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HAYWARD Operation Manual for models PL-PLUS PL-PLUS-20

1. TEST IDEAL RANGE ADJUSTMENT REQUIRED Raise desired output to N Free Chlorine 1 0 3 0 ppm increase lower desired output D to decrease OR increase or Q decrease pump filtration time pH 1 2 7 8 Too high add muriatic acid o Too low add soda ash D Alkalinity 80 120 ppm Add baking soda to increase Add acid as required to decrease 5 Salt 2700 3400 ppm Add salt as required to increase Stabilizer 60 80 ppm Add cyanuric acid to increase gt D g Calcium 200 400 ppm Add calcium to increase Drain and add water to decrease Electrolytic Cell inspect amp clean Refer to section in manual J O HAYWARD 620 Division St 092360D RevG Copyright 2010 Hayward Elizabeth NJ 07207 Aqua Plus Automation and Chlorination Operation Manual for models PL PLUS PL PLUS 20 HAYWARD www hayward com IMPORTANT SAFETY INSTRUCTIONS When using this electrical equipment basic safety precautions should always be followed including the following READ AND FOLLOW ALL INSTRUCTIONS N WARNING Disconnect all AC power during installation N WARNING Water in excess of 100 degrees Fahrenheit may be hazardous to your health N WARNING To reduce the risk of injury do not permit children to use this product unless they are closely supervised at all times A green colored terminal marked Grounding is located inside the w
2. The programming of automatic functions can be performed at either the main display keypad located at the pool equipment pad or the in home remote display keypad Using the programming buttons There are 5 buttons on each keypad that are used for programming refer to diagram Display Menu Button Select Desired Menu lt and gt Buttons Select Items from and Buttons a Menu Adust There are 4 steps to programming any function 1 D gt Press the MENU button to get to the desired menu Multiple pushes of the button will rotate through all 6 menus and return to the starting point 2 6 Press either key to scroll through the various items in the selected menu Multiple pushes of the button will rotate through all menu items and return to the starting point Only menu items that are applicable to your pool will appear Example if you don t have a spa then no spa related menu items will appear Ww l AV Once a menu item has been selected above the current setting selection will appear flashing on the display Use the and or keys to change this selection Sometimes and will adjust a value up or down example heater temperature setting or timeclock on off time In this case pushing the or will change the value by one increment and holding the or button in for more than one second will make the values auto scroll I
3. lt or gt buttons to scroll through the various menu items which are described below 23 45 6 75A Press to switch chlorinator operation to opposite polarity 15 second delay 84 F 3200PPM J lt gt Move to previous next menu item 23 45V is the voltage applied to the chlorinator cell 6 75A is the current amps through the cell 84 F is the water temperature at the cell 3200PPM is the instant salt level at this time This display will be shown only if the chlorinator is enabled For the chlorinator to be operating several other things must be happening the filter pump must be running the flow switch must be detecting flow the chlorinator setting must be set greater than 0 the water temperature at the cell must be between 50 F and 140 F and the salt level must be within the operating range If any of these conditions are not met the chlorinator diagnostic display will tell you the reason It s possible to have more than one reason in which case after you rectify what was displayed the first time a second display will appear If the current amps display is 0 00A then the chlorinator is operating normally but is in the off part of its normal operating cycle Simply press either the or key to start a new cycle The Aqua Plus periodically reverses the polarity of the voltage applied to the cell in order to automatically clean off any calcium deposits It is important that you check
4. J ca System A Lig hts On Off Check System mae Indicator Aux 1 On Off Aux 2 Service Button On Off main display only Menu and Navigation Buttons Filter Pump Single Speed Filter Pump Ifthe pump is currently off press the FILTER button to turn on the pump Pressing the FILTER button again will turn off the pump However if there is a heater in the system and it is operating and the Heater Cooldown feature is enabled Configuration Menu then when you press the FILTER button to turn off the filter only the heater will turn off the Filter LED will flash and the display will indicate Heater Cooldown At this point the filter pump will automatically turn off after 5 minutes of heater cooldown operation If you want to override the heater cooldown simply press the FILTER button again to turn off the filter pump Two Speed Filter Pump If the pump is currently off simply press the FILTER button to turn on high speed operation of the filter pump The Filter LED will illuminate continuously Pressing the FILTER button again will switch to low speed operation and the FILTER LED will flash Note that if the pump has been off for more than 30 seconds it will run at high est speed for 3 minutes regardless of selection This high speed operation helps allow the pump to prime and establish normal water flow Variable Speed Filter Pump If the pump is currently off press the FILTER button to tur
5. there are several reasons why the pump will automatically switch to high speed operation during this programmed time period These include manual operation spa operation or heating operation Refer to page 10 for general notes regarding timeclock programming For a variable speed pump this setting will be the period of time when the pump will run at the speed selected for speed2 in the settings menu If there is an overlap in any of the timeclocks then the lower number timeclock speed has priority NOTE The third and forth filter timeclocks function similarly to the first and second respectively Program these timeclocks in the same manner 11 Quick How To Guide Operate the Spa Manually I Press the Pool Spa button to go to spa only operation right LED illuminated In some cases this may take more than one press of the button If the filter pump is not already on press the FILTER button to turn it on Ifthe spa is below the desired temperature the heater will turn on automatically when the filter pump is on and the valves are in the spa only position If you have not already set the desired temperature for the spa see Set Heater Temperature below Ifthe spa has a separate jet pump and or blower determine if the jet pump blower is controlled by Aux or Aux2 it should be marked on the label inside the door Then press the appropriate button to turn on the jets blower Operate the Spa
6. No function remote 08 r3 10_ lt gt Move to previous next menu item System Overview Block Dia raM eee ener nena eterna aer EEE tar eee peers 1 Chemistry Sense No function Automato ieni E 1 Software r1 00 _ lt gt Move to previous next menu item MON sssi plan wi e A E 1 VSP Software Push to view the software revision of the connected VSPs Default Bf Fe 3 ae pee erent ere eee errr ten 2 to view lt gt Move to previous next menu item if TriStar VSPs are detected H Pool Filter Bridge No function Manual System Filter PUMP enei EE 3 Software r1 00 lt gt Move to previous next menu item Operation Lights and Aux Outputs E Ge siedecehdedandsnenedmecnenweERebened 4 if EcoStar VSPs are detected Pool Spa Val s srs acai anced a RE E 4 Ficenmispiay No function PEP VU a canes nasa r E eta daa aki Retavent eae 4 Software r1 00 _ lt gt Move to previous next menu item if TriStar VSPs are detected e Filter VSC No function Automatic System Using the Programming BURGMS ssscskssccductsbnatalnsadvenaannicnns 5 Software r1 00__ lt gt Move to previous next menu item Operation Programming Menu Flow Ghai ccie sckasdmiieneeeaa 6 if EcoStar VSPs are detected i j kaonan Programming Sah Menu eee E errr erent rere ye ic Software r1 00 lt gt Move to previous next menu item Imers enu a a a E A T Coniguration Men sses see erene Eee 13 RF Base Software No function Maintenance Men 23 r1 c0 ID 1234 lt gt Move
7. default and Spa Spillover options Spa Spillover lt gt Move to previous next configuration menu V1 Aux1 V2 Aux2 Toggle between Enabled and Disabled default Disabled lt gt Move to previous next configuration menu Filter Off Valve Toggle between Enabled default and Disabled Change Enabled _ lt gt Move to previous next configuration menu Pool Spa Setup If Pool Only or Spa Only are selected then the pool spa valves are not needed and pushing the POOL SPA button on the display keypad will have no effect If Pool and Spa is selected then the pool spa suction and return valve actuators should be connected to the Aqua Plus Pressing the POOL SPA button on the display keypad will allow the homeowner to alternate between pool and spa operation Spa CountDn This menu will appear only if Pool Spa Setup is set to Pool and Spa This setting is the time after you manually switch the Pool Spa valves to Spa Only until the Aqua Plus automatically returns the valves to their previous positions It is programmed in increments of 5 minutes from Manual On Off 0 minutes to 21 00 21 hours The filter is forced on during this time period Spa Spillover When spa spillover is Enabled and Pool and Spa the homeowner will be able to rotate through Pool Only both suction and return valves switched to pool Spa Only both suction and return valves switched to spa an
8. then the sensor will most likely require replacement If the display is Open Circuit or Short Circuit then check the wiring to the sensor and also make sure that the wires are secure in the terminal block in the Aqua Plus main unit Push to view the actual speed and power reported by the VSP lt gt Move to previous next menu item No function lt gt Move to previous next menu item 34 e ORP High Check Chlor Ifan ORP level of 950mV or higher is detected Check the chlorinator for proper operation e ORP High Chlor Off Ifan ORP level of 950mV or higher is detected and the chlorine feed mode is ORP Auto Sensing the chlorinator has been turned off Check the chlorinator for proper operation e ORP Timeout Chlor Off If the unit has been chlorinating for more than the selected sanitizer timeout without reaching the desired level the chlorinator has been turned off Press the button to reset the alarm and resume chlorination e Ambient Sensor Ifthe Aqua Plus internal temperature sensor is either an open or short circuit For helpful troubleshooting information on any of these issues go to the Diagnostic Menu and then scroll through the various items until you see the cause for the CHECK SYSTEM LED being illuminated Diagnostic Menu To enter the Diagnostic Menu press the Menu button repeatedly until the display shows Diagnostic Menu At this point you can use either the
9. 211 350 373 159 169 280 327 127 148 233 106 210 95 187 85 53 100 45 3 42 340 360 380 400 154 163 172 181 2 140 160 180 200 220 240 260 280 300 320 55 64 73 82 91 100 109 118 127 136 145 80 36 2o oo S e eh e ts en a d e fey ten dan aa 30 38 45 53 61 68 76 83 91 98 106 114 121 129 137 144 152 53 67 80 93 107 120 133 147 160 173 187 200 213 227 240 253 267 24 30 36 42 48 55 61 67 73 79 85 91 98 104 110 117 123 2600 2800 190 200 86 90 127 133 57 60 180 81 120 54 170 77 113 51 150 160 68 73 100 107 45 48 140 64 93 42 130 59 87 39 120 55 36 80 110 50 73 33 100 45 30 67 90 41 60 27 80 36 53 24 70 32 47 21 27 60 40 50 23 33 15 18 18 27 12 40 3000 Ideal OK Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal OK OK OK OK OK OK OK OK Ideal Ideal OK 3200 OK Dilute OK Dilute OK Dilute OK Dilute OK Dilute OK Dilute OK Dilute Dilute 3400 Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute 3600 The pool s chemistry must be balanced BEFORE activating the Aqua Plus s
10. except the timeclock and countdown timers which are part of the Timers Menu Spa Heater 1 Off Adjust the desired spa temperature Off 65 F 66 F 103 F 104 F Off lt gt Move to previous next menu item The spa heater setting will only appear if the system has been setup for spa only or pool and spa operation and the heater control is enabled The heater will turn on whenever the pool spa valves are in the spa only position and the filter pump is running and the spa water temperature is less than the desired temperature setting If you have both solar heat and a conventional heater and the solar priority option is selected Configuration Menu then the conventional heater will only operate when solar heat is NOT available Adjust the desired pool temperature Off 65 F 66 F 103 F 104 F Off lt gt Move to previous next menu item Pool Heater1 Off The pool heater setting will only appear if the system has been setup for pool only or pool and spa operation and the heater control is enabled The heater will turn on whenever the pool spa valves are in the pool only or spa spillover position and the filter pump is running and the pool water temperature is less than the desired temperature setting If you have both solar heat and a conventional heater and the solar priority option is selected Configuration Menu then the conventional heater will only operate when solar heat i
11. next configuration menu nH xe D D Q Select Settings Menu default or desired pump speed Filter Lowest to Highest lt gt Mowe to previous next configuration menu Lights Function Although designated as the Lights output the function of the lights relay is similar to the aux1 and aux2 relays If pool lights are wired to the lights relay some options including Solar function Low Speed of a 2 Speed Filter Pump Lights Interlock and Lights Freeze Protection will not be necessary and should be disabled If no pool lights are used the lights relay can be used to control other pool devices that may require these options The function of each option is shown below Manual On Off default the lights relay will alternate between turning on and off when the LIGHTS button is pressed There is no automatic control logic Countdown Timer the lights relay will turn on when the LIGHTS button is pressed The lights relay will turn off automatically after a programmed time see Timers Menu in Operation Manual The LIGHTS button can also be used to turn the output off Low Speed of a 2 speed Filter Pump the Aqua Plus will turn on the lights relay whenever the low speed operation of the filter pump is required It is very important that the 2 speed filter pump option be selected under the Filter Config Menu for proper operation Timeclock the lights relay will turn on and turn off at the times set for the lights
12. spa side remote remote menus 7 day or weekend weekday timeclock E 12 hour or 24 hour time format F or C vsp speed or rpm reset to default 6 The Default Menu is a series of informative displays temperatures salt levels chlorinator settings etc with nothing to set The Aqua Plus will automatically switch to the default menu when no keys have been pressed for 2 minutes and will then scroll through each display The Settings Menu and the Timers Menu are the menus you will be using most often to adjust the operation of your pool The Configuration Menu is used when the system is installed and defines what equipment is connected to each output and the operational logic that will control the equipment This menu is normally locked and should only be used by a pool professional Details regarding the Configuration menu are included in both the Operation and the Installation Manual The Diagnostic Menu is primarily intended for the service technician and contains information and details about the system operation that are helpful in troubleshooting if problems occur The Maintenance Menu will be displayed only if the optional AQL CHEM is used and the Sensing System is enabled in the Chemistry Config Wizard This menu is used to perform functions relating to the AQL CHEM ORP and pH sensing kit Settings Menu The Settings Menu allows you to set all system operating parameters
13. the chlorinator operation in both polarities To do this press either the or buttons and the chlorinator will turn off wait for 15 seconds and then turn on in the opposite polarity If a conventional or solar heater is operating it is likely that the temperature of the water at the cell is higher than the pool spa water temperature displayed on the Aqua Plus default display Press to load the Instant Salt into the averaged salt display 3200 PPM save lt gt Move to previous next menu item This display will be shown only if the chlorinator is enabled This display shows Instant Salt or Instant Minerals if Chlor Config is set for Display Minerals The Instant Salt is calculated based on the voltage current amps and water temperature at the cell This is different than the average salt value which is displayed as part of the default menu There are a number of reasons why instant and average salt readings may differ Some of these include salt having just been added to the pool and not yet thoroughly mixed calcium buildup on the cell and the cell aging if AQL CHEM is used pH 7 5 On No function ORP 700 mV_ On J lt gt Move to previous next menu item This display will be shown only if sensing is enabled This display shows both pH and ORP levels status when chemistry sensing is enabled via the Chemistry Configuration Wizard requires the use of 33 The Aqua Plus i
14. this function to set the current day of the week and time These values are used for all the automatic timeclock functions of the Aqua Plus and are also displayed as part of the default menu The Aqua Plus is designed to keep the clock running during power outages lasting less than 7 days If power has been off for longer than 7 days then the time may have to be reset Toggle between Always On and On for 60 sec lt gt Move to previous next menu item This function controls the backlight on the display If the 60 seconds option is selected then the backlight will automatically turn off 60 seconds after the last key is pressed and will stay off until next time a key is pressed Note that the Display Light selection only applies to the display keypad that you are currently using Other display keypads will not be affected In other words you need to individually set this option for each display keypad in the system Toggle between Enabled default and Disabled Beeper lt gt Move to next menu item When Enabled the keypad will beep every time a key is pressed If this audible indication is not desired select Disabled This function only applies to the display keypad that you are currently using You need to set this option for each display keypad in your system NOTE This function is not supported on all display keypads If the Enabled selection is not blinking then the current software revision of that
15. ALL of the timeclock logic in the Aqua Plus If 7 day is selected each timeclock will have one set of turn on turn off settings that operate every day of the week If Weekend Weekdays option is selected then the user can enter one set of turn on turn off times for the weekend fixed as Saturday Sunday and another set of turn on turn off times for weekdays Monday through Friday Time Format Toggle between 12 hour AM PM default and 24 hour time format options 12 hour AM PM lt gt Move to previous next configuration menu Units Toggle between F and PPM default and C and g L Metric options F and PPM lt gt Move to previous next configuration menu if any output is configured as a ariable speed pump VSP Speed Toggle between and RPM lt gt Move to previous next configuration menu This is the unit of measure for displaying the speed of the variable speed pump Select of maximum speed 3450 RPM or revolutions per minute RPM lt Reset Config to Initiate reset of all configuration parameters Default __ Press _ lt gt Move to previous next configuration menu config not reset Are you sure Reset all configuration parameters to proceed lt gt Move to previous next menu config not reset Config reset Confirmed lt gt Move to previous next configuration menu Use this function to erase all previous system configuration and reset all configuration parameters back to th
16. Automatically I 2 3 Press the MENU button repeatedly until Timers Menu is displayed Press the gt button repeatedly until the Spa all or Spa wkend is displayed Use the and buttons to set the desired start time then press gt to switch to the off time Use the and buttons to adjust the off time Ifyou are setting the weekend timeclock press gt to go to the weekday settings Note During the programmed spa time the valves will automatically switch to the spa only position the filter pump will turn on and if the spa is not up to the desired temperature the heater will start This operation is the highest priority and will take precedence over other automatically programmed operations At the end of the spa period the Aqua Plus will return to its normally programmed operation state Set the Heater Temperature or turn heater permanently off I 2 3 Set the Press the MENU button repeatedly until Settings Menu is displayed Press the gt button repeatedly until the Spa Heater1 or Pool Heater1 is displayed Press the or buttons repeatedly to adjust the temperature If you adjust the temperature below 65 F or above 104 F the display will indicate off and the heater will not operate regardless of temperature Note Separate temperatures for the pool and spa must be set If the
17. Disabled if Solar is enabled Solar Priority Disabled if Solar is enabled and 2 speed Filter is selected Allow Low Speed Disabled External Input Active Closed Push to access solar options Move to previous next configuration menu lt gt Toggle between Enabled and Disabled default Solar lt gt Move to next menu item or previous next configuration menu Toggle between Enabled and Disabled default Solar Extend lt gt Move to next menu item Toggle between Enabled and Disabled default Solar Priority lt gt Move to next menu item Toggle between Enabled and Disabled default lt gt Move to next menu item or previous next configuration menu Solar Ifthe solar control logic is Enabled several additional steps must be taken to ensure proper operation of the solar system If the solar is operated by a valve then the Valve3 output must be setup for solar logic Ifthe solar is operated by a pump then one of the AUX relays must be set up for solar logic Also the solar temperature sensor must be installed This sensor is typically mounted near the collector array and is used to sense whether sufficient solar heat is available If solar is Enabled the valve or solar pump relay will turn on when the water temperature is less than the desired temperature setting AND the solar sensor is hotter than the water The desired temperature is in the Settings Menu If applic
18. Temperature Air Pool Spa Suction amp Sensors Return Valves 24V Valve y Actuators Solar gt 2 2 Valve 3 a a RI 2 l2 External Input gt a Heater Optional Optional Flow Switch Chlorinator Cell 8 amp 8 240 VAC Circuit Breaker Power Subpanel NOTE This manual assumes that the Aqua Plus has been wired and configured according to the Installation Manual Aspects of the Aqua Plus that pertain to system setup are not covered in this manual Automation The Aqua Plus can control up to 4 high voltage 120 240V pieces of equipment up to 3 automatic valve actua tors and a conventional and solar heater Both manual and automatic programmed operation are available All of the control functions can be programmed at a display keypad which is part of the main unit typically located near the pool equipment or at one or more remote display keypads Chlorination With the use of the included Turbo Cell and flow switch the Aqua Plus is also an automatic chlorine generation system for pool and or spa sanitization When enabled see Configuration Menu this operation requires a low concentration of salt sodium chloride in the pool spa water The Aqua Plus automatically converts the salt into free chlorine which kills bacteria and algae in the pool spa Chlorine will revert back to sodium chloride after killing bacteria These reactions will continuously recycle virtually eliminating the need to ad
19. Turbo Celll 0 ccee 30 MOV IRVES ZU hs soc becca a E E 30 Spring eo 1 115 leer aeenmenrne renner ier arate rs tere e raetaeetreen terre ett 30 Troubleshooting amp wo A lt 96 eer er eee et et ne ere eee ee 31 Diagnostic Information Check System Indicator eee eecee cence eeeeeeeeeeeeeeeeeeeeeeees 31 TEAC SUG PO SN oo sina tost eeen re Erin 33 Warranty Agua Pl s Warrantyssniinrenire nni 36 35 System Overview The Hayward Aqua Plus is a multifunction pool controller used to fully manage your pool spa system The Aqua Plus can control pumps valves lighting heaters and chlorination Although the Aqua Plus is easy to use it is important to completely read through this operating manual before attempting to operate the control Optional Wireless aD Spaside Remote Optional Optional Wireless Wireless Base Remote Display Receiver Main Display Keypad S Keypad O O 6 f Filter Pump Optional Remote Display it Keypad eq Lights maximum of three F 120 240V p rere Relays E EF Fe ux Water gt Aux 2
20. able the homeowner will be prompted to enter separate pool and spa desired temperature settings Depending on the position of the pool spa suction valve the proper temperature setting will be used Solar Extend If Enabled the filter extend logic keeps the filter pump running beyond the normal turn off time if solar heat is still available When solar heat is no longer available both the solar valve pump and filter pump will turn off simultaneously Solar extend will NOT cause the filter pump to turn on it will only delay the turn off time when solar is operating Solar Priority If both Solar Control and Heater Control are enabled the Solar Priority feature will keep the conventional heater off whenever solar heat is available This provides the most cost effective way of heating the pool When solar heat is not available the conventional heater will operate normally Allow Low Speed This menu only appears if the pool filter is configured for 2 speed operation During default operation high speed mode is used whenever the solar heater is on If Allow Low Speed is enabled low speed pump operation will be allowed during solar heating except for the first 3 minutes after solar heat turns on Toggle between Open and Closed default lt gt Move to next menu item or previous next configuration menu External Input The external input device can either be normally open or normally closed In this menu select the sta
21. al operation of your pool Press lt or gt to view all of the existing Check System conditions e Inspect Cell For optimum operation you will need to inspect the Aqua Plus chlorinator cell approximately every 3 months and clean the cell ifnecessary The Aqua Plus will automatically remind you when it is time and display Inspect Cell to reset as part of the rotating Default Menu Clean the cell see instructions page 30 and then press the button during the Inspect Cell display to reset the timer e Low Salt Minerals or Very Low Salt Minerals When the salt is too low the Aqua Plus will generate less chlorine and the life of the cell is degraded Check the cell and clean if necessary before adding salt e High Salt Amps Minerals The Aqua Plus will stop generating chlorine under certain high salt conditions in order to protect the internal electronics from damage The only way to lower the salt level is to partially drain the pool and add fresh water e Water Sensor Ifthe water sensor is either an open or short circuit e Air sensor Ifthe freeze protection feature is enabled Configuration Menv Filter Config and the air sensor is either an open or short circuit e Solar Sensor If the solar sensor is either an open or short circuit e Chlorinator Cell Sensor If the chlorinator function is enabled Configuration Menu Chlorinator and the cell sensor is either an open or short circui
22. and Disabled default Disabled lt gt Move to previous next configuration menu Filter Pump For 2 speed pumps When a 2 speed pump is configured one of the AUX relays must also be configured to control the low speed motor winding on the pump Refer to the appropriate sections in the Installation manual for specific information regarding the control logic for 2 speed and variable speed pump operation For the Hayward variable speed pump The Filter relay is used to supply input power to the pump The relay will be on when the filter pump output is on When the filter pump output is off the relay will be off On off and speed is controlled by commands sent to the pump Lowest Speed This is the lowest speed that the variable speed pump is allowed to run at It is used as the lower limit in the Low Speed Settings Menu Set lowest speed from 10 default to 50 Highest Speed This is the highest speed that the variable speed pump is allowed to run at It is used as the upper limit in the High Speed Settings Menu Also this is the speed that the pump will run at during the first 3 minutes of operation anytime the pump has been off for more than 30 seconds Set highest speed from 20 to 100 default Freeze Protection Freeze protection is used to protect the pool and plumbed equipment against freeze damage If freeze protection is enabled and the AIR temperature sensor falls below the freeze threshold see below the Aqua Plus will turn
23. configured for timeclock The valve will rotate on and off at the designated times There is no manual override If the Valve3 relay is on during the programmed off time it may be because of freeze protection Super Chlorinate Adjust Superchlorination period 1 96 hours 24 hours lt gt Move to previous next menu item For larger pools or when you have an unusually high bather load a large amount of rain a cloudy water condition or any other condition that requires a large amount of chlorine to be introduced to the pool may require more hours of Superchlorination Smaller pools require less hours of Superchlorination Configuration Menu Items Each item needs to be programmed and may contain additional sub menu items Refer to the following pages for information on programming Chlor Config Push to access Chlorinator option to view change J lt gt Move to next configuration menu Chlorinator Toggle between Chlorinator Enabled and Disabled default Enabled lt gt Move to next menu item Display Toggle between Display Salt default and Minerals Salt lt gt Move to previous next configuration menu Cell Type Rotates between available Cell types T CELL 15 lt gt Move to next menu item Chlorinator The Aqua Plus is shipped with the chlorinator enabled The cell and flow switch must be installed and the Aqua Plus will automatically chlorinate both the pool and spa according to the desired output setting see S
24. control status system manual off E check system error filter vsp speed reason lights aux speed reason pH ORP levels E denotes conditional items settings menu spa heater1 temperature Mm pool heater1 temperature spa solar temperature pool solar temperature vsp speed settings superchlorinate M spa chlorinator setting pool chlorinator setting day and time backlit display light beeper teach wireless remote wireless channel maintenance menu pH calibration wizard L clean probe wizard timers menu pool filter 1 or hi speed 1 pool filter 2 or lo speed 1 pool filter 3 or hi speed 2 DE ee E PO T pool filter 4 or lo speed 2 spa lights H aux1 aux2 H valve3 superchlorinate diagnostic menu chlorinator diagnostics H instant salt pH orp levels flow switch cell temperature sensor water pool sensor air sensor solar sensor vsp speed power main software revision M display software revision L e chemistry sense module software vsp software revision RF base software revision 6 button spa side software revision configuration menu H chlorinator cr chemistry config Wizard pool spa filter heater1 external input active state lights i aux1 rm aux2 valve3 m 6 button
25. ct the cell and clean ifnecessary at the start of the season See instructions above 30 4 5 6 7 3 0 0 0 40 000 10 0 4 3 6 3 2 8 0 0 38 000 9 5 30000 37500 45000 52500 60000 67500 75000 82500 90000 97500 105000 112500 120000 127500 135000 142500 150000 4 1 6 0 2 7 0 0 9 0 5 7 2 6 0 0 8 0 3 6 5 3 2 4 0 0 T9 3 4 5 0 2 3 30 000 32 000 34 000 36 000 0 0 7 0 3 2 4 7 0 0 2 1 28 000 615 2 0 0 0 4 3 4 0 1 8 0 0 3r 1 7 0 0 0 0 Gallons and Liters of Pool Spa water 3 3 0 0 2 7 0 0 POUNDS and Kg OF STABILIZER CYANURIC ACID NEEDED FOR 80 PPM 3 5 23 1 1 0 0 3 0 2 0 91 0 0 IT 1 1 0 0 10 000 12 000 14 000 16 000 18 000 20 000 22 000 24 000 26 000 25 1 3 91 8 000 0 0 Current Stabilizer Level ppm 30 ppm 60 ppm 80 ppm Programming Menu Flowchart The Aqua Plus s six menus have many items that allow you to customize the operation of your pool spa equipment The chart below shows the Aqua Plus s menus as well as each menu s specific settings default menu E day and time water temperature air temperature L chorinator seting salt level reason pump is running not scheduled inspect cell reason hi speed is running not scheduled countdown time remaining heater
26. d Push to access Clean Probe Wizard to enter lt gt Move to previous next menu item Use this Wizard to clean the AQL CHEM s ORP and pH probes The probes must be clean and free from oil chemical deposits and contamination to function properly Slow response increased need to calibrate and inconsistent readings are indications that the probes need to be cleaned 23 q Spa all Adjust time setting 6 00P to 9 00P _ lt gt Move between start and stop times amp to previous next menu item or Spa wkend Adjust time setting 6 00P to 9 00P__ lt gt Move between start and stop times amp to previous next menu item Spa wkday Adjust time setting 6 00P to 9 00P _ lt gt Move between start and stop times amp to previous next menu item This menu is only available if the system has been setup for pool and spa During the programmed spa time the Aqua Plus will turn on the filter pump and move the pool spa valves into the spa only position The heater will automatically heat the spa up to the programmed spa temperature page 7 This programmed spa operation will take precedence over all other automatic functions only manual operation of the filter button or pool spa valve button will override this function If your pool has a separate jet pump or blower controlled by Aux and or Aux2 you will have to program those separately q Lights all Adjust time setting 8 00P to 11 00P_ lt gt Move between sta
27. d Spillover suction valve switched to pool and return valve switched to spa by successive presses of the Pool Spa button Filter Operation If Spa Spillover is selected the Aqua Plus will automatically switch the pool spa suction and return valves to spillover at the start of the programmed pool filtering time period or when the super chlorinate function is turned on The valves will remain in this position for the remainder of the super chlorinate period This option is usually preferable because both the pool and spa water will be filtered and sanitized If Pool Only is selected then the Aqua Plus will switch the pool spa valves to the pool only position at the start of the programmed pool filtering time period or when the super chlorinate func tion is turned on This may be desirable on some systems with in floor cleaners because it allows the cleaner to operate all the time the pool is being filtered and or the super chlorinate is running V1 Aux1 V2 Aux2 This menu appears only if the Pool Spa Setup is Pool Only or Spa Only When enabled Valve 1 return will follow the Aux output and Valve 2 suction will follow the Aux2 output When disabled default the return and suction pool spa valves function normally Filter Off Valve Change This menu appears only if Pool Spa setup is set to Pool and Spa Std When enabled default the filter pump will shut off for 35 seconds wh
28. d for a programmed spa operation Program a Timeclock 1 Press the MENU button repeatedly until Timers Menu is displayed 2 Press the gt button repeatedly until xxx all or xxx wkend where xxx is the parameter that you want to program is displayed 3 Use the and buttons to set the desired start time then press gt to switch to the off time Use the and buttons to adjust the off time Ifyou are setting the weekend timeclock press gt to go to the weekday settings Note During the programmed time there may be other automatic or manual operations that prevent the relay valve from operating see a more detailed discussion under Automatic Sys tem Operation Timers Menu Aux Timeclock or in Troubleshooting Diagnostic Information Program a Countdown Timer 1 Press the MENU button repeatedly until Timers Menu is displayed 2 Press the gt button repeatedly until the xxx Timer where xxx is the parameter that you want to program is displayed 3 Use the and buttons to set the desired timer period Note A setting of 0 00 will display as manual on off The countdown automatic turn off function is disabled but manual operation is still permitted There may be other automatic or manual operations that prevent the relay valve from operating see a more detailed discussion under Automatic System Operati
29. d sanitizing chemicals to your pool spa The only time you may need to add more salt to the pool spa is when water is replenished due to backwashing draining or splashing not evaporation Flow Switch Flow Cell Temp Sensor LA Water Sensor Open circuit Air Sensor 94 F Solar Sensor Short circuit if EcoStar VSPs are detected VSP Speed Power to view Filter Sp 1035RPM Pwr 11 1w AQL CHEM Sensing Kit The Aqua Plus will refer to these levels to determine how much chlorine to generate ORP and if using an AQL CHEM2 dispense kit how much CO or acid to dispense pH Refer to the AQL CHEM manual for specific information about these levels as well as the recommended ranges No function lt gt Move to previous next menu item This display will be shown only if the chlorinator is enabled The current status of the flow switch is displayed There is a short delay when transitioning from flow to no flow and a longer delay on the transition from no flow to flow The delay time is displayed No function lt gt Move to previous next menu item No function lt gt Move to previous next menu item No function lt gt Move to previous next menu item No function lt gt Move to previous next menu item If the sensor appears to operating properly then the temperature will be displayed If this temperature is not correct then check the placement of the sensor If the problem is not placement related
30. e spa is determined by this setting the amount of time the pool operates in spa only mode the water temperature and the amount of salt in the water If the filter pump is running due to the freeze protection feature then the chlorinator will not operate during this time Adjust the desired chlorinator output for pool 0 1 2 3 9 10 15 20 95 100 lt gt Move to previous next menu item This setting will appear only if the system has been setup for pool only or pool and spa If an AQL CHEM is being used super chlorinate will not be available if chemical sensing is enabled and ORP is in Auto Sensing see AQL CHEM manual It will determine the chlorinator output when the system is operating in pool only or spa spillover modes The actual amount of chlorine introduced into the pool is determined by this setting the amount of time the filter pump is running the water temperature and the amount of salt in the water If the filter pump is running due to the freeze protection feature then the chlorinator will not operate during this time 8 Display Light On for 60 sec Set Day and Time Adjust the current day of the week Wednesday 10 37P lt gt Move to hours setting Set Day and Time Wi Set Day and Time Adjust the current minute Wednesday 10 37P lt gt Move to previous next menu item dnesday10 37P lt gt Move to minutes setting P i Adjust the current hour including AM PM if applicable y Use
31. e automatic operation and operate the system manually you can put the system into Service or Service Timed mode by pressing the SERVICE button Pressing the SERVICE button once will switch the system into service mode which means that all automatic functions are disabled and the remote display keypads are disabled except for manual turn off for emergencies The red SERVICE LED will be illuminated and the Aqua Plus will remain in this mode of operation until manually taken out of service mode Pressing the SERVICE button again will cause the Aqua Plus to switch to service timed mode which is very similar to service mode except that the Aqua Plus will automatically return to normal operation after 3 hours During service timed operation the Service LED will flash and the time remaining will be displayed on the remote display keypad s Pressing the SERVICE button again will return the Aqua Plus to normal automatic operation See Troubleshoot ing Diagnostic Information page 30 for more information about the service modes Automatic System Operation The Aqua Plus controls most of your pool equipment automatically in order to minimize the time spent working on your pool Most of the pool equipment can be programmed to operate on a timeclock basis In addition the desired pool and spa temperatures and pool and spa chlorinator settings can be programmed This section will guide you on how to program the automatic operation for each function
32. e between start and stop times amp to previous next menu item or Filter T1 wkend Adjust time setting 8 30A to 4 00P __ lt gt Move between start and stop times amp to previous next menu item Filter T1 wkday Adjust time setting 8 30A to 4 00P _ lt gt Move between start and stop times amp to previous next menu item For one speed pumps this is the first filter timeclock and will determine the normal hours of filtration for the pool For pool spa combination systems with spillover enabled the valves will automatically switch to spillover mode at the start of the filtration period For all other systems the valves will switch to the pool only position For two speed this setting will be the period of time when the pump runs at high speed the word Filter T1 in the display will be replaced with Filter Hi There is a separate timeclock for the low speed operation see Filter T2 below If the high speed and low speed periods overlap then the pump will operate in low speed during the overlap period For a variable speed pump this setting will be the period of time when the pump will run at the speed selected for speed in the settings menu If there is an overlap in any of the timeclocks then the lower number timeclock speed has priority Depending on the type of filter pump used there are several reasons why the pump may be running at times other than the timeclock period set above These include super chl
33. e factory default values This function is NOT reversible be careful 22 Valve3 Config Push to access Valve3 options to view change _ lt gt Move to previous next configuration menu VENCE EIEE 4 Rotates Timeclock default Solar In floor Cleaner and Super Chlorinate Solar lt gt Move to next menu item for all functions except solar and super chlorinate Valve3 Interlock Toggle between Enabled and Disabled default Valve3 Interlock Disabled lt gt Move to next menu item for all functions except solar and super chlorinate Valve3 Ext Input Toggle between Enabled and Disabled default Disabled lt gt Move to previous next configuration menu for all functions except super chlorinate Valve3 Freeze Toggle between Enabled and Disabled default Valve3 Freeze Disabled lt gt Move to previous next configuration menu if filter pump is set to variable speed and the relay type is set to standard Valve3 Pump Spd Select Settings Menu default or desired pump speed Filter Lowest to Highest Settings Menu __ J lt gt Move to previous next configuration menu Valve3 Function Timeclock default the valve turns on off at the times set for the valve3 timeclock in the Timers Menu see Operations Manual The VALVE3 button can also be used to turn the valve output on or off Solar the valve operates when the filter pump is running and solar heat is available and the water is less than the desired te
34. e minimal This loss is due primarily to the addition of water because of splashing backwashing or draining because of rain Salt is not lost due to evaporation Type of Salt to Use It is important to use only sodium chloride NaCl salt that is greater than 99 0 pure This can be found at most pool stores in 40 80 Ib bags labeled for use in swimming pools Alternatively use common food quality or water softener salt that is at least 99 0 pure It is also acceptable to use water conditioning salt pellets however it will take longer for them to dissolve Do not use rock salt or salt with more than 1 of yellow prussiate of soda salt with anti caking additives or iodized salt How to Add Salt For new plaster pools wait 10 14 days before adding salt to allow the plaster to cure Turn the circulating pump on and add salt directly into the pool Brush the salt around to speed up the dissolving process do not allow salt to pile up on the bottom of the pool Run the filter pump for 24 hours with the suction coming from the main drain use pool vacuum if there is no main drain to allow the salt to evenly disperse throughout the pool The salt display may take 24 hours to respond to the change in salt concentration Always check stabilizer cyanuric acid when checking salt These levels will most likely decline together Use the chart on page 29 to determine how much stabilizer must be added to raise the level to 80 ppm 27 only i
35. ected freeze temperature threshold the Aqua Plus will energize the lights relay IMPORTANT this only enables operation of the lights relay during freeze see the Filter Pump Config menu to enable freeze protection for the main circulation system Lights Pump Speed This is the speed of the filter pump when the Lights output is on The default selection is Settings Menu This is the speed of the pump that has been selected in the Settings Menu for normal filter operation If an alternate speed is desired when the Lights output is on push or and select from Filter Lowest to Filter Highest in 5 increments NOTE The configuration parameters for the Aux2 output are the same as shown below for Aux1 Aux1 Config Push to access Aux options to view change_ lt gt Move to previous next configuration menu Aux1 Function 4 Rotates between Manual On Off default Countdown Timer Low Speed Filter M On Off Timeclock Solar and Super Chlorinate ener lt gt Move to next menu item for manual on off countdown timer and timeclock functions Aux Relay Toggle between Standard default Dimmer and VSP Standard lt gt Move to next menu item or previous next configuration menu for all functions except solar dimmer relay super chlorinate and low speed Aux1 Interlock Toggle between Enabled and Disabled default Aux1 Interlock Disable lt gt Move to next menu item for all
36. enabled this function will force the Lights or Aux off when the external input is active External Input Interlock will not have precedence over Freeze Protection for Lights and Aux outputs Pool Spa Valves Pool only or spa only systems The POOL SPA button has no function Pool and Spa systems without spa spillover In pool only mode the left LED next to the POOL SPA button is illuminated Pressing the POOL SPA button will switch the Aqua Plus to spa only operation right LED illumi nated Pressing the POOL SPA button again will switch back to pool only Note that the filter pump will turn off while the pool spa valves are turning Pool and Spa systems with spa spillover In pool only mode the left LED next to the POOL SPA button is illuminated Pressing the POOL SPA button will switch the Aqua Plus to spa only operation right LED illumi nated Pressing the POOL SPA button again will switch to spa spillover operation both LED s illuminated Pressing the POOL SPA button again will switch back to pool only Note that the filter pump will turn off while the pool spa valves are turning External Input Interlock If enabled this function will force the Valve off when the external input is active External Input Interlock will not have precedence over Freeze Protection for Valve outputs Service The main unit keypad has a SERVICE key This button is used primarily during servicing of the pool equipment If you want to completely disable th
37. enever the Pool Spa valves are turning The pump will NOT shut off when a heater is in Heater Cooldown mode 14 Filter Config Push to access pump options to view change_J lt gt Move to previous next configuration menu Filter Pump Rotates between 1 speed default 2 speed and variable speed options 1 Speed lt gt Move to next menu item if Variable Speed is selected A Lowest Speed Adjust the lowest speed desired for variable speed operation 10 lt gt Move to next menu item if Variable Speed is selected f p Highest Speed Adjust the highest speed desired for variable speed operation 100 lt gt Move to next menu item Freeze Protect Toggle between Enabled default and Disabled Freeze Protection Enabled lt gt Move to next menu item or previous next configuration menu if Freeze Protect is enabled and 2 speed Filter is selected Freeze Protect Toggle between high speed default and low speed High Speed lt gt Move to next menu item if Freeze Protect is enabled and Variable Speed is selected Freeze Protect Speed Select the desired Freeze Protection speed from Filter Lowest to Filter Highest speed 50 lt gt Move to next menu item if Freeze Protect is enabled p Freeze Temp Adjust the desired freeze protection temperature 33 F 42 F 38 F lt gt Move to next menu item External Input Toggle between Enabled
38. ent from Monday through Friday 8AM to 8PM EST at 888 921 7665 Service Mode The main unit keypad has a SERVICE button that is used primarily during servicing of the pool equipment If you want to completely disable the automatic operation and operate the system manually you can put the system into Service or Service Timed mode by pressing the Service button Pressing the SERVICE button once will switch the system into service mode which means that all automatic functions are disabled the optional remote display keypads are disabled except for manual turn off for emergencies The outputs can be manually controlled by pressing the buttons on the local display keypad The red SERVICE LED will be illuminated and the Aqua Plus will remain in this mode of operation until manually taken out of service mode Pressing the SERVICE button again will cause the Aqua Plus to switch to service timed mode which is very similar to service mode except that the Aqua Plus will automatically return to normal operation after 3 hours During service timed operation the SERVICE LED will flash and the time remaining will be displayed on the remote display keypad s Pressing the SERVICE button again will return the Aqua Plus to normal automatic operation Check System Indicator The CHECK SYSTEM LED will alert you when the Aqua Plus detects any of the following conditions that are abnormal and require attention for optim
39. ettings Menu in the Operation manual If disabled all displays relating to the chlorinator will be suppressed When the chlorinator is enabled the Aqua Plus will automatically detect and control any Aqua Rite s that is installed in the system Display Allows for the display of salt default or mineral values Cell Type Selection The Cell Type Menu appears after Display Salt Minerals in the Chlorinator Configuration Menu The options are T CELL 15 default T CELL 9 T CELL5 or T CELL 3 Make the proper selection based on the chlorinator cell that is used in your system the Aqua Plus includes the T CELL 15 Refer to the information below T CELL 3 T CELL 3 GLX CELL 3 W T CELL 5 GLX CELL 5 GLX CELL 5 W T CELL 9 T CELL 9 GLX CELL 9 W T CELL 15 T CELL 15 GLX CELL 15 W Chemistry Config Press to access Chemistry Config Wizard Wizard to enter_ lt gt Move to previous next menu item Chemistry Configuration Wizard Requires use of the optional AQL CHEM Sensing Kit Following the steps of the Chemistry Config Wizard will set up the AQL CHEM to sense ORP and pH levels and if chlorination is used can configure the Aqua Plus to generate the correct amount of chlorine to properly sanitize the pool Refer to the AQL CHEM manual for more detailed information 13 if AQL SS 6B is connected 6B Spa Config Push to access the 6 Button Spa Side Remote options to view change J lt gt Move to previous next con
40. f an output is configured for a variable speed pump VSP Speed Settings to enter Push to access Variable Soeed Pump Speed Settings lt gt Move to previous next configuration menu only if Filter is Variable Speed Filter Speed 1 95 Set the desired Filter Speed 1 from the Filter Lowest to the Filter Highest lt gt Move to next menu item only if Pool and Spa and Filter is Variable Speed Spa Speed 50 Set the desired Spa Mode Speed from the Filter Lowest to the Filter Highest lt gt Move to next menu item only if Aux2 is controlled by a variable speed pump Super Chlorinate Off Aux1 Speed 95 Spa Chlorinator 3 Pool Chlorinator 60 Set the desired Aux1 Speed from 10 to 100 lt gt Move to next menu item The Filter and up to 3 Lights and Aux outputs can be configured to control variable speed pumps These settings allow you to select the desired speed of the variable speed pump for each output used The speed can be displayed in or RPM whichever is selected in the Configuration Menu When the Filter output is on the actual speed of the pump s will be dependent on the minimum and maximum speeds set for that output in the Configuration Menu Turn super chlorinate on or off lt gt Move to previous next menu item This display only appears if the chlorinator function is enabled Ifan AQL CHEM is being used super chlorinate will not be available if chemical sensing is enabled a
41. figuration menu Select 6B Spa Rotates between all available remotes lt gt Move to next menu item Rotates between System Off Pool Spa Filter Lights Heater 1 6B ne eee 1 t Aux1 and Aux2 y p j Move to previous next menu item or next configuration menu A Select 6B Spa This menu only appears if more than one AQL SS 6B is detected at power up Select which of the available remote controls A B or C is to be configured 6B A Button 1 This menu allows the user to map each button of the AQL SS 6B to one of the standard Aqua Plus functions The default selections are Button 1 Pool Spa Button 2 Filter Button 3 Lights Button 4 Heaterl Button 5 Aux and Button 6 Aux2 Remote Menus Toggle between Enabled default and Disabled Remote Menus Enabled lt gt Move to previous next configuration menu This feature will prevent unauthorized access to the Settings Timers and Configuration menus from any of the Aqua Plus s remote display keypads When disabled the remote display keypads will only show the default menu and allow on off control via the pushbuttons Note that the function of the Aqua Plus s built in display keypad is unchanged by this selection Once disabled the only way to enable Remote Menus is to use the local display keypad All Timeclocks Toggle between 7 day default and Weekend Weekday time options 7 day lt gt Move to previous next configuration menu This selection affects
42. functions except solar dimmer relay super chlorinate and low speed Aux1 Ext Input Toggle between Enabled and Disabled default Disabled lt gt Move to previous next configuration menu for all functions except dimmer relay super chlorinate and low speed Toggle between Enabled default and Disabled Aux1 Freeze Disable lt gt Move to previous next configuration menu if filter pump is set to variable speed and the relay type is set to standard Aux1 Pump Spd Select Settings Menu default or desired pump speed Filter Lowest to Highest Settings Menu lt gt Move to previous next configuration menu WARNING Do not use the Aqua Plus to control an automatic pool cover Swimmers may become entrapped underneath the cover Aux1 Function Manual On Off default the aux relay will alternate between turning on and off when the aux button is pressed There is no automatic control logic 19 Heater Config to view change if Heater1 is enabled Heater1 Cooldown if Heater1 is enabled Disabled if Heater1 is enabled and Speed filter pump is selected Allow Low Speed if Heater1 is enabled and ariable speed filter pump is selected Minimum Speed Freeze Protection Temperature Select the temperature to be used for freeze protection Temperature is adjustable from 33 F 42 F 1 C 6 C 38 F 3 C is default This threshold will be used for all outputs that have freeze protecti
43. heck the chemical supply and the feeder for proper operation pH Timeout Check Feeder If the unit has been dispensing pH for more than the selected timeout without reaching the desired level Check the chemical supply and the feeder If both are OK the timeout may need to be increased Press the button to reset the alarm and resume dispensing pH Calibration Error When using the pH Calibration Wizard and the entered test result was different from the measured pH level by 1 0 or more The pH probe may need to be cleaned or replaced ORP Probe Error If the CSM indicates that there is a problem with the ORP probe ORP Low Check Chlor Ifan ORP level of 350mV or less is detected Check the chlorinator for proper operation m Troubleshooting and Diagnostic Information The Aqua Plus provides 2 different tools to aid in troubleshooting any problems that may occur in your pool and or spa system The Service mode will allow you to disable automatic operation and manually control most of the equipment the heater and general purpose Valve3 output are the exceptions The Diagnostic Menu will provide some detailed information regarding system operation While both of the features are primarily intended for the use of the professional service technician their function is fully explained below Ifyou believe your system is not operating properly or have questions regarding the opera tion call the Hayward Technical Service Departm
44. ime and get water flowing when the pool spa suction return valves are in any position other than pool only or for the first 3 minutes after solar turns on allows air in the solar panels to be purged Interlock is not available for solar low speed filter pump super chlorinate or dimmer Aux1 External Input Interlock When Aux External Input Interlock is enabled the Aux output will be forced off when the external input is active This will have precedence over freeze protection Aux External Input Interlock is not available for solar low speed filter pump dimmer group super chlorinate or pH dispense functions Aux1 Freeze Protection This function protects the pool plumbing and equipment against freeze damage If Freeze Protection is enabled and the AIR temperature sensor falls below the selected freeze protection temperature the Aqua Plus will turn on the aux relay to circulate the water IMPORTANT this only enables operation of the AUX output during freeze see the Filter Pump Config menu to enable freeze protection for the main circulation system Freeze Protection is not available for low speed filter pump dimmer group super chlorinate or pH dispense functions Aux1 Pump Speed This is the speed of the filter pump when the Aux output is on The default selection is Settings Menu This is the speed of the pump that has been selected in the Settings Menu for normal filter operation If an alternate speed is de
45. ipment against freeze damage If Freeze Protection is enabled and the AIR temperature falls sensor falls below the selected freeze temperature threshold the Aqua Plus will turn on the valve to allow circulation of the water IMPORTANT this only enables operation of the valve3 output during freeze see the Filter Pump Config menu to enable freeze protection for the main circulation system Valve3 Pump Speed This is the speed of the pump when the Valve3 output is on The default selection is Settings Menu This is the speed of the pump that has been selected in the Settings Menu for normal filter operation and select from Filter co 99 If an alternate speed is desired when the Valve3 output is on push or Lowest to Filter Highest in 5 increments 21 Pool Spa Config Push to access Pool Spa options to view change _ lt gt Move to previous next configuration menu Pool Spa Setup Set Pool Only default Spa Only and Pool and Spa lt gt Move to next menu item if Pool and Spa is selected Spa CountDn Adjust time setting Manual On Off 0 05 0 10 0 15 default is 4 00 00 30 lt gt Move to next menu item if Pool and Spa is selected Spa Spillover Toggle between Enabled and Disabled default Spa Spillover Enabled lt gt Move to next menu item or previous next configuration menu if Spa Spillover is enabled Filter Operation Toggle between Pool Only
46. iring compartment To reduce the risk of electric shock this terminal must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying the equipment One bonding lug for US models two for Canadian models is provided on the external surface To reduce the risk of electric shock connect the local common bonding grid in the area of the swimming pool spa or hot tub to these terminals with an insulated or bare copper conductor not smaller than 8 AWG US 6 AWG Canada All field installed metal components such as rails ladders drains or other similar hardware within 3 meters of the pool spa or hot tub shall be bonded to the equipment grounding bus with copper conductors not smaller than 8 AWG US 6 AWG Canada SAVE THESE INSTRUCTIONS LIMITED WARRANTY effective 03 01 12 Hayward warrants its Pro Logic OnCommand and E Command pool automation products as well as its Aqua Rite Aqua Rite Pro Aqua Plus and SwimPure chlorination products to be free of defects in materials and workmanship under normal use and service for a period of three 3 years Hayward also warrants its Aqua Trol chlorination products to be free of defects in materials and workmanship under normal use and service for a period of one 1 year These warranties are applicable from the initial date of purchase on private residential swimming pools in the US and Canada I
47. l continue to run the filter pump for 5 minutes after the heater turns off During this period the filter pump LED will flash and also a Heater Cooldown X XX remaining message will scroll on the display When the filter pump is running and the heater is on Pressing the Filter button once will cause the heater to turn off but the filter pump will continue to run for heater cooldown filter LED flashing and message on display Pushing the filter button a second time will override the heater cooldown operation and turn the filter pump off Heater Extend If Enabled the filter extend logic keeps the filter pump running beyond the normal turn off time until the pool or spa is heated up to the desired temperature setting see Settings Menu Heater extend will NOT cause the filter pump to turn on it will only delay the turn off time when the heater is operating Allow Low Speed This menu only appears if the filter is configured for 2 speed operation During default operation high speed mode is used whenever the heater is on If Allow Low Speed is enabled low speed will be allowed even if the heater is on Minimum Speed This menu only appears if the filter is configured for variable speed operation This is the minimum speed the pump will run at when the heater is on The selection is from Filter Lowest to Filter Highest speed 16 Solar Config to view change Solar Disabled if Solar is enabled Solar Extend
48. mperature setting Solar heating must be enabled in the Solar Config menu for proper operation to occur In Floor Cleaner the valve switches the water returning to the pool between the in floor cleaner and the normal return jets which facilitate efficient surface skimming The valve will operate the in floor cleaner for the first half of each clock hour and then switch to the jets skimming for the last half of the hour Super Chlorinate if Chlorinator is enabled this option allows the user to start a Super Chlorinate cycle when the Valve3 button is pressed rather than using the Settings Menu Note that only one button can be assigned to this function Valve3 Interlock If Enabled this feature will override the function timeclock or in floor cleaner selected above and turn the valve off when the filter pump is off first 3 minutes of filter pump operation allows the pump to prime and get water flowing or for the first 3 minutes after solar turns on allows air in the solar panels to be purged Interlock is not available for solar or super chlorinate Valve3 External Input Interlock When Valve3 External Input Interlock is enabled the Valve3 output will be forced off when the external input is active This will have precedence over freeze protection Valve3 External Input Interlock is not available for solar and super chlorinate Valve3 Freeze Protection This function protects the pool and plumbed equ
49. n other cases the and may toggle between 2 options example turning superchlorination ON or OFF 4 D After you have adjusted the item to the desired value simply move on to the next menu item to lock in your new setting The Aqua Plus memory will maintain the setting even if power is removed for an extended period System Maintenance To maintain maximum performance it is recommended that you open and visually inspect the cell every 3 months or after cleaning your filter The Aqua Plus will remind you to do this by displaying the message Inspect Clean Cell after approximately 500 hours of operation The Aqua Plus electrolytic cell has a self cleaning feature incorporated into the electronic control s logic In most cases this self cleaning action will keep the cell working at optimum efficiency In areas where water is hard high mineral content or in pools where the water chemistry has been allowed to get out of balance the cell may require periodic cleaning Servicing and Cleaning the Turbo Cell Turn off power to the Aqua Plus before removing the electrolytic cell Once removed look inside the cell and inspect for scale formation light colored crusty or flaky deposits on the plates and for any debris which has passed through the filter and caught on the plates Ifno deposits are visible reinstall If deposits are seen use a high pressure garden hose and try to flush the scale off If this is n
50. n the filter pump on to the last speed 1 2 3 or 4 that was used A temporary display is generated indicating the current speed selection Filter On Spd 1 Pushing the or button changes the speed selection If the pump has been off for more than 30 seconds it will run at the highest speed for 3 minutes regardless of selection This high speed operation helps allow the pump to prime and establish normal water flow Freeze Protection This function protects the pool plumbing and equipment against freeze damage If Freeze Protection is enabled and the AIR temperature sensor falls below the preset freeze protection temperature see Filter Configuration the Aqua Plus will turn on the filter pump to circulate the water External Input Interlock If enabled this function will force the filter pump off when the external input is active External Input Interlock will have precedence over Freeze Protection for Filter output 3 Low Volts If the chlorinator cell voltage is too low No Cell Power If no chlorinator cell power is detected on the printed circuit board Check Flow Switch If the flow switch input is invalid Cell Power Error Ifa chlorinator cell power error is detected on the printed circuit board Cell Missing If the chlorinator is enabled but no cell is detected Filter VSP Comm Error If variable speed is selected for the Filter and the Hayward VSP interface is not responding Filter VSP Drive Comm E
51. nd ORP is in Auto Sensing see AQL CHEM manual When you have an unusually high bather load a large amount of rain a cloudy water condition or any other condition that requires a large amount of chlorine to be introduced to the pool activate the Aqua Plus Super Chlorinate function The Aqua Plus will turn on the filter pump set the pool spa valves to the correct position and set the chlorine generator to maximum output The superchlorinate function will continue for the programmed number of hours see Timers Super Chlorinate Hours below overriding the normal filter pump timeclock settings At the end of the super chlorinate period the pool will return to normal operation If you manually turn off the filter pump using the FILTER button on any display keypad the super chlorinate function terminates When you turn the filter pump back on super chlorinate will resume for the balance of the programmed number of hours Adjust the desired chlorinator output for spa 0 1 2 3 9 10 15 20 95 100 lt gt Move to previous next menu item This setting will appear only if the system has been setup for chlorinator and spa only or pool and spa Ifan AQL CHEM is being used super chlorinate will not be available if chemical sensing is enabled and ORP is in Auto Sensing see AQL CHEM manual It will determine the chlorinator output when the system is operating in spa only mode The actual amount of chlorine introduced into th
52. nstallations of product for use on commercial pools in the US and Canada is covered for a period of one 1 year for defects in materials and workmanship Hayward warrants all accessories and replacement parts for the above identified pool automation and chlorination products for a period of one 1 year Accessories also include remotes actuators base stations temperature sensors flow switches and chemistry probes Each of these warranties is not transferable and applies only to the original owner Hayward shall not be responsible for cartage removal repair or installation labor or any other such costs incurred in obtaining warranty replacements or repair Proof of purchase is required for warranty service If written proof of purchase is not provided the manufacturing date code will be the sole determinant of the date of installation of the product To obtain warranty service or repair please contact the place of purchase or the nearest Hayward authorized warranty service center For more information on authorized service centers please contact the Hayward Technical Service Support Center 61 Whitecap Road North Kingstown RI 02852 or visit the Hayward web site at www hayward com WARRANTY EXCLUSIONS 1 Material supplied or workmanship performed by others in process of installation 2 Damage resulting from improper installation including installation on pools larger than the product rating 3 Problems resulting from failure to ins
53. ods of freezing temperatures be sure to drain all water from the pump filter and supply and return lines before any freezing conditions occur The electronic control is capable of withstanding any winter weather and should not be removed If you are in an area that only experiences occasional freezing conditions your Aqua Plus system may be set up to circulate the pool water whenever the air sensor drops to the selected freeze temperature threshold Make sure the air sensor is recording the correct temperature and is NOT located in the direct sunlight to ensure proper freeze protection operation Spring Start up When first starting the pool in the spring time it is highly recommended that you temporarily set the pool and spa chlorinator settings Pool Sanitizer amp Spa Sanitizer in the Settings Menu to 0 off and then manually shock the pool with any chlorine based shock product and balance the pool water chemistry per the levels indicated in the Chlorinator Operation section page 26 Make sure to check the salt and stabilizer levels and bring them up to the recommended levels Your local Authorized Aqua Dealer or pool store can recommend the best chemical treat ment for your pool After the water is clear and balanced then go back and adjust the pool and spa chlorinator settings to the appropriate levels Test the pool chlorine level weekly and adjust the chlorinator settings up or down accordingly It is usually a good idea to also inspe
54. ol pH temperature calcium hardness and total alkalinity Use the chart above to determine Ti Ci and Ai from your measurements Insert values of pH Ti Ci and Ai into the above equation If Si equals 2 or more scaling and staining may occur If Si equals 2 or less corrosion or irritation may occur 2 0 2 CORROSIVE lt gt _ SCALING OK 26 Note Separate chlorinator output levels for the pool and spa must be set If the valves are in the pool only or spa spillover positions then the chlorinator will operate according the pool setting If the valves are in the spa only position then the chlorinator will operate according to the spa setting The actual amount of chlorine introduced into the pool spa is determined by this output setting the amount of time the filter pump is running the water temperature and the amount of salt in the water Also see Start Stop Superchlorination Start Stop Superchlorination Press the MENU button repeatedly until Settings Menu is displayed 2 Press the gt button repeatedly until Super Chlorinate is displayed 3 The display will show whether superchlorination is on or off 4 Press or to toggle between on and off Note Once started superchlorination will run for the programmed number of hours Timers Menu Super Chlorinate Hours or until you manually turn it off Superchlorination may be temporarily interrupte
55. on enabled External Input Interlock When enabled the filter pump will be forced off when the external input is active Note that freeze protection will have precedence over this feature Push to access heater options lt gt Move to previous next configuration menu Toggle between Enabled and Disabled default Heater 1 lt gt Move to next menu item or previous next configuration menu Toggle between Enabled and Disabled default Heater 1 Cooldown lt gt Move to next menu item Toggle between Enabled and Disabled default Heater 1 Extend lt gt Move to previous next configuration menu Toggle between Enabled and Disabled default lt gt Move to next menu item or previous next configuration menu Select the desired minimum filter pump speed for Heater 1 Filter Lowest to Highest lt gt Move to next menu item or previous next configuration menu Heater1 If the heater is Enabled the heater relay will turn on when the water temperature is less than the desired temperature setting and the filter pump is running The desired temperature is in the Settings Menu If applicable the homeowner will be prompted to enter separate pool and spa settings Depending on the position of the pool spa suction valves the proper temperature setting will be used Heater Cooldown This feature ensures that the heater cools down before water circulation is stopped When enabled the Aqua Plus wil
56. on Timers Menu Aux Timeclock or in Troubleshooting Diag nostic Information Enter Exit Service or Service Timed Mode 1 Goto Aqua Plus main unit normally mounted near the pool equipment 2 Pressing the Service button rotates through normal operation red LED off service mode red LED on continuously and service timed mode red LED flashing Note This operation can only be performed at the main Aqua Plus unit Both Service and Service Timed disable all automatic programmed operations and allow manual operation from the main unit only The buttons on the remote display keypads will still be able to turn equipment off in case of an emergency but will not turn any equipment on If the system is in Serviced Timed it will automatically switch back to normal operation at the end of the 3 hour time period 25 Teach Wireless Push to start process to start lt gt Move to previous next menu item Press and hold Press any button on wireless remote wireless button lt gt Move to previous next menu item Teeth Wireless lt gt Move to previous next menu item Successful Teach Wireless M t ious next it NOT Sucasas lt gt Move to previous next menu item Teach Wireless Base NOT Found lt gt Move to previous next menu item This menu will only appear if a wireless base station is connected to the Aqua Plus Perform this procedure each time a wireless remote control is added to the Aqua Plus system During thi
57. on the filter pump to circulate the water If Pool and Spa is selected in the Pool Spa sub menu see page 18 the valves will also alternate between the pool and spa every 30 minutes and the filter pump will turn off while the valves are turning The chlorinator will not operate if freeze protection is the only reason the pump is running Freeze Protection Speed This menu only appears if freeze protection is enabled and the pump is configured for 2 speed or variable speed pump operation If the pump turns on due to freeze protection only the pump will run at this speed 2 Speed pumps Select high default or low speed operation Variable Speed pumps Select the desired speed from Filter Lowest to Filter Highest speed 15 Countdown Timer the aux relay will turn on when the AUX button is pressed and then will turn off automatically after a programmed time see Timers Menu Operation Manual The AUX button can also be used to turn the output off Low Speed of a 2 speed Filter Pump the Aqua Plus will operate the aux relay whenever the low speed operation of the filter pump is required It is very important that the 2 speed filter pump option be selected under the Filter Config Menu for proper operation Timeclock the aux relay will turn on and turn off at the times set for the aux timeclock in the Timers Menu The AUX button can also be used to turn the output on and off Solar the aux relay operates a
58. optional chlorinator function NOTE If the pool does not have new water add metal remover and non copper based algaecide to the pool per manufacturer s instructions This ensures a quick troublefree transfer to the Aqua Plus system Salt Salt Level Use the chart on the following page to determine how much salt in pounds or Kgs should be added to reach the recommended levels Use the equations below measurements are in feet gallons and meters liters if pool size is unknown Gallons Liters pool size in feet pool size in meters Length x Width x Average Depth x 7 5 Length x Width x Average Depth x 1000 Diameter x Diameter x Diameter x Diameter x Average Depth x 5 9 Average Depth x 785 Length x Width x Length x Width x Average Depth x 6 7 Average Depth x 893 Rectangular The operating salt level is between 2700 3400 PPM parts per million with 3200 PPM being optimal Before adding any salt test the salt level This is especially important for retrofit installation to older pools where chlorine added to the pool over time has ended up as salt If the level is low determine the number of gallons in the pool and add salt according to the chart below A low salt level will reduce the efficiency of the sanitization and result in low chlorine production A high salt level can cause the Aqua Plus to stop chlorinating The salt in your pool spa is constantly recycled and the loss of salt throughout the swimming season should b
59. orination spa operation manual operation heater cooldown freeze protection heater extend and solar extend For variable speed pumps when there is more than one reason for the pump to run the speed priority in order from highest to lowest is priming first 3 minutes after filter has been turned on freeze protection group heater minimum aux valve override spa mode speed 1 speed2 speed3 speed4 Note that the reason for the current speed is shown in the Default Menu Filter T2 all Adjust time setting 8 30A to 4 00P _ lt gt Move between start and stop times amp to previous next menu item or Filter T2 wkend Adjust time setting 8 30A to 4 00P__ lt gt Move between start and stop times amp to previous next menu item Filter T2 wkday Adjust time setting 8 30A to 4 00P__ lt gt Move between start and stop times amp to previous next menu item For one speed pumps this is the second filter timeclock For two speed pumps this timeclock will set the normal time period for filter pump low speed operation the word Filter T2 in the display will be replaced with Filter L1 Ifthe filter pump was off prior to the start of this time period the filter pump will first turn on at high speed for 3 minutes to prime and establish water flow Afterwards it will drop down to low speed for the remainder of the programmed low speed time period While this time clock will override the high speed timeclock see above
60. ot successful use a plastic or wood tool do not use metal as this will scratch the coating offthe plates and scrape deposits off of plates Note that a buildup on the cell indicates that there is an unusually high calcium level in the pool old pool water is usually the cause If this is not corrected you may to have to periodically clean the cell The simplest way to avoid this is to bring the pool chemistry to the recommended levels as specified Mild Acid Washing Use only in severe cases where flushing and scraping will not remove the majority of deposits To acid wash turn off power to Aqua Plus Remove cell from piping Ina clean plastic container mix a 2 1 solution of water to muriatic acid one gallon of water to two quarts of muriatic acid ALWAYS ADD ACID TO WATER NEVER ADD WATER TO ACID Be sure to wear rubber gloves and appropriate eye protection The level of the solution in the container should just reach the top of the cell so that the wire harness compartment is NOT submerged It may be helpful to coil the wiring before immersing the cell The cell should soak for a few minutes and then rinse with a high pressure garden hose If any deposits are still visible repeat soaking and rinsing Replace cell and inspect again periodically Winterizing The Aqua Plus electrolytic cell and flow detection switch will be damaged by freezing water just as your pool plumbing would In areas of the country which experience severe or extended peri
61. particular keypad display does not support the option and it will default to Beeper Enabled Chlorinator Operation Water Chemistry General Water Chemistry Salt is required only if you are using the chlorinator features on the Aqua Plus Control If you are NOT using the chlorinator it is recommended that you follow all of the other chemistry recommendations besides salt Refer to the description of the Aqua Plus configuration menu for information on enabling disabling the chlorinator see page 13 Water Chemistry The table below summarizes the levels that are recommended by the Association of Pool and Spa Professionals APSP The only special requirements for the Aqua Plus are the salt level and stabilizer CHEMICAL IDEAL LEVELS 2700 to 3400 ppm 1 0 to 3 0 ppm eel eas 60 to 80 ppm 80 ppm best Total Alkalinity 80 to 120 ppm Calcium Hardness 200 to 400 ppm Metals 0 ppm Saturation 0 2 to 0 2 0 0 best Index Saturation index The saturation index Si relates to the calcium and alkalinity in the water and is an indicator of the pool water balance Your water is properly balanced if the Si is 0 0 2 Ifthe Si is below 0 2 the water is corrosive and plaster pool walls will be dissolved into the water Ifthe Siis above 0 2 scaling and staining will occur Use the chart below to determine the saturation index Si pH Ti Ci Ai 12 1 Calcuim 7 Total Alkalinity Al How to use Measure po
62. rature pool spa sanitizer setting and salt level Under certain circumstances additional displays may be added to the default menu to inform you about system operation Refer to the Programming Menu Flowchart on page 6 to view all possible displays The Aqua Plus will automatically scroll through all of the available default menu displays or you can press lt or gt to manually scroll Saturday 5 7 gt Heater Option Valve O Check System A co y Manual System Operation While the main objective of the Aqua Plus is to automate the operation of your pool spa system there may be certain times when you want to override the automatic operation and control the equipment manually To operate the pool equipment manually while keeping the automation active perform the following procedures Note that if you turn a relay on manually it will remain on until either you turn it off manually or the next time the programmed automatic operation would normally turn that relay off Example the filter pump is programmed to run from 9 00A to 5 00P daily If you turn the filter pump on manually at 8 00PM it will run continuously until the next day at 5 00PM at which time it will turn off and follow the normal program from then on Manually turning offa relay works ina similar fashion Display Pool Spa Button Heater Pool Spa Spillover Indicator Filter Pump Valve 3 On Off Indicator gt bane
63. rror If variable speed is selected for the Filter and the Hayward VSP drive controller is not responding Filter VSP Err x If variable speed is selected for the Filter and the Hayward VSP is indicating and error x is the same decimal error displayed by the VSP itself Aux VSP Comm Error If variable speed is selected for the Aux relay type and the Hayward VSP interface is not responding Aux1 VSP Drive Comm Error If variable speed is selected for the Aux relay type and the Hayward VSP drive controller is not responding Aux VSP Err x If variable speed is selected for the Aux relay type and the Hayward VSP is indicating and error x is the same decimal error displayed by the VSP itself For Pool Filter and Aux using Gen2 EcoStar Variable Speed Pumps only Main Voltage is too low Main Voltage is too high Remote Stop was pressed Press to restart Prime Failed Press to restart Failed to start Press to restart Pump has stalled Press to restart SVRS tripped Press to restart Drive failure see Pump Display CSM Comm Error If Chemistry Sensing is enabled and the Chemistry Sense Module CSM is notresponding pH Probe Error If the CSM indicates that there is a problem with the pH probe pH Low Check Feeder If a pH level of 6 9 or less is detected check the feeder for proper operation pH High Check Feeder Ifa pH level of 8 1 or higher is detected c
64. rt and stop times amp to previous next menu item or Lights wkend Adjust time setting 8 00P to 11 00P_ lt gt Move between start and stop times amp to previous next menu item Lights wkday Adjust time setting 8 00P to 11 00P_ lt gt Move between start and stop times amp to previous next menu item This menu will appear only if the Lights are configured for timeclock The lights will turn on and off at the designated times The only override on this function is manual on off control by the Lights button Lights CountDn Adjust time setting Manual On Off 0 05 0 10 0 015 0 20 lt gt Move to previous next menu item This menu will appear only if the Lights are configured for countdown timer This setting is the time after you manually turn on the lights until the Aqua Plus automatically turns off the lights You can also manually turn off the lights at an earlier time by pressing the LIGHTS button Ifthe Lights relay is on during the programmed off time it may be because of freeze protection or Aux and Aux configurations are identical q Aux 1 all Adjust time setting 8 30A to 4 00P__ lt gt Move between start and stop times amp to previous next menu item or Aux1 wkend Adjust time setting 8 30A to 4 00P__ lt gt Move between start and stop times amp to previous next menu item Aux1 wkday Adjust time setting 8 30A to 4 00P__ lt gt Move between start and stop times amp to previo
65. s NOT available Spa Solar Adjust the desired spa temperature Off 65 F 66 F 103 F 104 F Off 1021F lt gt Move to previous next menu item The spa solar setting will only appear if the system has been setup for spa only or pool and spa operation and the solar control is enabled The solar system will turn on whenever the pool spa valves are in the spa only position and the filter pump is running and the spa water temperature is less than the desired temperature setting and solar heat is available Adjust the desired pool temperature Off 65 F 66 F 103 F 104 F Off lt gt Move to previous next menu item Pool Solar 88 F The pool solar setting will only appear if the system has been setup for pool only or pool and spa operation and the solar control is enabled The solar system will turn on whenever the pool spa valves are in the pool only or spa spillover position and the filter pump is running and the pool water temperature is less than the desired temperature setting and solar heat is available 7 OF SALT NEEDED FOR 3200 PPM POUNDS and Ko o o o o t o So oS ce o o o oS oO se So So o brg ae o o N mM o o o xe c ee N 2 3 8 o sun So ne No oN ae oe N ON t s a 5 g N E5 os no cC o oO 58 Os oO m o o bo o o N So So oS o Current sal
66. s designed to handle the purification needs of most residential swimming pools up to 40 000 gallons 150 000 liters or the needs of most commercial pools up to 25 000 gallons 95 000 liters Check local codes for other restrictions The actual amount of chlorination required to properly sanitize a pool varies due to bather load rainfall temperature and the pool s cleanliness For pools larger than 40 000 gallons the Aqua Plus can control one or more Hayward Aqua Rite chlorinators to supplement chlorine production NOTE Before installing this product as part of a saline water purification system in a pool or spa using natural stone for coping or for immediately adjacent patios decking a qualified stone installation specialist should be consulted regarding the appropriate type installation sealant if any and maintenance of stone used around a saline pool with electronic chlorine generator in your particular location and circumstances NOTE The use of dry acid sodium bisulfate to adjust pool pH is discouraged especially in arid regions where pool water is subject to excessive evaporation and is not commonly diluted with fresh water Dry acid can cause a buildup of by products that can damage your chlorinator cell Default Display Turn power on at the main panel and turn the Aqua Plus control power circuit breaker on The keypad will show the default display The default display alternates between the day time air and pool or spa tempe
67. s proce dure the wireless remote learns and remembers the ID code for the wireless base station connected to this particular Aqua Plus unit and will reject messages with any other ID codes If Base NOT found is displayed then the Aqua Plus can not communicate with the transmitter receiver base station attached to the main unit If NOT Successful is displayed then the base station did not receive a signal from the remote control This may be due to the distance between the Base Receiver and the remote device being too great or may be due to interference caused by other RF equipment operating in the neighborhood Try changing the channel and then repeat the Teach Wireless command Wireless Change the desired wireless channel 1 5 Channel 1 lt gt f channel is changed move to confirmation menu If channel is not cl anged move to previous next menu item Confirm Change Push to confirm the channel change to proceed lt gt Move to previous next menu item Reteach all lt gt Move to previous Teach Wireless menu This setting changes the channel to be used by the wireless base station and remote s If the channel is changed and confirmed all of the wireless remotes will have to be retaught This menu will only appear if a wireless base station is connected to the Aqua Plus Timers Menu The Timers Menu allows you to set all timeclock and countdown timers which control the automatic operation of your pool
68. sired when the Aux 1 output is on push or and select from Lowest to Highest in 5 increments 20 If VSP is selected the Lights relay is used to supply power to a Hayward Variable Speed Pump VSP The relay will be on when the Lights output is on and off when the output is off On off and speed are controlled by commands sent to the VSP Lights Interlock If enabled this feature will override the function Manual On Off Countdown Timer Timeclock selected above and turn the lights relay off when filter pump is off first 3 minutes of filter pump operation allows the pump to prime and get water flowing when the pool spa suction return valves are in any position other than pool only or for the first 3 minutes after solar turns on allows air in the solar panels to be purged Interlock is not available for solar low speed filter pump super chlorinate or dimmer Lights External Input Interlock When Lights External Input Interlock is enabled the lights output will be forced off when the external input is active This will have precedence over freeze protection Lights External Input Interlock is not available for solar low speed filter pump dimmer super chlorinate or pH dispense functions Lights Freeze Protection This function helps protect equipment that is wired to the lights relay against freeze damage If Freeze Protection is enabled and the AIR temperature sensor falls below the sel
69. solar booster pump which will turn on when the filter pump is running and solar heat is available and the water is less than the desired temperature setting It is important to note that Solar Control must be enabled in the Solar Config menu for proper operation to occur Super Chlorinate if Chlorinator is enabled this option allows the user to start a Super Chlorinate cycle when the Aux button is pressed rather than using the Settings Menu Note that only one button can be assigned to this function Aux1 Relay This feature allows the user to select either Standard default Dimmer or VSP type relay for the Aux output The optional AQL DIM dimmer kit must be installed if Dimmer is desired When Dimmer is selected and the Aux output is manually turned on the and buttons adjust the level from 20 to 100 default The level is saved for the next time the aux output is turned from off to on If VSP is selected the Aux relay is used to supply power to a Hayward Variable Speed Pump VSP The relay will be on when the Aux output is on and off when the output is off On off and speed are controlled by commands sent to the VSP Aux1 Interlock If Enabled this feature will override the function Manual On Off Countdown Timer Timeclock selected above and turn the aux off when filter pump is off first 3 minutes of filter pump operation allows the pump to pr
70. spa system Each timeclock has a single on off program per day All of the timeclocks are setup Configuration Menu either as all days or weekends weekdays If weekends weekdays are selected you will need to program on times for both weekdays and weekends and off times for both weekdays and weekends even if you want them to be the same All times are adjusted in 15 minute increments 9 00A 9 15A 9 30A etc If you program the on time equal to the offtime 10 00A to 10 00A the output will NEVER turn on If you want to disable a timeclock you can set the on time equal to the off time and you will notice the times disappear and the display simply shows Off If at a later time you wish to re activate the timeclock simply press either the or buttons to go back to a normal timeclock programming display The Countdown timer is programmed in increments of 5 minutes from Manual On Off 0 minutes to a maximum of 21 00 21 hours When Manual On Off is displayed the countdown timer is disabled and the output will be manually controlled When a countdown timer is equal or greater than 0 05 pressing the appropriate output button will turn the output on and start the timer Pressing the button again will turn the output off or when the programmed time has elapsed the output will automatically turn off 10 q Filter T1 all 4 Adjust time setting 8 30A to 4 00P _ lt gt Mov
71. t 1013 1067 460 484 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 91 114 136 159 182 205 227 250 273 295 318 341 363 385 408 430 453 800 854 90 960 364 388 412 436 640 693 747 291 315 339 480 533 587 218 242 267 427 194 320 373 145 170 30 000 37 500 45000 52 500 60 000 67 500 75 000 82 500 90 000 97 500 105 000 112 500 120 000 127 500 135 000 142 500 150 000 nS O N A o om Bm AIO aS t lt A o QIN o ne D o gt t T o 720 760 800 328 346 364 600 640 680 273 291 310 560 255 520 236 80 218 400 440 182 200 6 164 32 145 240 280 109 127 200 91 160 1000 1200 1800 malna oO DO BION ee ma e 3 1 147 67 13 6 600 263 570 259 507 231 360 390 420 450 480 510 540 164 177 191 205 218 232 246 330 150 270 300 123 136 213 240 97 109 24 109 180 210 82 95 187 150 68 120 55 533 243 293 20 47 373 400 427 453 480 145 158 170 182 195 207 219 303 138 133 257 117 267 121 85 16 73 140 163 64 74 13 61 117 48 107 9 397 420 443 467 180 190 201
72. t 31 Lights Aux1 and Aux2 Outputs Standard Relay Manual operation of all 3 relays is identical Assuming that the relay is currently off simply press the appropriate button to turn on the relay Ifthe relay does not turn on it probably is due to the interlock feature which was set up in the Configuration Menu being activated that requires the filter pump to be running and the valves to be in the pool only position This protects pumps and other equipment from possible damage Ifthe controlled output is on pressing the appropriate button again will turn off the relay Manual turn off is disabled if the Freeze Protection feature is enabled and the air temperature is less than the selected freeze temperature thresh old Dimmer Relay If Lights or an Aux output is configured as a dimmer pressing the corresponding button will generate a temporary display which shows the dimmer output level Off On 100 Pushing the or button changes the level in increments of 20 When the desired output level is displayed press the correspond ing button again to turn off the display and return to normal operation When the Lights or Aux output comes on again either manually or automatically the dimmer output level will be the same as the last time that it was set VSP Relay This selection is used to configure a Lights Aux output to supply power and control a Hayward Variable Speed pump VSP External Input Interlock If
73. tall operate or maintain the product s in accordance with the recommendations contained in the owners manual s 4 Problems resulting from failure to maintain pool water chemistry in accordance with the recommendations in the owners manual s 5 Problems resulting from tampering accident abuse negligence unauthorized repairs or alternations fire flood lightning freezing external water degradation of natural stone used in or immediately adjacent to a pool or spa war or acts of God 6 Use of anon genuine Hayward replacement salt chlorination cell on any Hayward automation or chlorination product will void the warranty for that product The express limited warranty above constitutes the entire warranty of Hayward Pool Products with respect to its products and is in lieu ofall other warranties expressed or implied including warranties of merchantability or fitness for a particular purpose In no event shall Hayward Pool products be responsible for any consequential special or incidental damages of any nature Some states do not allow a limitation on how long an implied warranty lasts or the exclusion of incidental or consequential damages so the above limitation may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state 36 Main Software No function Ta b le of Conte nts Revision 4 00 lt gt Move to previous next menu item Display Software
74. te of the external input device when active 17 Lights Config to view change Lights Name Pool Light Lights Function Manual On Off Lights Relay Standard Lights Interlock Disable so SS 23 2 y 535 aS 2 S o a2 9 O SR xO es SS Qg 3 aS Push to access Lights options lt gt Mowe to previous next configuration menu Rotates between all available names lt gt Mowe to next menu item or previous next configuration menu Rotates between Manual On Off default Countdown Timer Low Speed Filter Timeclock Solar and Super Chlorinate lt gt Move to next menu item Toggle between Standard default Dimmer and VSP lt gt Mowe to next menu item or previous next configuration menu Toggle between Enabled and Disabled default Lights Interlock lt gt Move to next menu item for all functions except solar dimmer relay super chlorinate PH dispense low speed and group Lights Ext Input Disabled Toggle between Enabled and Disabled default lt gt Move to previous next configuration menu for all functions except dimmer relay super chlorinate H dispense low speed and group Lights Freeze Disable gt T g 3 me 5 o o Q 5 3 D gt D Q gt D oi S OD z 8 B z n a ish a Q Lights Pump Spd Settings Menu Toggle between Enabled and Disabled default Lights Freeze lt gt Mowe to previous
75. timeclock in the Timers Menu see Timers Menu in Operation Manual The LIGHTS button can also be used to turn the output on and off Solar the lights relay can operate a solar booster pump which will turn on when the filter pump is running and solar heat is available and the water is less than the desired temperature setting It is important to note that Solar Control must be enabled in the Solar Config menu for proper operation to occur Super Chlorinate if Chlorinator is enabled this option allows the user to start a Super Chlorinate cycle when the Lights button is pressed rather than using the Settings Menu Note that only one button can be assigned to this function Lights Relay This feature allows the user to select either Standard default Dimmer or VSP type relay for the Lights output The optional AQL DIM dimmer kit must be installed if Dimmer is desired When Dimmer is selected and the Lights output is manually turned on the and buttons adjust the level from 20 to 100 default The level is saved for the next time the lights are turned from off to on 18
76. to previous next menuitem jj ERATE ENDL Tete UN HEU Unseen danny EEEE thane cob EE aeaa eaae 6B Spa Soft i Ho TuneRoNT Quick How To Operate the Spa Mariel isicssscisseioriaiorinapeirapuiariardsdvsardoanns 24 Remote A r1 00_ lt gt Move to previous next menu item i Guide Operate the Spa Automatically cccsseeeseseeeeeteeees 24 Available displays depend on configuration f you call the Hayward Technical Service Dept for Set the Heater Temperature cee eens 24 assistance they may ask for the software revisions of both the main unit and each of the display Set the Chlorinator Output siccaisastsahicenricnciscencinniencad 24 keypads or other devices that are attached to the system Note that it is possible that different as display keypads have different software revision levels For this reason it is advisable to check this Start Stop Superchlorination ssesseerereseceseessseensneen 25 diagnostic menu item on every display Program TMS CIOCK ss pseraaceradnerasuinecuimascensassassiunidientdinedinnia 25 Program a Countdown MINICK lt 2 inciocier beans 25 NST XIE Service M d Soca separ era tin re nme 25 Chlorinator Operation Saturation INGOX eccceccceeeeecceceeceeeeeeeceeeeeeeeseeteeeseeeesaeeaes 26 Water Chemistry Salt Level eerren e rere ee 27 Type ot SAN aior e EE E OEE 27 How toAdd or Remove Sall c tc icitctee tice etl iea 27 System Maintenance Servicing and Cleaning the
77. us next menu item or This menu will appear only if the Aux1 is configured for timeclock The Aux output will turn on and off at the designated times If the Aux relay is off during the programmed on time note that some pool equipment example pressure side pool cleaner can only be operated when the filter pump is running and the pool spa valves are in the pool only position the Aqua Plus will keep the relay off until these other conditions are suitable for operation If the Aux relay is on during the programmed off time it may be because of freeze protection Also manual operation overrides the timeclock Aux1 CountDn Adjust time setting Manual On Off 0 05 0 10 0 15 0 20 lt gt Move to previous next menu item This menu will appear only if the Aux1 is configured for countdown timer This setting is the time after you manually turn on the Aux relay until the Aqua Plus automatically turns off the relay You can also manually turn off the relay at an earlier time by pressing the AUX1 button 12 Valve3 all Adjust time setting 8 30A to 4 00P__ lt gt Move between start and stop times amp to previous next menu item or Valve3 wkend Adjust time setting 8 30A to 4 00P__ lt gt Move between start and stop times amp to previous next menu item Valve3 wkday Adjust time setting 8 30A to 4 00P__ lt gt Move between start and stop times amp to previous next menu item This menu will appear only if Valve3 is
78. valves are in the pool only or spa spillover positions then the heater will use the pool setting If the valves are in the spa only position then the heater will operate according to the spa setting Chlorinator Output Press the MENU button repeatedly until Settings Menu is displayed Press the gt button repeatedly until the Spa Chlorinator or Pool Chlorinator is displayed Press the or buttons repeatedly to adjust the setting If you adjust the setting to 0 the chlorinator will be offall the time NOTE After the ideal setting has been found you may need to raise the setting when the pool water temperature increases significantly when there is higher than normal bather load or when your chlorinator cell ages You may need to lower the setting when the pool water temperature decreases significantly or there are long periods of inactivity 24 Maintenance Menu only displays if Sensing System is enabled The Maintenance Menu will be displayed only if the optional AQL CHEM is used and the Sensing System is enabled in the Chemistry Config Wizard This menu is used to perform functions relating to the AQL CHEM ORP and pH sensing kit Push to access pH Calibration Wizard Wizard to enter_ lt gt Move to previous next menu item Use this Wizard to calibrate the AQL CHEM s pH probe This requires a manual pH test of the pool water using a dependable red phenol test kit Clean Probe Wizar

HAYWARD Operation Manual for models PL-PLUS PL-PLUS-20

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