EXTECH 400Amp True RMS AC Clamp Meter with IR Thermometer Model EX622 user manual
Contents
1. Do not operate the meter with an open case Cleaning and Storage Periodically wipe the case with a damp cloth and mild detergent do not use abrasives or solvents If the meter is not to be used for 60 days or more remove the battery and store it separately Battery Replacement 1 Remove the Phillips head screw that secures the rear battery door Open the battery compartment 3 Replace the 9V battery Secure the battery compartment door o BR You as the end user are legally bound EU Battery ordinance to return all used batteries disposal in the household garbage is prohibited You can hand over your used batteries accumulators at collection points in your community or wherever batteries accumulators are sold wm Disposal Follow the valid legal stipulations in respect of the disposal of the device at the end of its lifecycle Fuse Replacement Remove the battery Remove the Phillips head screws 2 that secures the rear cover Replace the fuse with one of equal rating 500mA 660V fast blow SIBA 70 180 40 Replace the rear cover and battery food c 12 EX622 EU EN V2 5 4 12 Specifications I Accuracy 50 60 Hz 1 5 5 digits True RMS 40 00 AAC 0 01A ACIDC pA 400 00pA 0 01pA DC 1 0 2 digits Current 4000 0uA 0 1uA AC 1 5 2 digits AC Voltage 400 0 mVAC 1 0 20 digits 50 60 H True RMS 4 000 VAC 0 001V 40 00 VAC 0 01V e 2 0 5 digits 400 00 VDC 0 01V 600 0 VDC 12. 0 2 digits Resistance 400 000 0 010 0 8 20 digits 4 0000kQ 0 0001kQ 0 00 p DC Voltage 400 00 mvDC 0 01mV 4 0000 VDC 0 0001V 0 1 6 digits 40 000 VDC 0 001V 4000 0uF 0 1uF E Frequency 400 00Hz 0 01Hz 1 0 3 digits clamp Sensitivity 5Arms minimum 5 0 10 digits 13 EX622 EU EN V2 5 4 12 Function Range Resolution of reading aigis fee 0 396 2 digits Sensitivity 5 to 5kHz 0 8Vrms min 5kHz to 150kHz 5Vrms min Duty Cycle 0 5 to 99 0 1 2 2 digits Pulse width 100us to 100ms Frequency 5Hz to 150kHz Temperature 58 to 4 F 7 Type K 50 to 19 C 7 C 13 F 4 to 31 F ae 20 to 1 C 1 0 1 C 2 F 32 F 1 C 2 F 0 C 0 1 lt 1000 meme 7 1 gt 1000 me ane 1 0 1 C 2 F 1 5 2 C 3 F 719 to 1832 F 400 to 1000 C Specification does not include probe accuracy Temperature 58 to 4 F o Joo IR 50 to 20 C bio 4 to 31 F 2 of reading or 2 C 4 F 20 to 1 C whichever is greater 32 F i shins ae 1 C 2 F 33 to 518 F 2 of reading or 2 C 3 F 1 to 270 C whichever is greater 2 5 4 C 7 F 14 EX622 EU EN V2 5 4 12 General Specifications Clamp jaw opening Display Non Contact Voltage Continuity check Diode test Low Battery indication Over range indication Measurement rate Peak detector Thermocouple sensor Fuse IR Spectral response IR Emissivity IR distance ra
3. Press the MODE button to select AC or DC Insert the black test lead banana plug into the negative COM jack Insert the red test lead banana plug into the positive pA jack Turn power to the circuit under test off and make a break in the circuit Insert the meter in series with the circuit Touch the black test probe tip to the negative side of the break Touch the red test probe tip to the positive side of the break Turn circuit power on Read the current value in the display Type K Temperature Measurements 1 pr Oe OGrod pes Slide the input shutter to the down position Rotate the function switch to the TYPE K temperature position Press the MODE button to select F or C Insert the Temperature Probe s into the T1 and or T2 type k sockets Place the temperature probe tip s where needed Read the temperature on the display Press the T1 T2 button to step through the display combinations Upper display Lower display a T1 T2 b T2 T1 c T1 T2 T1 d T1 T2 T2 Note In case of an open input or a temperature overrange the meter will display EX622 EU EN V2 5 4 12 Non Contact InfraRed Temperature Measurements 1 Rotate the function switch to the IR position 2 Press the MODE button to select F or C 3 Aim the infrared sensor rear of the meter at the surface to be measured 4 Press the IRT button to turn on the IR thermometer and laser pointer The laser pointer identifie
4. with high sensitivity Static electricity or other sources of energy may randomly trip the sensor This is normal operation 5 EX622 EU EN V2 5 4 12 AC Current Measurements WARNING Disconnect the test leads before making clamp measurements 1 Rotate the Function switch to the 400Aac position 2 Press the trigger to open jaw Fully enclose only one conductor 3 Read the current value in the display 4 If the value is less than 40A rotate the function switch to the 40Aac position to improve resolution ACIDC Voltage Measurements CAUTION Do not measure voltages if a motor on the circuit is being switched ON or OFF Large voltage surges may occur that can damage the meter Slide the input shutter to the up position Rotate the function switch to the V position Press the MODE button to select AC or DC Voltage Insert the black test lead banana plug into the negative COM jack Insert the red test lead banana plug into the positive V jack 5 Touch the black test probe tip to the negative side of the circuit Touch the red test probe tip to the positive side of the circuit 6 Read the voltage value in the display eon gt Frequency When ACA is selected the measured frequency can be viewed in the lower display 6 EX622 EU EN V2 5 4 12 Resistance Measurements Note Remove power from the device under test before making resistance measurements 1 Slide the input shutter to the up position 2 Set th
5. User s Guide EXTECH INSTRUMENTS A FLIR COMPANY 400Amp True RMS AC Clamp Meter with IR Thermometer Model EX622 Introduction Congratulations on your purchase of this Extech EX622 True RMS Clamp Meter This meter measures AC Current AC DC Voltage Resistance Capacitance Frequency Diode Test Duty Cycle and Continuity Special features include Dual Input Thermocouple Temperature Non Contact IR Temperature and Non Contact Voltage detector The double molded case is designed for heavy duty use This meter is shipped fully tested and calibrated and with proper use will provide years of reliable service Safety International Safety Symbols This symbol adjacent to another symbol or terminal indicates the user must refer to the manual for further information voltages may be present Double insulation AN This symbol adjacent to a terminal indicates that under normal use hazardous This WARNING symbol indicates a potentially hazardous situation which if not avoided could result in death or serious injury This CAUTION symbol indicates a potentially hazardous situation which if not CAUTION avoided may result damage to the product PER IEC1010 OVERVOLTAGE INSTALLATION CATEGORY OVERVOLTAGE CATEGORY I Equipment of OVERVOLTAGE CATEGORY is equipment for connection to circuits in which measures are taken to limit the transient overvoltages to an appropriate low level Note Examples include protected
6. e function switch to the Q position 3 Insert the black test lead banana plug into the negative COM jack Insert the red test lead banana plug into the positive V jack 4 Touch the black test probe tip to one side of the device Touch the red test probe tip to the other side of the device 5 Read the resistance value in the display Continuity Test 1 Connect as described for resistance measurements 2 Press the MODE button to select continuitye 3 Touch the test probe tips across the circuit or component under test 4 Ifthe resistance is lt 509 a tone will sound Diode Test 1 Connect as described for resistance measurements 2 Press the MODE button to select diode test DF 3 Touch the test probe tips to the diode or semiconductor junction under test Note the meter reading 4 Reverse the test lead polarity by reversing the red and black leads Note this reading 5 The diode or junction can be evaluated as follows f one reading displays a value typically 0 400V to 01 800V and the other reading displays OL the diode is good f both readings display OL the device is open f both readings are very small or 0 the device is shorted 7 EX622 EU EN V2 5 4 12 Capacitance Measurements WARNING To avoid electric shock discharge the capacitor before measuring 1 Slide the input shutter to the up position 2 Rotate the function switch to the 1 capacitance position 3 Insert the blac
7. electronic circuits OVERVOLTAGE CATEGORY II Equipment of OVERVOLTAGE CATEGORY II is energy consuming equipment to be supplied from the fixed installation Note Examples include household office and laboratory appliances OVERVOLTAGE CATEGORY III Equipment of OVERVOLTAGE CATEGORY III is equipment in fixed installations Note Examples include switches in the fixed installation and some equipment for industrial use with permanent connection to the fixed installation OVERVOLTAGE CATEGORY IV Equipment of OVERVOLTAGE CATEGORY IV is for use at the origin of the installation Note Examples include electricity meters and primary over current protection equipment 2 EX622 EU EN V2 5 4 12 SAFETY NOTES Do not exceed the maximum allowable input range of any function Do not apply voltage to meter when resistance function is selected Set the function switch OFF when the meter is not in use Remove the battery if meter is to be stored for longer than 60 days WARNINGS Set function switch to the appropriate position before measuring When measuring volts do not switch to current resistance modes Do not measure current on a circuit whose voltage exceeds 600V When changing ranges always disconnect the test leads from the circuit under test CAUTIONS Improper use of this meter can cause damage shock injury or death Read and understand this user manual before operating the meter Always remove the test leads before replac
8. hrow batteries into the fire Do not directly view or direct the laser pointer at an eye Low power visible lasers do not normally present a hazard but may present some potential for hazard if viewed directly for extended periods of time Function Maximum input e Resistance Capacitance Frequency Diode Test Type K Temperature 3 EX622 EU EN V2 5 4 12 Description Meter Description Current clamp 31 APO MAX MIN ED AC DC ATT T2 TYPE K IR Temp gt OOo HUI LES MKQHz munF True RMS UNES C F 2 Clamp opening trigger 3 IR thermometer and Laser Button 4 MHOLD BACKLIGHT button 5 MODE ZERO button 6 Backlit LCD Display 7 Type K input jacks 8 Multimeter input jacks 9 IR thermometer sensor and Laser pointer rear 10 Function switch 11 PEAK button 12 MAX MIN button 13 Range button 14 Thermocouple display button 15 Battery compartment rear 16 Non Contact Voltage Detector 17 NCV LED indicator 18 Input shutter Display icons Description HOLD Data Hold APO Auto Power Off AUTO Autoranging i Peak Hold DC Direct Current AC Alternating Current af MAX Max reading MIN Min reading AUTO MIN fad Low battery ZERO MAX ZERO DCA or CAP zero mV or V Milli volts or Volts Voltage Q Ohms Resistance A Amperes Current F Farad Capacitance Hz Hertz Frequency Duty Ratio F and C Fahrenheit and Celsius units Temperature T1 T2 T1 T2 Therocouple 1 Thermocouple 2 Therm
9. ing the battery or fuses Inspect the condition of the test leads and the meter itself for any damage before operating the meter Repair or replace any damage before use Use great care when making measurements if the voltages are greater than 25VAC rms or 35VDC These voltages are considered a shock hazard Always discharge capacitors and remove power from the device under test before performing Diode Resistance or Continuity tests Voltage checks on electrical outlets can be difficult and misleading because of the uncertainty of connection to the recessed electrical contacts Other means should be used to ensure that the terminals are not live If the equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired This device is not a toy and must not reach children s hands It contains hazardous objects as well as small parts that the children could swallow In case a child swallows any of them please contact a physician immediately Do not leave batteries and packing material lying around unattended they can be dangerous for children if they use them as toys In case the device is going to be unused for an extended period of time remove the batteries to prevent them from training Expired or damaged batteries can cause cauterization on contact with the skin Always therefore use suitable hand gloves in such cases See that the batteries are not short circuited Do not t
10. k test lead banana plug into the negative COM jack Insert the red test lead banana plug into the positive 16 jack 4 Touch the black test probe tip to one side of the device Touch the red test probe tip to the other side of the device 5 Read the capacitance value in the display Note For very large values of capacitance measurement time can be several seconds before the final reading stabilizes Note The Zero feature removes stray test lead capacitance to improve the accuracy of low value capacitance measurements To perform a zero Press and hold the MODE ZERO button for two beeps The display will zero The offset value is now stored and is removed from all measurements Frequency and Duty Ratio Measurements 1 Slide the input shutter to the up position 2 Rotate the function switch to the Hz Position 3 Insert the black test lead banana plug into the negative COM jack Insert the red test lead banana plug into the positive Hz jack 4 Touch the black test probe tip to one side of the device Touch the red test probe tip to the other side of the device 5 Read the Frequency value on the upper large display Read the Duty Ratio on the lower small display 6 Press the MODE button to display the Duty Ratio on the large display 8 EX622 EU EN V2 5 4 12 pA DC AC Current Measurements nii NO S Slide the input shutter to the up position Rotate the function switch to the uA position
11. ocouple difference n m u M k Unit of measure prefixes nano milli micro mega and kilo Continuity test gt Diode test A Laser pointer EX622 EU EN V2 5 4 12 Operation NOTES Read and understand all Warning and Caution statements in this operation manual prior to using this meter Set the function select switch to the OFF position when the meter is not in use Input Shutter The Input Shutter inhibits simultaneous connection to the thermocouple jacks and the DMM input jacks This is a safety feature which prevents a potentially hazardous condition from existing during high voltage measurements Slide the shutter up for test lead measurements or slide it down for thermocouple temperature measurements TX V Hz A pA 4 CAT iir 000V CAT If 600v gt CAT II 1000V CAT III 600V gt Non Contact Voltage Detector WARNING Risk of Electrocution Before use always test the Voltage Detector on a known live circuit to verify proper operation 1 Rotate the Function switch to any measurement position 2 M Place the detector probe tip on the conductor to be tested 3 f AC voltage is present the NCV detector light will turn on with a steady red light NOTE The conductors in electrical cord sets are often twisted For best results move the probe tip along a length of the cord to assure placing the tip in close proximity to the live conductor NOTE The detector is designed
12. rfaces such as glass Steam dust smoke etc can obscure measurements 6 To find a hot spot aim the meter outside the area of interest then scan across in an up and down motion until the hot spot is located e 10 EX622 EU EN V2 5 4 12 Data Hold To freeze the LCD reading press the HOLD button While data hold is active the HOLD icon appears on the LCD Press the HOLD button again to return to normal operation MAX MIN 1 Press the MAX MIN button to activate the MAX MIN recording mode The display icon MAX will appear The meter will begins recording and displaying the maximum value measured 2 Press the MAX MIN button and MIN will appear The meter will display the minimum value measured during the recording session 3 Press the MAX MIN button and MAX MIN will appear The meter will display the present reading but will continue to update and store the max and min readings 4 To exit MAX MIN mode press and hold the MAX MIN button for 2 seconds Peak Hold When ACA or ACV is selected pressing the PEAK button enables the peak capture circuit The meter will now capture and display the maximum and minimum peaks of the waveform RANGE In the Voltage Resistance Capacitance Frequency or uA function the meter automatically selects the best range for the measurements being made For measurement situations requiring that a range be manually selected perform the following 1 Press the RANGE button The AUTO di
13. roduction in whole or in part in any form www extech com 15 EX622 EU EN V2 5 4 12
14. s the surface spot to be measured 5 The area of the surface to be measured must be larger than the spot size as determined by the distance to spot size specification 6 Read the temperature in the large upper display When the IRT button is released the displayed temperature will be held for approx 10 seconds 7 Read the MAX temperature in the lower display Press the MAX MIN button to toggle the lower display between the maximum and minimum measured values WARNING Do not directly view or direct the laser pointer at an eye Aruri ee Low power visible lasers do not normally present a hazard but may sere CLASS 2 LASER PRODUCT present some potential for hazard if viewed directly for extended periods are aeva A eN ell l SS 8 of time A11 1996 A2 2001 A1 2002 IR Spot to Distance Diagram re The 8 1 spot to distance ratio determines the size of 20 32 the measured surface area with respect to the distance the meter is held away from the surface 8cm 40cm 64cm IR Measurement Notes 1 The object under test should be larger than the spot target size calculated by the field of view diagram 2 Ifthe surface of the object under test is covered with frost oil grime etc clean before taking measurements 3 If an object s surface is highly reflective apply masking tape or flat black paint to the surface before measuring 4 The meter may not make accurate measurements through transparent su
15. splay icon will turn off 2 Press the RANGE key to step through the available ranges Observe the decimal point and units displayed until the preferred range is located 3 To exit the Manual Ranging mode and return to Autoranging press and hold the RANGE key for 2 seconds LCD Backlight The LCD is equipped with backlighting for easier viewing especially in dimly lit areas Press and hold the HOLD Y button for 2 seconds to turn the backlight on The backlight will automatically turn off after 30 seconds Automatic Power OFF with Disable In order to conserve battery life the meter will automatically turn off after approximately 30 minutes To turn the meter on again turn the function switch to the OFF position and then to the desired function position To disable APO 1 From the OFF position hold the MODE button and rotate the FUNCTION switch to a measurement function 2 APO d will appear in the display 3 Release the MODE button 4 APO is now disabled APO icon is off and will be reset when the Function switch is returned to the OFF position Low battery indication When the 7 icon appears in the display the battery should be replaced Refer to the battery replacement procedure in the maintenance section 11 EX622 EU EN V2 5 4 12 Maintenance WARNING To avoid electrical shock disconnect the meter from any circuit remove the test leads from the input terminals and turn OFF the meter before opening the case
16. tio Laser pointer Input Impedance AC bandwidth AC response Crest Factor Operating Temperature Storage Temperature Operating Humidity Storage Humidity Operating Altitude Battery Auto power OFF Dimensions amp Weight Safety Approvals Patent notice 32mm 1 25 approx Dual 40 000 4 000 count backlit LCD 100 to 600VAC Threshold 509 Test current lt 0 5mA Test current of 0 3mA typical Open circuit voltage 2 8VDC typical Battery symbol is displayed OL display 2 readings per second nominal gt 1ms Type K thermocouple required 500mA ceramic fast blow 6 to 16um 0 95 fixed 8 1 Class 2 laser lt 1mW power Wavelength is 630 to 670nm 10MQ VDC and VAC 50 to 400Hz AAC and VAC True rms AAC and VAC 3 0 in 40A and 400A ranges 1 4 in 1000A range 50 60Hz and 5 to 100 of range 5 C to 40 C 41 F to 104 F 20 C to 60 C 4 F to 140 F Max 80 up to 31 C 87 F decreasing linearly to 50 at 40 C 104 F lt 80 2000meters 7000ft maximum One 1 9V Battery NEDA 1604 After approx 30 minutes with disable 241x96x44 5mm 9 5x3 8x1 75 386g 13 6 oz For indoor use and in accordance with the requirements for double insulation to IEC1010 1 2001 EN61010 1 2001 Overvoltage Category III 600V and Category II 1000V Pollution Degree 2 CE U S Patent 7163336 Copyright 2012 Extech Instruments Corporation a FLIR company All rights reserved including the right of rep
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EXTECH 400Amp True RMS AC Clamp Meter with IR Thermometer Model EX622 user manual