 1 Make sure that all appliances connected to the generator are turned off The generator may be hard to start if a load is connected 2 Turn the fuel tank cap vent lever to the ON position FUEL TANK CAP VENT LEVER 22 3 Make sure the Eco Throttle switch is in the OFF position or more time will be required for warm up 4 start a cold engine move the choke lever to the CLOSED position To restart warm engine leave the choke lever in the OPEN position 5 Turn the engine switch to the ON position OPERATION ECO THROTTLE SWITCH 2 CLOSED ENGINE SWITCH 23 OPERATION 6 Pull the starter grip lightly until you feel resistance then pull briskly in the direction of the arrow as shown STARTER GRIP a NOTICE Do not allow the starter grip to snap back against the
11. PUSH button extends out If this happens wait a few minutes before pushing in the circuit protector to resume operation If the DC circuit protector continues to go OFF discontinue charging and see your authorized Honda generator dealer The circuit protector does not prevent overcharging the battery 35 Disconnecting the battery charging cable optional equipment 1 Stop the engine 2 Disconnect the black lead of the battery charging cable from the negative battery terminal 3 Disconnect the red lead of the battery charging cable from the positive battery terminal 4 Disconnect the battery charging cable from the DC receptacle of the generator 5 Connect the vehicle battery ground cable to the negative battery terminal BATTERY CHARGING CABLE optional equipment BLACK LEAD RED LEAD 36 OPERATION ECO THROTTLE SYSTEM With the switch in the ON position engine speed is automatically lowered when loads are reduced turned OFF or disconnected When appliances are turned ON or reconnected the engine returns to the proper speed to power the electrical load In the OFF position the Eco Throttle system does not operate Appliances with large start up power demands may not allow the engine to reach normal operating rom when they are connected to the generator Turn the Eco Throttle to the OFF position and connect the appliance to the generator If the engine still wi
12. and click on Generators and Welders to see the entire catalog of accessories 71 TECHNICAL amp CONSUMER INFORMATION Customer Service Information Honda Power Equipment dealership personnel are trained professionals They should be able to answer any question you may have If you encounter a problem that your dealer does not solve to your satisfaction please discuss it with the dealership s management The Service Manager or General Manager can help Almost all problems are solved in this way If you are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4900 Marconi Drive Alpharetta Georgia 30005 8847 Or telephone 770 497 6400 8 30 to 7 00 pm When you write or call please give us this information e Model and serial numbers see page 64 e Name of the dealer who sold the generator to you Name and address of the dealer who services your generator e Date of purchase Your name address and telephone number e A detailed description of the problem 72 TECHNICAL amp CONSUMER INFORMATION Distributor s Limited Warranty PRODUCTS COVERED BY LENGTH OF WARRANTY THIS WARRANTY from date of original retail purchase EU series generators Noncommercial Commercial Nonrental Rental Engine 24 months 24
13. engine damage caused by an insufficient amount of oil in the crankcase Before the oil level in the crankcase can fall below a safe limit the Oil Alert indicator red comes on and the Oil Alert system automatically will stop the engine the engine switch will remain in the ON position If the engine stops or the Oil Alert indicator red comes on when you pull the starter grip check the engine oil level before troubleshooting in other areas OIL ALERT INDICATOR RED Ground Terminal The generator ground terminal is connected to the frame of the generator the metal non current carrying parts of the generator and the ground terminals of each receptacle Before using the ground terminal consult a qualified electrician electrical inspector or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator GROUND TERMINAL 18 BEFORE OPERATION ARE YOU READY TO GET STARTED Your Safety is your responsibility A little time spent in preparation will significantly reduce your risk of injury Knowledge Read and understand this manual Know what the controls do and how to operate them Familiarize yourself with the generator and its operation before you begin using it Know how to quickly shut off the generator in case of an emergency If the generator is being used to power appliances be sure that they do not exceed the generator s load ratin
14. failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your power equipment engine to a Honda Power Equipment dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days 75 TECHNICAL amp CONSUMER INFORMATION If you have any questions regarding your warranty rights and responsibilities you should contact the Honda Office in your region American Honda Motor Co Inc Honda Canada Inc Power Equipment Customer Power Equipment Customer Relations or Relations 4900 Marconi Drive 715 Milner Avenue Alpharetta Georgia 30005 8847 Toronto ON M1B 2K8 Telephone 770 497 6400 Telephone 888 946 6329 Warranty Coverage Honda power equipment engines manufactured after anuary 1 1995 and sold in the State of California U S EPA certified engines manufactured on or after September 1 1996 and sold in all of the United States and Canadian certified engines manufactured on or after J anuary 1 2005 are covered by this warranty for a period of two years or the length of the Honda Distributor s Limited Warranty whichever is longer from the date of delivery to the original retail purchaser This warranty is transferable to each subsequent purchaser for the duration of the warranty period Warranty repairs will be made without charge for diagnosis parts or labor All defective parts replaced under this warra
15. for proper registration and use procedures System Ground Honda portable generators have a system ground that connects the generator frame components to the ground terminals in the AC output receptacles The system ground is not connected to the AC neutral wire If the generator is tested with a receptacle tester it will not show the same ground circuit condition as for a home receptacle 38 OPERATION Special Requirements NOTICE Keep all cooling holes open and clear of debris mud water etc Cooling holes are located on the side panel the control panel and the bottom of the generator If the cooling holes are blocked the generator may overheat and damage the engine inverter or windings NOTICE Do not lay the generator on its side when moving storing or operating it Oil may leak and damage the engine or your property There may be Federal or State Occupational Safety and Health Administration OSHA regulations local codes or ordinances that apply to the intended use of the generator Please consult a qualified electrician electrical inspector or the local agency having jurisdiction In some areas generators are required to be registered with local utility companies e If the generator is used at a construction site there may be additional regulations that must be observed 39 SERVICING YOUR GENERATOR THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe econo
16. hazards associated with operating or maintaining a generator You must use your own good judgement You will find important safety information in a variety of forms including Safety Labels the generator Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean You WILL be KILLED or SERIOUSLY HURT if DANGER you don t follow instructions A WARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions You CAN be HURT if you don t follow CAUTION instructions Safety Headings such as MPORTANT SAFETY INFORMATION Safety Section such as GENERATOR SAFETY Instructions how to use this generator correctly and safely This entire book is filled with important safety information please read it carefully 2 5 IMPORTANT SAFETY INFORMATION 6 Operator Responsibility Carbon Monoxide Electric SHOCK 7 Fire Burn 7 Refuel With Care 8 SAFETY LABEL 5
17. months Generator Electrical and 24 months 12 months Frame Components Parts amp Accessories See your authorized Honda servicing dealer for details To Qualify for this Warranty The product must be purchased in the United States Puerto Rico or the U S Virgin Islands from American Honda or a dealer authorized by American Honda to sell those products This warranty applies to the first retail purchaser and each subsequent owner during the applicable warranty time period What American Honda will Repair or Replace Under Warranty American Honda will repair or replace at its option any part that is proven to be defective in material or workmanship under normal use during the applicable warranty time period Warranty repairs and replacements will be made without charge for parts or labor Anything replaced under warranty becomes the property of American Honda Motor Company Inc All parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincident with the original product warranty To Obtain Warranty Service You must take the Honda generator and proof of original retail purchase date at your expense to any Honda Power Equipment dealer in the United States Puerto Rico or the U S Virgin Islands who is authorized to service that product during the dealer s normal business hours If you are unable to obtain warranty service or are dissatisfied with the w
18. of the United States and Canada Honda must warrant the emission control system on your power equipment engine for the period of time listed below provided there has been no abuse neglect or improper maintenance of your power equipment engine Where a warrantable condition exists Honda will repair your power equipment engine at no cost to you including diagnosis parts and labor Your emission control system may include such parts as the carburetor or fuel injection system the ignition system and catalytic converter Also included may be hoses connectors and other emission related assemblies Manufacturer s Warranty Coverage The 1995 and later power equipment engines are warranted for two years or the length of the Honda Distributor s Limited Warranty whichever is longer If any emission related part on your engine is defective the part will be repaired or replaced by Honda Owner s Warranty Responsibility As the power equipment engine owner you are responsible for the performance of the required maintenance listed in your owner s manual Honda recommends that you retain all receipts covering maintenance on your power equipment engine but Honda cannot deny warranty coverage solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the power equipment engine owner you should however be aware Honda may deny you warranty coverage if your power equipment engine or a part has
19. required replacement only See the Maintenance Schedule 42 78 INITIAL USE INSTRUCTIONS ENGINE OIL The generator is shipped WITHOUT OIL in the engine 1 Place the generator on a level surface 2 Loosen the cover screw and remove the maintenance cover COVER SCREW 22 MAINTENANCE COVER 3 With the generator in a level position remove the oil filler cap dipstick 4 Add enough SAE 10W 30 API service category 5 or later equivalent oil to bring the oil level to the upper limit of the oil filler neck SAE 10W 30 oil is recommended for general use for additional recommendations see page 48 Do not overfill the engine with oil If the engine is overfilled the excess oil may be transferred to the air cleaner housing and air filter 5 Screw in the oil filler cap dipstick securely OIL FILLER CAP DIPSTICK 6 Reinstall the maintenance cover 79 INITIAL USE INSTRUCTIONS FUEL Add fuel to the generator in a well ventilated area Never refuel the engine inside a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not only a fire hazard it causes environmental damage Wipe up spills immediately This engine is certified to operate on unleaded gasoline with a pump octane rating of 86 or higher Refer 44 additional fuel recommendations
20. rights and you may also have other rights which vary from state to state Emission Control System Warranty Your new Honda Power Equipment engine complies with the U S EPA Environment Canada and State of California emission regulations models certified for sale in California only American Honda Motor Co Inc provides the emission warranty coverage for engines in the United States and its territories Honda Canada Inc provides the emission warranty for engines in the 13 provinces and territories of Canada In the remainder of this Emission Control System Warranty American Honda Motor Company Inc and Honda Canada Inc will be referred to as Honda Your Warranty Rights And Obligations California The California Air Resources Board and Honda are pleased to explain the emission control system warranty on your Honda Power Equipment engine In California new spark ignited small off road equipment engines must be designed built and equipped to meet the State s stringent anti smog standards 74 TECHNICAL amp CONSUMER INFORMATION Other States U S territories and Canada In other areas of the United States and in Canada your engine must be designed built and equipped to meet the U S EPA and Environment Canada emission standards for spark ignited engines at or below 19 kilowatts Specific Honda products that do not meet the California emissions regulations can be identified by a Not for Sale in California decal All
21. the carburetor modifications for high altitude use will meet each emission standard throughout its useful life Even with carburetor modification engine horsepower will decrease about 3 5 for each 1 000 foot 300 meter increase in altitude The effect of altitude on horsepower will be greater than this if no carburetor modification is made NOTICE When the carburetor has been modified for high altitude operation the air fuel mixture will be too lean for low altitude use Operation at altitudes below 5 000 feet 1 500 meters with a modified carburetor may cause the engine to overheat and result in serious engine damage For use at low altitudes have your servicing dealer return the carburetor to original factory specifications 65 TECHNICAL amp CONSUMER INFORMATION Emission Control System Information Source of Emissions The combustion process produces carbon monoxide oxides of nitrogen and hydrocarbons Control of hydrocarbons and oxides of nitrogen is very important because under certain conditions they react to form photochemical smog when subjected to sunlight Carbon monoxide does not react in the same way but it is toxic Honda utilizes appropriate air fuel ratios and other emissions control systems to reduce the emissions of carbon monoxide oxides of nitrogen and hydrocarbons Additionally Honda fuel systems utilize components and control technologies to reduce evaporative emissions The 0 5 a
22. the first time review chapters GENERATOR SAFETY see page and BEFORE OPERATION see page 19 For your Safety do not operate the generator in an enclosed area such a garage Your generator s exhaust contains poisonous carbon monoxide gas that can collect rapidly in an enclosed area and cause illness or death AWARNING Exhaust contains poisonous carbon monoxide gas that can build up to dangerous levels in closed areas Breathing carbon monoxide can cause unconsciousness or death Never run the generator in a closed or even partly closed area where people may be present Before connecting an AC appliance or power cord to the generator e Use grounded 3 prong extension cords tools and appliances or double insulated tools and appliances Inspect cords and plugs and replace if damaged e Make sure that the appliance is in good working order Faulty appliances or power cords can create a potential for electric shock e Make sure the electrical rating of the tool or appliance does not exceed that of the generator Never exceed the maximum power rating of the generator Power levels between rated and maximum may be used for no more than 30 minutes Operate the generator at least 3 feet 1 meter away from buildings and other equipment Do not operate the generator an enclosed structure 21 OPERATION STARTING THE ENGINE To prevent a possible fire keep the generator at least feet
23. the fuel was drained during storage preparation fill the tank with fresh gasoline If you keep a container of gasoline for refueling be sure that it contains only fresh gasoline Gasoline oxidizes and deteriorates over time causing hard starting If the cylinder was coated with oil during storage preparation the engine may smoke briefly at startup This is normal 59 TRANSPORTING NOTICE Do not lay the generator on its side when moving storing or operating it Oil may leak and damage the engine or your property If the generator has been used allow it cool for at least 15 minutes before loading the generator on the transport vehicle A hot engine and exhaust system can burn you and can ignite some material To prevent fuel spillage when transporting the generator should be secured upright in its normal operating position with the engine switch OFF and the fuel tank cap vent lever turned fully counterclockwise to the OFF position see page 25 Take care not to drop or strike the generator when transporting Do not place heavy objects on the generator 60 TAKING CARE OF UNEXPECTED PROBLEMS ENGINE WILL NOT START Possible Cause Correction Fuel tank cap vent lever OFF Turn lever ON Engine switch OFF Turn engine switch to ON Out of fuel Refuel Bad fuel generator stored without treating or draining gasoline or refueled with bad gasoline Drain fuel tank and carburet
24. to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used If you are unable to obtain warranty service or are dissatisfied with the warranty service you received contact the owner of the dealership involved Normally this should resolve your problem However if you require further assistance write or call the Honda Power Equipment Customer Relations Department in your region Exclusions Failures other than those resulting from defects in material or workmanship are not covered by this warranty This warranty does not extend to emission control systems or parts which are affected or damaged by owner abuse neglect improper maintenance misuse misfueling improper storage accident and or collision the incorporation of or any use of any add on or modified parts unsuitable attachments or the unauthorized alteration of any part This warranty does not cover replacement of expendable maintenance items made in connection with required maintenance services after the item s first scheduled replacement as listed in the maintenance section of the product owner s manual such as spark plugs and filters 77 TECHNICAL amp CONSUMER INFORMATION Disclaimer of Consequential Damage and Limitation of Implied Warranties American Honda Motor Co Inc and Honda Canada Inc disclaim any responsibility for incidental or consequential damages such as loss of time or
25. to protect yourself and others Operator Responsibility Know how to stop the generator quickly in case of emergency Understand the use of all generator controls output receptacles and connections e Be sure that anyone who operates the generator receives proper instruction Do not let children operate the generator without parental supervision Carbon Monoxide Hazards e Exhaust contains poisonous carbon monoxide a colorless odorless gas Breathing carbon monoxide can cause loss of consciousness and may lead to death e If you run the generator an area that is confined or even partly enclosed area the air you breathe could contain a dangerous amount of exhaust gas Never run your generator inside a garage house or near open windows or doors GENERATOR SAFETY Electric Shock Hazards e The generator produces enough electric power to cause a serious shock or electrocution if misused e Using a generator or electrical appliance in wet conditions such as rain or snow or near a pool or sprinkler system or when your hands are wet could result in electrocution Keep the generator dry If the generator is stored outdoors unprotected from the weather check all of the electrical components on the control panel before each use Moisture or ice can cause a malfunction or short circuit in electrical components that could result electrocution e Do not connect to a building s electrical system unle
26. warranty Refuel in a well ventilated area before starting the engine If the engine has been running allow it to cool Refuel carefully to avoid spilling fuel Do not fill above the upper level mark Never refuel the engine inside a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not only a fire hazard it causes environmental damage Wipe up spills immediately FUEL TANK CAP UPPER LEVEL MARK After refueling reinstall the fuel tank cap securely 43 SERVICING YOUR GENERATOR FUEL RECOMMENDATIONS This engine is certified to operate on regular unleaded gasoline with a pump octane rating of 86 or higher Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt or water in the fuel tank You may use regular unleaded gasoline containing no more than 10 ethanol E10 or 5 methanol by volume In addition methanol must contain cosolvents and corrosion inhibitors Use of fuels with content of ethanol or methanol greater than shown above may cause starting and or performance problems It may also damage metal rubber and plastic parts of the fuel system Engine damage or performance problems that result from using a fuel with percentages of ethanol or methanol greater than shown above are not covered under warranty If your equipment will be used o
27. 0 SERVICING YOUR GENERATOR MAINTENANCE SAFETY Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task AWARNING Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed Always follow the procedures and precautions in the owner s manual Safety Precautions Make sure the engine is off before you begin any maintenance or repairs This will eliminate several potential hazards Carbon monoxide poisoning from engine exhaust Operate outside away from open windows or doors Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so Read the instructions before you begin make sure you have the tools and skills required To reduce the possibility of fire or explosion be careful when working around gasoline Use only a non flammable solvent not gasoline to clean parts Keep cigarettes sparks and flames away from all fuel related parts 41 SERVICING YOUR GENERATOR MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD 3 First Every Every Every Perform at every indicated month Each month 3 6 2 years or operating hour int
28. 00020 6 aa 9 CONTROLS amp FEATURES COMPONENT amp CONTROL LOCATIONS 11 13 Engine SWN isisa ainina aenea aa Ranai 13 Starter 6 159 etre erent ee 13 Fuel Tank Cap Vent 14 aaa aAA AE aAA 14 Eco Throttle 1 15 Parallel Operation 18 DC Receptacle EARNE 16 DC Circuit 16 FEATURES oins a E 17 Output NAI CATO senarai Na aadi aaia 17 Overload ccc 17 18 Gro nd 18 ARE YOU READY STARTED 19 nT ee eee 19 IS 42 19 Check the EIN SS 20 CONTENTS AC cee eee nner nett eee 27
29. R ss 18 OPERATION 21 Operator 6 CUED UIE 2 17 Overload 17 Parallel Operation gt 15 Q QUICK REFERENCE INFORMATION Inside back cover R REFUELING 43 Refuel 8 REMOVAL FROM STORAGE 59 85 INDEX 5 SAFE OPERATING PRECAUTIONS 21 SAFETY LABEL LOCA TIONS cccestactmcenccsteescicnceneesdeitedetanasstentataomacanes 9 Safety PRECAUTIONS aiaa 41 Serial Number Location 4 64 SERVICING YOUR GENERATOR 40 SPARK ARRESTER SERVICE ic 53 SPARK PLUG SERVICE EAA EERE 51 Special Requirements x ssiccccecsccecesessitvectnssszacedsnecaetatscesinendessisacadenideanede 39 Specifica ONS EEE EEEE 69 STANDBY POWER 38 Starter CAIUS 13 STAR
30. TING THE ENGINE sierran naan 22 STOPPING THE ENGIN 25 STORAGE ec aiaei aiaa EAEAN ENE AREER ANARA 55 STORAGE PRECAUTIONS 59 STORAGE PREPARATION 55 System Gr nd 38 T TAKING CARE OF UNEXPECTED PROBLEMS 61 TECHNICAL amp CONSUMER INFORMATION sesen 64 5 64 THE IMPORTANCE OF MAINTENANCE 40 TRANSPORT ING 60 Wining gt sar Deniers nmr ame eerie 70 86 87 88 QUICK REFERENCE INFORMATION Fuel Type Regular unleaded gasoline with a pump octane rating of 86 or higher Engine Oil Type SAE 10W 30 API 5 or later or equivalent for general use Spark Plug Type NGK CR5HSB DENSO U16FSR UB Electrode Gap 0 024 0 028 in 0 6 0 7 mm Maintenance Before each use Check engine oil level Check air filter First 20 hours Change engine oil Subsequent See Maintenance Schedule The Power of Dreams 31713620 EMD 5 45 5000 2008 07 00X31 ZT3 6200 Printed in Japan
31. U IN MINUTES Generator exhaust contains carbon monoxide This is a poison you cannot see or smell NEVER use inside a home Only use OUTSIDE and or garage EVEN IF doors far away from windows and windows are open doors and vents 10 CONTROLS amp FEATURES COMPONENT amp CONTROL LOCATIONS Use the illustrations on these pages to locate and identify the most frequently used controls PARALLEL OPERATION OUTLETS AC RECEPTACLES ECO THROTTLE SWITCH GROUND TERMINAL DC RECEPTACLE DC CIRCUIT PROTECTOR CHOKE LEVER FUEL TANK CAP VENT LEVER FUEL TANK CAP STARTER GRIP COVER ENGINE SWITCH 11 CONTROLS amp FEATURES 12 CONTROLS Engine Switch The engine switch controls the ignition system and the fuel valve OFF Stops the engine and closes the fuel valve ON Running position opens the fuel valve and allows the engine to be started Starter Grip Pulling the starter grip operates the recoil starter to crank the engine NOTICE Do not allow the starter grip to snap back against the generator Return it gently to prevent damage to the starter STARTER GRIP CONTROLS amp FEATURES ENGINE SWITCH 13 CONTROLS amp FEATURES Fuel Tank Cap Vent Lever The fuel tank cap is provided with a vent lever to seal the fuel tank The vent lever must be in the ON position for the engine to run When the engine is not in use
32. and Carburetor AWARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel e Stop the engine and keep heat sparks and flame away Handle fuel only outdoors e Wipe up spills immediately 1 Unscrew the fuel tank cap see page 43 remove the debris screen and empty the fuel tank into an approved gasoline container We recommend using commercially available gasoline hand pump to empty the tank Do not use an electric pump Reinstall the debris screen and the fuel tank cap 2 Loosen the cover screw and remove the side maintenance cover see page 45 3 Loosen the carburetor drain screw 4 Drain the gasoline from the carburetor into a suitable container 5 Remove the spark plug maintenance cover see page 51 6 Remove the spark plug cap 7 Turn the engine switch to the ON position see page 23 8 Pull the starter grip 3 to 4 times to drain the gasoline from the fuel pump into a suitable container 9 Turn the engine switch to the OFF position 10 Tighten the carburetor drain screw DRAIN SCREW 57 STORAGE Engine Oil 1 Change the engine oil see page 47 2 Remove the spark plug see page 51 and apply a couple of drops of clean engine oil into the cylinder Crank the engine several revolutions to distribute the oil then reinstall the spark plug 3 Reinstall the spark plug cap on the spark plug securely 4 Reinstall the spark
33. apacity of the generator has been exceeded Make sure that the combined electrical rating of the tools appliances do not exceed that of the generator Never exceed the maximum power rating of the generator Power levels between rated and maximum may be used for no more than 30 minutes e Never connect different generator models e Use only a Honda approved parallel operation cables optional when connecting two EU 1000 generators for parallel operation e Never connect or remove the parallel operation cables when the generator is running For single generator operation the parallel operation cables must be removed NOTICE Substantial overloading that continuously lights the overload indicator red may damage the generator Marginal overloading that temporarily lights the overload indicator red may shorten the service life of the generator 32 Limit operation requiring maximum power to 30 minutes Maximum power in parallel operation is 2 0 kVA For continuous operation do not exceed the rated power Rated power in parallel operation is 1 8kVA The total power requirements VA of all appliances connected must be considered Appliance and power tool manufacturers usually list rating information near the model number or serial number 33 OPERATION DC OPERATION The DC receptacle should ONLY be used for charging 12 volt automotive type batteries The DC cha
34. arranty service you receive take the following steps First contact the owner of the dealership involved normally this should resolve the problem However if you should require further assistance write or call the Power Equipment Customer Relations Department of American Honda Motor Co Inc Refer to page 72 for contact information 73 TECHNICAL amp CONSUMER INFORMATION Exclusions This warranty does not extend to parts affected or damaged by accident and or collision normal wear fuel contamination use in an application for which the product was not designed or any other misuse neglect incorporation or use of unsuitable attachments or parts unauthorized alteration or any causes other than defects in material or workmanship of the product Any product that has ever been declared a total loss or sold for salvage by a financial institution or insurer Disclaimer of Consequential Damage and Limitation of Implied Warranties American Honda disclaims any responsibility for loss of time or use of the product transportation commercial loss or any other incidental or consequential damage Any implied warranties are limited to the duration of this written limited warranty Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above exclusions and limitations may not apply to you This warranty gives you specific legal
35. ed from an authorized Honda generator dealer PARALLEL OPERATION OUTLETS 15 CONTROLS amp FEATURES DC Receptacle The DC receptacle should ONLY be used for charging 12 volt automotive type batteries The DC charging output is not regulated DC Circuit Protector The DC circuit protector automatically shuts off the DC battery charging circuit when the DC charging circuit is overloaded when there is a problem with the battery or when the connections between the battery and the generator are improper However the circuit protector does not prevent overcharging OFF PUSH ON Jt DC CIRCUIT PROTECTOR DC RECEPTACLE 16 CONTROLS amp FEATURES Output Indicator The output indicator green is illuminated when the generator is operating normally It indicates that the generator is producing electrical power at the receptacles OUTPUT INDICATOR GREEN Overload Indicator If the generator is overloaded in excess of 1 0 kVA or if thereis a short circuit in a connected appliance the overload indicator red will come ON The overload indicator red will stay ON and after about four seconds current to the connected appliance s will shut off and the output indicator green will go OFF However the engine will continue to run OVERLOAD INDICATOR RED 17 CONTROLS amp FEATURES Oil Alert Indicator The Oil Alert system is designed to prevent
36. erval use or months months or Page whichever comes first 10 Hrs or or 300 Hrs ITEM 50 Hrs 100 Hrs Engine oil Check level Change Air cleaner Check 1 Spark plug Check adjust Spark arrester Clean Check adjust O 2 Combustion chamber Clean After every 300 hrs 2 Fuel tank and filter Clean Every year 2 Fuel tube Check Every 2 years Replace if necessary 2 1 Service more frequently when used in dusty areas 2 These items should be serviced by your Honda servicing dealer unless you have the proper tools and are mechanically proficient Refer to the Honda shop manual for service procedures 3 For commercial use log hours of operation to determine proper maintenance intervals Failure to follow this maintenance schedule could result in non warrantable failures 42 SERVICING YOUR GENERATOR REFUELING With the engine stopped remove the fuel tank cap and check the fuel level Refill the fuel tank if the fuel level is low AWARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel e Stop the engine and keep heat sparks and flame away e Handle fuel only outdoors e Wipe up spills immediately NOTICE Fuel can damage paint and plastic Be careful not to spill fuel when filling your fuel tank Damage caused by spilled fuel is not covered under
37. g See pages 29 33 IS YOUR GENERATOR READY TO GO For your safety and to maximize the service life of your equipment it is very important to take a few moments before you operate the generator to check its condition Be sure to take care of any problem you find or have your servicing dealer correct it before you operate the generator AWARNING Improperly maintaining this generator or failing to correcta problem before operation could cause a malfunction in which you could be seriously injured Always perform a pre operation inspection before each operation and correct any problem 19 BEFORE OPERATION To prevent possible fire keep the generator at least feet 1 meter away from building walls and other equipment during operation Do not place flammable objects close to the engine Before beginning your pre operation checks be sure the generator is a level surface and the engine switch is in the OFF position Check the Engine Check the oil level see page 451 low oil level will cause the Oil Alert system to shut down the engine Check the air filter see page 49 A dirty air filter will restrict air flow to the carburetor reducing engine and generator performance Check the fuel level See page 43 Starting with a full tank will help to eliminate or reduce operating interruptions for refueling 20 OPERATION SAFE OPERATING PRECAUTIONS Before operating the generator for
38. ge 74 for additional information Descriptive Term Applicable to Emission Durability Period Moderate 50 hours 0 80 inclusive 125 hours greater than 80 cc Intermediate 125 hours O 80 cc inclusive 250 hours greater than 80 cc Extended 300 hours 0 80 cc inclusive 500 hours greater than 80 cc 1 000 hours 225 cc and greater 68 TECHNICAL amp CONSUMER INFORMATION Specifications Dimensions Model EU 1000i Description code EZGA Length 17 8 in 451 mm Width 9 5 242 mm Height 14 9 in 379 mm Dry mass weight 29 Ibs 13 kg Engine Model GXH50 Engine type 4 stroke overhead valve single cylinder Displacement 3 01 cu in 49 4 cm Bore X Stroke 1 65 x 1 42 in 41 8 x 36 0 Compression ratio 8 0 1 Engine speed 5 500 6 000 rpm with Eco Throttle switch OFF Cooling system Forced air Ignition system Full transistor Oil capacity 0 26 US qt 0 25 L Fuel tank capacity 0 55 US gal 2 1L Spark plug CR5HSB NGK U16FSR UB DENSO Generator Model EU 1000 Type California type AC type Non California type AN type Rated voltage 120 V Rated frequency 60 Hz AC output Rated current 7 5 Rated output 0 9 kVA Maximum output 1 0 DC output Only for charging 12V automotive batteries Maximum charging output 8A Tuneup ITEM SPECIFICATION MAINTENANCE Spark p
39. generator Return it gently to prevent damage to the starter 7 If the choke lever was moved to the CLOSED position to start the engine gradually move it to the OPEN position as the engine warms up ECO THROTTLE SWITCH 8 If you wish to use the Eco Throttle system turn the Eco Throttle switch to the ON position after the engine has warmed up for 2 or 3 minutes ON 24 OPERATION STOPPING THE ENGINE To stop the engine in an emergency simply turn the engine switch to the OFF position Under normal conditions use the following procedure 1 Turn off or disconnect all appliances connected to the generator 2 Turn the engine switch to the OFF position ENGINE SWITCH OFF 3 Allow the engine to cool and then turn the fuel tank cap vent lever to the OFF position FUEL TANK CAP VENT LEVER 25 4 If two generators were connected for parallel operation disconnect the parallel operation cables after stopping the engines if you do not wish to resume parallel operation PARALLEL OPERATION CABLES optional equipment 26 OPERATION AC OPERATION Before connecting an appliance to the generator make sure that it is in good working order and that its electrical rating does not exceed that of the generator Most motorized appliances require more than their electrical rating for startup When an electric motor is started the overload indicator
40. ident of their performance The use of replacement parts that are not of the original design and quality may impair the effectiveness of your emission control system A manufacturer of an aftermarket part assumes the responsibility that the part will not adversely affect emission performance The manufacturer or rebuilder of the part must certify that use of the part will not result a failure of the engine to comply with emission regulations Maintenance Follow the MAINTENANCE SCHEDULE 42 Remember that this schedule is based on the assumption that your machine will be used for its designed purpose Sustained high load or high temperature operation or use in dusty conditions will require more frequent service 67 TECHNICAL amp CONSUMER INFORMATION Air Index Models certified for sale in California An Air Index Information label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board The bar graph is intended to provide you our customer the ability to compare the emissions performance of available engines The lower the Air Index the less pollution The durability description is intended to provide you with information relating to the engine s emission durability period The descriptive term indicates the useful life period for the engine s emission control system See your Emission Control System Warranty see pa
41. leave the vent lever in the OFF position to reduce the possibility of fuel leakage Allow the engine to cool well before turning the vent lever to the OFF position FUEL TANK CAP FUEL TANK CAP VENT LEVER Choke Lever CHOKE LEVER The choke is used to provide proper starting mixture when the engine is cold It can be opened and closed by operating the choke oe lever manually Move the choke lever to the CLOSED position to enrich the mixture for cold starting CLOSED 14 CONTROLS amp FEATURES Eco Throttle Switch The Eco Throttle system automatically reduces engine speed when loads are turned off or disconnected When appliances are turned on or reconnected the engine returns to the proper speed to power the electrical load If high electrical loads are connected simultaneously turn the Eco Throttle switch to the OFF position to reduce voltage changes ON Recommended to minimize fuel consumption and further reduce noise levels when less than a full load is applied to the generator OFF The Eco Throttle system does not operate When using the DC output turn the Eco Throttle switch to the OFF position ECO THROTTLE SWITCH Parallel Operation Outlets These outlets are used for connecting two EU1000i generators for parallel operation page 30 A Honda approved parallel operation cables optional equipment is required for parallel operation This cable can be purchas
42. ll not reach normal operating speed check that the appliance does not exceed the rated load capacity of the generator If high electrical loads are connected simultaneously turn the Eco Throttle switch to the OFF position to reduce voltage changes The Eco Throttle system is not effective for use with appliances or tools that require only momentary power If the tool or appliance will be turned ON and OFF quickly the Eco Throttle switch should be in the OFF position When using the DC output turn the Eco Throttle switch to the OFF position ECO THROTTLE SWITCH 37 OPERATION STANDBY POWER Connections to a Building s Electrical System Connections for standby power to a building s electrical system must be made by a qualified electrician The connection must isolate the generator power from utility power and must comply with all applicable laws and electrical codes AWARNING Improper connections to a building s electrical system can allow current from the generator to backfeed into the utility lines Such backfeed may electrocute utility company workers or others who contact the lines during a power outage and the generator may explode burn or cause fires when utility power is restored Consult the utility company ora qualified electrician prior to making any power connections In some areas generators are required by law to be registered with local utility companies Check local regulations
43. lty generator Take the generator to an authorized Honda servicing dealer or refer to the shop manual NO POWER AT THE DC RECEPTACLE Possible Cause Correction DC circuit protector OFF Turn DC circuit protector ON Faulty generator Take the generator to an authorized Honda servicing dealer or refer to the shop manual 63 TECHNICAL amp CONSUMER INFORMATION TECHNICAL INFORMATION Serial Number Location FRAME SERIAL NUMBER Record the frame serial number and date purchased in the spaces below You will need this information when ordering parts and when making technical or warranty inquiries Frame serial number Date purchased 64 TECHNICAL amp CONSUMER INFORMATION Carburetor Modification for High Altitude Operation At high altitude the standard carburetor air fuel mixture will be too rich Performance will decrease and fuel consumption will increase A very rich mixture will also foul the spark plug and cause hard starting Operation at an altitude that differs from that at which this engine was certified for extended periods of time may increase emissions High altitude performance can be improved by specific modifications to the carburetor If you always operate your generator at altitudes above 5 000 feet 1 500 meters have your authorized Honda servicing dealer perform this carburetor modification This engine when operated at high altitude with
44. lug gap 0 024 0 028 in 0 6 0 7 mm Valve clearance cold 0 08 0 02 mm See your authorized EX 0 11 0 02 mm Honda dealer Other specifications No other adjustments needed Specifications are subject to change without notice 69 iagram TECHNICAL amp CONSUMER INFORMATION D WwW iring 80102 lt T T 9 9 3385 9 ond 3814 BAN ait 110 5 ge TT f 7 FILLOWHL 9 NOLIN 9 T Pre o 2 lt HOLIMS C 9 9 NOILIND oT ole 1 j j 9 9 1 ng g 918 1 i LIND z P 2 2 Ti 33078
45. ment A CAUTION A hot exhaust system can cause serious burns E Avoid contact if the engine has been running WARNING 4 WARNING Gasoline is highly flammable and explosive You could be burned or seriously injured Improper connections to a building can allow electrical current if the gasoline is ignited to backfeed into utility lines creating an electrocution hazard refueling stop the engine and keep heat sparks and flame away Connections to a building must isolate generator power from fuel only outdoors utility power and comply with all applicable laws and electrical not fill the fuel tank above the upper limit line Wipe up spills immediately operation turn the engine switch and fuel tank cap lever to the off position prevent fuel leakage Exhaust contains poisonous carbon monoxide gas that can build up to dangerous levels in closed areas Breathing carbon monoxide can cause unconsciousness or death Never run the generator a closed or even partly closed area where people be present The generator is a potential source of electrical shock if not kept dry not expose the generator to moisture rain or snow not operate the generator with wet hands Read owner s manual carefully before operation GENERATOR SAFETY DANGER Using a generator indoors CAN KILL YO
46. mical and trouble free operation It will also help reduce air pollution To help you properly care for your generator the following pages include a maintenance schedule routine inspection procedures and simple maintenance procedures using basic hand tools Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic The maintenance schedule applies to normal operating conditions If you operate your generator under unusual conditions such as sustained high load or high temperature operation or use it in dusty conditions consult your servicing dealer for recommendations applicable to your individual needs and use AWARNING Improper maintenance or failure to correct a problem before operation can cause a malfunction in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this owner s manual Remember that your servicing dealer knows your generator best and is fully equipped to maintain and repair it To ensure the best quality and reliability use only new Honda Genuine parts or their equivalents for repair and replacement Maintenance replacement or repair of the emission control devices and systems may be performed by any engine repair establishment or individual using parts that are certified to EPA standards 4
47. n an infrequent basis please refer to the fuel section of the STORAGE for additional information regarding fuel deterioration 44 SERVICING YOUR GENERATOR ENGINE OIL LEVEL CHECK Check the engine oil level with the generator on a level surface and the engine stopped 1 Loosen the cover screw and remove the maintenance cover COVER SCREW MAINTENANCE COVER 45 SERVICING YOUR GENERATOR 2 Remove the oil filler cap and wipe the dipstick clean 3 Check the oil level by inserting the dipstick into the oil filler neck without screwing it in 4 If the level is low fill to the upper limit of the oil filler neck with the recommended oil 5 Reinstall the maintenance cover and tighten the cover screw securely DIPSTICK UPPER LIMIT OIL FILLER CAP The Oil Alert system will automatically stop the engine before the oil level falls below safe limits However to avoid the inconvenience of an unexpected shutdown check the oil level regularly 46 SERVICING YOUR GENERATOR ENGINE OIL CHANGE Drain the oil while the engine is warm to assure rapid and complete draining 1 Turn the engine switch and fuel tank cap vent lever to the OFF position to reduce the possibility of fuel leakage 2 Loosen the cover screw and remove the maintenance cover see page 45 3 Place a suitable container next to the engine to catch the used oil 4 Remove the oil filler cap dipstick and drain the oil into the co
48. n of a Honda generator We are certain you will be pleased with your purchase of one of the finest generators on the market We want to help you get the best results from your new generator and to operate it safely This manual contains all the information on how to do that please read it carefully As you read this manual you will find information preceded by a NOTICE Symbol That information is intended to help you avoid damage to your generator other property or the environment We suggest you read the Distributor s Limited Warranty see page 73 to fully understand its coverage and your responsibilities of ownership When your generator needs scheduled maintenance keep in mind that your Honda servicing dealer is specially trained in servicing Honda generators and is supported by the parts and service divisions of American Honda Your Honda Servicing dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns Best Wishes Honda Motor Co Ltd FEW WORDS ABOUT SAFETY Your Safety and the safety of others are very important And using this generator safely is an important responsibility To help you make informed decisions about safety we have provided operating procedures and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all the
49. nd California Clean Air Acts EPA and California regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emission control systems The following instructions and procedures must be followed in order to keep the Honda engine emissions within the emission standards Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit Among those acts that constitute tampering are Removal or alteration of any part of intake fuel or exhaust systems e Altering or defeating the governor linkage or speed adjusting mechanism to cause the engine to operate outside its design parameters 66 TECHNICAL amp CONSUMER INFORMATION Problems That May Affect Emissions If you are aware of any of the following symptoms have your engine inspected and repaired by your authorized Honda servicing dealer Hard starting or stalling after starting e Rough idle e Misfiring or backfiring under load e Afterburning backfiring e Black exhaust smoke or high fuel consumption Replacement Parts The emission control systems on your new Honda engine were designed built and certified to conform with applicable emission regulations We recommend the use of Honda Genuine parts whenever you have maintenance done These original design replacement parts are manufactured to the same standards as the original parts so you can be conf
50. ntainer by tipping the engine toward the oil filler neck NOTICE Improper disposal of engine oil can be harmful to the environment If you change your own oil please dispose of the used oil properly Put it in a sealed container and take it to a recycling center Do not discard it in a trash bin dump it on the ground or pour it down the drain 5 With the engine in a level position fill to the upper limit of the oil filler neck with the recommended oil E 6 Reinstall the oil filler cap dipstick securely 7 Reinstall the maintenance cover and tighten the cover screw securely Wash your hands with soap and water after handling used oil OIL FILLER NECK UPPER LIMIT 47 SERVICING YOUR GENERATOR ENGINE OIL RECOMMENDATIONS Oil is a major factor affecting performance and service life Use 4 stroke automotive detergent oil SAE 10W 30 is recommended for general use Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range 0 20 40 60 80 100 20 10 0 10 20 30 40 C AMBIENT TEMPERATURE The SAE oil viscosity and service category are in the API label on the oil container Honda recommends that you use API service category SJ or later or equivalent oil 48 SERVICING YOUR GENERATOR AIR CLEANER SERVICE 1 Loosen the cover screw and remove the maintenance cover 2 Press the latch tab on
51. nty become the property of Honda Warranted parts are listed under Emission Control System Warranty Parts 78 Normal maintenance items such as spark plugs and filters that are on the warranted parts list are warranted up to their required replacement interval only Honda is also liable for damages to other engine components caused by a failure of any warranted part during the warranty period Only Honda approved replacement parts may be used in the performance of any warranty repairs and must be provided without charge to the owner The use of replacement parts not equivalent to the original parts may impair the effectiveness of your engine emission control system If such a replacement part is used in the repair or maintenance of your engine and an authorized Honda dealer determines it is defective or causes a failure of a warranted part your claim for repair of your engine may be denied If the part in question is not related to the reason your engine requires repair your claim will not be denied 76 TECHNICAL amp CONSUMER INFORMATION To Obtain Warranty Service You must take your Honda Power Equipment engine or the product on which it is installed along with your sales registration card or other proof of original purchase date at your expense to any Honda Power Equipment dealer who is authorized by Honda to sell and service that Honda product during his normal business hours Claims for repair or adjustment found
52. on cables optional equipment between the two EU1000i generators following the instructions supplied with the parallel operation cables PARALLEL OPERATION CABLES optional equipment 2 Start the engines and make sure the output indicator green on each generator comes on see page 27 30 OPERATION 3 Plug in the appliance following the instruction provided with the parallel operation cables 4 Turn on the appliance If the generators are overloaded see page 33 or if there is a short circuit in a connected appliance the overload indicator red will go ON The overload indicator red will stay ON and after about four seconds current to the connected appliance s will shut off and the output indicator green will go OFF Stop both engines and investigate the problem Determine if the cause is a short circuit in a connected appliance or an overload Correct the problem and restart the generator 31 OPERATION AC Parallel Operation Applications Follow the instructions included with the parallel operation cables Before connecting an appliance or power cord to the generator e Make sure that it is in good working order A faulty appliance or power cord can create a potential for electrical shock If an appliance begins to operate abnormally becomes sluggish stops suddenly turn it off immediately Disconnect the appliance and determine whether the problem is the appliance or the rated load c
53. oo much oil is left in the foam air filter 1 Soak 2 Squeeze to Dry 3 Oil 4 Squeeze Do not twist Do not twist 3 Remove rubber air guide from the air cleaner case Clean the rubber air guide and the air cleaner case with a moist rag then reinstall the rubber air guide 50 SERVICING YOUR GENERATOR SPARK PLUG SERVICE In order to service the spark plug you will need a spark plug wrench commercially available Recommended spark plug CR5HSB U16FSR UB DENSO To ensure proper engine operation the spark plug must be properly gapped and free of deposits NOTICE An incorrect spark plug can cause engine damage If the engine is hot allow it to cool before servicing the spark plug 1 Remove the spark plug maintenance cover 2 Remove the spark plug cap SPARK PLUG MAINTENANCE SPARK PLUG CAP 3 Clean any dirt from around the spark plug base 4 Use spark plug wrench to remove the spark plug PLUG WRENCH 51 SERVICING YOUR GENERATOR 5 Inspect the spark plug Replace it if the electrodes are worn or if the insulator is cracked chipped or fouled SIDE ELECTRODE SEALING WASHER 0 024 0 028 0 6 0 7 mm 6 Measure the spark plug electrode gap with a wire type feeler gauge Correct the gap if necessary by carefully bending the side electrode The gap should be 0 024 0 028 0 6
54. or 6 Refuel with fresh gasoline Low oil level caused Oil Alert to stop engine Add 45 Turn engine switch to OFF and then restart the engine Spark plug faulty fouled or improperly gapped Gap or replace spark plug Spark plug wet with fuel flooded engine Dry and reinstall spark plug Fuel filter restricted carburetor malfunction ignition malfunction valves stuck etc Take the generator to an authorized Honda servicing dealer or refer to the shop manual 61 TAKING CARE OF UNEXPECTED PROBLEMS ENGINE LACKS POWER Possible cause Correction Air filter restricted Clean or replace air filter Bad fuel generator stored without treating or draining gasoline or refueled with bad gasoline Drain fuel tank and carburetor Refuel with fresh gasoline p 43 Fuel filter restricted carburetor malfunction ignition malfunction valves stuck etc 62 Take the generator to an authorized Honda servicing dealer or refer to the shop manual TAKING CARE OF UNEXPECTED PROBLEMS NO POWER AT THE AC RECEPTACLES Possible Cause Correction Output indicator is OFF and overload indicator is ON Check AC load Stop and restart the engine Check the cooling air inlet Stop and restart the engine Faulty power tool or appliance Replace or repair power tool or appliance Stop and restart the engine Fau
55. plug maintenance cover 5 Reinstall the maintenance cover and tighten the cover screw securely 6 Pull the starter grip slowly until you feel resistance then return the starter grip gently This closes the valves so moisture cannot enter 58 STORAGE STORAGE PRECAUTIONS If your generator will be stored with gasoline in the fuel tank and carburetor it is important to reduce the hazard of gasoline vapor ignition Select a well ventilated storage area away from any appliance that operates with a flame such as a furnace water heater or clothes dryer Also avoid any area with a spark producing electric motor or where power tools are operated If possible avoid storage areas with high humidity because that promotes rust and corrosion Unless all fuel has been drained from the fuel tank leave the engine switch in the OFF position and the fuel tank cap vent lever the OFF position to reduce the possibility of leakage Place the generator on a level surface Tilting or laying it on its side can cause fuel or oil leakage With the engine and exhaust system cool cover the generator to keep out dust A hot engine and exhaust system can ignite or melt some materials Do not use sheet plastic as a dust cover A nonporous cover will trap moisture around the generator promoting rust and corrosion REMOVAL FROM STORAGE Check your generator as described in the BEFORE OPERATION chapter of this manual see page 19 If
56. ppliances do not exceed that of the generator Never exceed the maximum power rating of the generator Power levels between rated and maximum may be used for no more than 30 minutes NOTICE Substantial overloading will open the circuit protector Exceeding the time limit for maximum power operation or slightly overloading the generator may not switch the circuit protector OFF but will shorten the service life of the generator Limit operation requiring maximum power to 30 minutes Maximum power is 1 0 kVA For continuous operation do not exceed the rated power Rated power is 0 9kVA The total power requirements VA of all appliances connected must be considered Appliance and power tool manufacturers usually list rating information near the model number or serial number 29 AC PARALLEL OPERATION Before connecting an appliance to either generator make sure that it is in good working order and that its electrical rating does not exceed that of the receptacle Most motorized appliances require more than their electrical rating for startup When an electric motor is started the overload indicator red may come on This is normal if the overload indicator red goes off within 4 seconds If the overload indicator red stays on consult your generator dealer During parallel operation the Eco Throttle switch should be in the same position on both generators 1 Connect the parallel operati
57. red may come on This is normal if the overload indicator red goes off within 4 seconds If the overload indicator red stays on consult your generator dealer 1 Start the engine and make sure the output indicator green comes on OUTPUT INDICATOR GREEN ae OVERLOAD INDICATOR RED 27 OPERATION 2 Plug in the appliance into the receptacle 3 Turn on the appliance If the generator is overloaded page 29 or if there is a short circuit a connected appliance the overload indicator red will go ON The overload indicator red will stay ON and after about four seconds current to the connected appliance s will shut off and the output indicator green will go OFF Stop the engine and investigate the problem Determine if the cause is a short circuit in a connected appliance or an overload Correct the problem and restart the generator 28 OPERATION AC Applications Before connecting an appliance or power cord to the generator e Make sure that it is in good working order A faulty appliance or power cord can create a potential for electrical shock e If an appliance begins to operate abnormally becomes sluggish or stops suddenly turn it off immediately Disconnect the appliance and determine whether the problem is the appliance or the rated load capacity of the generator has been exceeded Make sure that the combined electrical rating of the tools or a
58. rging output is not regulated When using the DC output turn the Eco Throttle switch to the OFF position Connecting the battery charging cable optional equipment 1 Before connecting the battery charging cable to a battery that is installed in a vehicle disconnect the vehicle battery ground cable from the negative battery terminal AWARNING The battery gives off explosive hydrogen gas during normal operation A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you Wear protective clothing and a face shield or have a skilled mechanic perform the battery maintenance WARNING Battery posts terminals and related accessories contain lead and lead components Wash hands after handling 2 Plug the battery charging cable into the DC receptacle of the generator BATTERY CHARGING CABLE optional equipment BLACK LEAD 34 OPERATION 3 Connect the red lead of the battery charging cable to the positive battery terminal and the black lead to the negative battery terminal OFF ese DC CIRCUIT PROTECTOR DC RECEPTACLE 4 Start the generator Do not start the vehicle while the battery charging cable is connected and the generator is running The vehicle or the generator may be damaged An overloaded DC circuit excessive current draw by the battery or a wiring problem will trip the DC circuit protector
59. spark arrester if it is damaged 4 Check the muffler gasket replace if damaged Reinstall the muffler gasket the spark arrester the muffler and the muffler protector in the reverse order of removal 54 STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your generator trouble free and looking good The following steps will help to keep rust and corrosion from impairing your generator s function and appearance and will make the engine easier to start when you use the generator again Cleaning Wipe the generator with a moist cloth After the generator has dried touch up any damaged paint and coat other areas that may rust with a light film of oil Fuel NOTICE Depending on the region where you operate your equipment fuel formulations may deteriorate and oxidize rapidly Fuel deterioration and oxidation can occur in as little as 30 days and may cause damage to the carburetor and or fuel system Please check with your servicing dealer for local storage recommendations Gasoline will oxidize and deteriorate in storage Old gasoline will cause hard starting and it leaves gum deposits that clog the fuel system If the gasoline in your generator deteriorates during storage you may need to have the carburetor and other fuel system components serviced or replaced The length of time that gasoline can be left in your fuel tank and carburetor without causing functional problems will var
60. ss an isolation switch has been installed by a qualified electrician e Use only a Honda approved parallel operation cables optional equipment when connecting two EU 1000i generators for parallel operation Never connect different generator models Fire and Burn Hazards e The exhaust system gets hot enough to ignite some materials Keep the generator at least 3 feet 1 meter away from buildings and other equipment during operation Do not enclose the generator in any structure Keep flammable materials away from the generator The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch the muffler while it is hot Let the engine cool before storing the generator indoors GENERATOR SAFETY Refuel With Care Gasoline is extremely flammable and gasoline vapor can explode Allow the engine to cool if the generator has been in operation Refuel only outdoors in a well ventilated area with the engine OFF Do not overfill the fuel tank Never smoke near gasoline and keep other flames and sparks away Always store gasoline in an approved container Make sure that any spilled fuel has been wiped up before starting the engine GENERATOR SAFETY SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury Read them carefully If a label comes off or becomes hard to read contact your Honda servicing dealer for a replace
61. the top of the air cleaner case and remove the air cleaner cover 3 Check the foam air filter to be sure it is clean and in good condition If the foam air filter is dirty clean it as described on Replace the foam air filter if itis damaged 4 Reinstall the air filter 5 Make sure that the rubber seal is set in the groove of the air cleaner cover 6 Reinstall the air cleaner cover by inserting the lower tab and the latch tab 7 Reinstall the maintenance cover and tighten the cover screw securely NOTICE COVER SCREW AIR CLEANER RUBBER AIR COVER GUIDE RUBBER SEAL Operating the engine without an air filter or with a damaged air filter will allow dirt to enter the engine causing rapid engine wear This type of damage is not covered by the Distributor s Limited Warranty 49 SERVICING YOUR GENERATOR FOAM AIR FILTER CLEANING A dirty foam air filter will restrict air flow to the carburetor reducing engine performance If you operate the generator in very dusty areas clean the foam air filter more frequently than specified in the Maintenance Schedule 1 Wash the foam air filter a solution of household detergent warm water then rinse thoroughly or wash in non flammable or high flash point solvent Allow the foam air filter to dry thoroughly 2 Soak the foam air filter in clean engine oil and squeeze out the excess oil The engine will smoke during initial startup if t
62. the use of the power equipment or any commercial loss due to the failure of the equipment and any implied warranties are limited to the duration of this written warranty This warranty is applicable only where the California U S EPA or environment Canada emission control system warranty regulation is in effect Emission Control System Warranty Parts SYSTEMS COVERED PARTS BY THIS WARRANTY DESCRIPTION Fuel Metering Carburetor assembly includes starting enrichment system Engine temperature sensor Engine control module Fuel regulator Intake manifold Evaporative Fuel tank Fuel cap Fuel hoses Vapor hoses Carbon canister Canister mounting brackets Fuel strainer Fuel cock Fuel pump Fuel hose joint Canister purge hose joint Exhaust Catalyst Exhaust manifold Air Induction Air filter housing Air filter element Ignition Flywheel magneto Ignition pulse generator Crankshaft position sensor Power coil Ignition coil assembly Ignition control module Spark plug cap Spark plug Crankcase Emission Crankcase breather tube oil filler cap Control Miscellaneous Parts Tubing fittings seals gaskets and clamps associated with these listed systems Note This list applies to parts supplied by Honda and does not cover parts supplied by the equipment manufacturer Please see the original equipment manufacturer s emissions warranty for non Honda parts Covered up to the first
63. y with such factors as gasoline blend your storage temperatures and whether the fuel tank is partially or completely filled The air a partially filled fuel tank promotes fuel deterioration Very warm storage temperatures accelerate fuel deterioration Fuel deterioration problems may occur within a few months or even less if the gasoline was not fresh when you filled the fuel tank The Distributor s Limited Warranty does not cover fuel system damage or engine performance problems resulting from neglected storage preparation You can extend fuel storage life by adding a gasoline stabilizer that is formulated for that purpose or you can avoid fuel deterioration problems by draining the fuel tank and carburetor 55 STORAGE Adding a Gasoline Stabilizer to Extend Fuel Storage Life When adding a gasoline stabilizer fill the fuel tank with fresh gasoline If only partially filled air in the tank will promote fuel deterioration during storage If you keep a container of gasoline for refueling be sure that it contains only fresh gasoline 1 Add gasoline stabilizer following the manufacturer s instructions 2 After adding a gasoline stabilizer run the engine outdoors for 10 minutes to be sure that treated gasoline has replaced the untreated gasoline in the carburetor 3 Turn the engine switch to the OFF position and turn the fuel tank cap vent lever to the OFF position see page 25 56 STORAGE Draining the Fuel Tank

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