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ITT Cannon 1.6/5.6 RF Coaxial Connectors

1. Al 504 17 01 672 11 13 438 3 18 125 Tin center conductor DO NOT OVER TIN Slide rear body over cable dielectric and under the braid until the braid is flush against the rear of the hexagonal nut NOTE When using cables with inflexible jackets two 3 17 125 slits in the outer jacket are permissible Slide on rear insulator so that the counterbore rests against the cable dielectric Place a small solder preform made from 0 26 0 31 010 012 dia 28 swg multi core solder in rear of contact Assemble contact on center conductor heat to make solder connection ensuring shoulder of contact is flush against rear insulator N B Do not allow solder to protrude outside spill hole Slide ferrule against body and crimp using ITT Cannon Crimp Tool and suitable die set see table below Slide on front insulator if not already assembled in body Screw on front body and tighten to 0 63 0 70 Nm 90 100 in ozs On SMS slip tubing over the ferrule and heat until the shrinkable tubing fits smoothly around the cable Only common cable retention features are shown in detail Various body configurations can apply Cable Type Cable Code Die Size RG142 U 9052 5 41 213 RG196 U 3196 2 67 105 RG316 U 0000 9416 3 25 128 RD316 9399 3 84 151 Dimensions are shown in mm inch 122 ITT Cannon Dimensions subject to change RF Coaxial Connectors Assembly Instructions Al
2. Do not allow solder to protrude outside spill hole 10 Fit front insulator if not part of body Slide ring forward to trap braid around sleeve 11 Thread on body and tighten clamp nut to 1 02 Nm 9 in 16 ITT Cannon Dimensions are shown in mm inch Dimensions subject to change 136 RF Coaxial Connectors Assembly Instructions BBAI 1221 SMB Right Angle Connectors Clamp Type for Braided Cable CLAMP NUT WASHER 0 RING SLEEVE CAP BODY io a 2 PO 0096 0500060006 NEN 00096060000 50500094 co 4A N co co Slide clamp nut washer and 0 ring over cable Trim cable to dimensions shown being careful not to nick the braid Thumb braid out radially at right angles to cable dielectric Slide sleeve over dielectric and under braid until sleeve is flush with braid N B When using cables with inflexible jackets it is permissible to make two 3 17 125 longitudinal slits in the outer jacket Trim braid flush with flange of sleeve Trim back dielectric to dimension shown Tin center conductor DO NOT OVER TIN Slide 0 ring forward to trap braid around sleeve Thread into rear body and tighten clamp nut to 1 02 Nm 9 in Ibs Center conductor will extend into contact slot Using a small soldering iron solder center conductor onto contact Locate the cap in rear of body and dimple or lightly punch to
3. Straight Panel Jack All Couplings Part Number F50 A51 9001A9A Straight Jack All Couplings Part Number A B F50 A51 9002A9A 20 80 818 25 00 984 F50 A51 9003A9A 21 50 846 28 50 1 122 Right Angle Jack All Couplings Part Number F50 A53 9001A9A 20 00 787 23 20 913 Mounting Plan P amp E Page 108 Maximum Panel Thickness 1 50 059 ITT Cannon Mounting Plan B Page 108 Dimensions are shown in mm inch Dimensions subject to change RF Coaxial Connectors 1 6 5 6 Coaxial Links OTHER SIZES AVAILABLE ON REQUEST 26 20 1031 U Link Screw Coupling Part Number F50 A81 9001A90 15 00 591 U Link with Test Port Part Number F50 A81 9011A90 16 00 15 00 591 26 20 1 031 ITT Cannon Dimensions are shown in mm inch Dimensions subject to change 63 RF Coaxial Connectors Mounting Information Recommended Mounting Hole Dimensions ae Plan A min 4 positions C min 1 position A 5 08 200 1 70 1 85 067 080 1 17 1 35 046 053 5 08 200 1 30 051 1 30 051 C 2 54 100 0 97 038 0 91 036 A D 5 08 200 1 70 067 1 70 067 E 5 60 220 1 60 063 1 30 051 F 5 08 200 1 50 059 1 10 043 G 5 08 200 1 00 039 1 00 039 1 HOLE 4 HOLES B Plan A G 5
4. 04 70 4 67 1607 158 1854 184 i L 185 1 55 085 061 Plan FF Dimensions are shown in mm inch Dimensions subject to change 110 RF Coaxial Connectors Assembly Instructions Al 90 Al 237 Al 773 amp BBAI 1212 SMA amp MCX Right Angle Connectors Crimp Type for Braided Cable RU HEAT SHRINKABLE TUBING CRIMP FERRULE CAP BODY ASSEMBLY Slide ferrule and if supplied heat shrinkable tubing on to cable Trim cable to dimensions shown Assembly Instruction No A B C Al 90 amp Al 237 11 10 437 5 16 203 1 57 062 Al 773 11 68 460 4 55 179 1 78 070 BBAI 1212 8 50 335 3 00 118 2 00 078 Tin center conductor DO NOT OVER TIN Slide body over cable dielectric and under the braid until braid is flush against under side of body Ensure center conductor is located in the forked end of the contact NOTE When using cables with inflexible jackets it is permissible to make two 3 17 125 longitudinal slits in the outer jacket Slide ferrule flush against the body and crimp in position using ITT Cannon s Crimp Tool and suitable die set see table Using a small soldering iron solder center conductor to contact NOTE The center conductor should not protrude beyond the contact or touch the body Solder should not protrude beyond the slotted section of the contact Locate the cap in rear of body and dimple or lightly punch to ensur
5. 1 GHz 0 02 maximum With f 0 1 0 5 GHz 0 04 maximum With f 0 5 1 0 GHz 0 10 maximum MECHANICAL Withdrawal force inner female contact Withdrawal force inner male contact Insertion force between jacks and plugs Withdrawal force between jacks and plugs Materials Finish Plating ENVIRONMENTAL Temperature Rating GENERAL Connector Durability Standards 0 5 N 0 11 Ibs minimum 1 7 N 0 38 Ibs minimum Screw types 12 N 2 7 Ibs maximum Push pull type 20 N 4 5 Ibs maximum Screw types 22 N 4 9 Ibs minimum Push pull type 20 N 4 5 Ibs maximum Bodies and nuts Brass Inner male contact Brass Inner female contact and outer male contact Beryllium copper Insulators PTFE Crimp ferrules Annealed copper alloy Contact surfaces Gold over nickel Female bodies Gold over nickel Male bodies Nickel or silver Nuts and crimp ferrules Nickel 40 to 85 C 500 matings minimum CECC 22240 DIN 47295 IEC 169 13 Guideline value only will depend on cable and connector type ITT Cannon Dimensions are shown in mm inch Dimensions subject to change 59 60 RF Coaxial Connectors 1 6 5 6 Cable Plugs OTHER CABLE TYPES AVAILABLE ON REQUEST Straight Clamp Plug Screw Coupling Part Number Cable Numbers F50 A07 3002A90 2YOCY 0 4 2 5 2YC MS CY 0 4 2 5 1121 F50 A07 3003A90 2YCY 0 7 4 4 RG59B U ST120 ST
6. 128 RG196 U 2 67 105 RG316 U 3 25 128 2 54 4 Bend center conductor to dimension shown depending upon preferred orientation These dimen m sions suit 2 54 100 and 7 62 300 PCB pitches For other pitches of 2 54 100 multiples add 2 54 1400 multiples to the 12 70 500 and 6 35 250 dimensions in the cable stripping instructions Note 1 ITT Cannon Dimensions are shown in mm inch Dimensions subject to change RF Coaxial Connectors Assembly Instructions BBAI 1213 SMB Straight Connectors Clamp Type for Braided Cable CLAMP NUT WASHER 0 RING SLEEVE INSULATOR CONTACT BODY Slide clamp nut washer and O ring over cable 2 Trim cable to dimensions shown being careful not to nick the braid 3 Thumb braid out radially at right angles to cable dielectric 4 Slide sleeve over dielectric and under braid until sleeve is flush with braid NOTE When using cables with inflexible jackets it is permissible to make two 3 17 125 longitudinal slits in the outer jacket 3 00 118 5 Trim braid flush with flange of sleeve pos 6 Trim back dielectric to dimensions shown 078 7 Tin center conductor DO NOT OVER TIN 8 Fit insulator over center conductor 9 Place a solder preform made from 0 26 0 31 010 012 dia 28 swg multi core solder in rear of contact on center conductor Heat to make solder connection ensuring shoulder of contact is flush against rear insulator
7. 507 amp Al 521 SMA Straight Connectors Solderless Type for Semi Rigid Cable FP eS FRONT BODY ASSEMBLY CLAMP BODY FRONT BODY ASSEMBLY CLAMP BODY WITHOUT CONTACT WITH CONTACT A 1 cable to dimensions shown Be careful not to nick center conductor Ensure dielectric is flush DIM Remove burrs from the copper jacket Pointing of the center conductor is essential 90 Assembly Instruction No Part Number A Al 507 055 624 6703890 2 16 0 13 085 005 Al 521 055 607 6702890 1 78 0 13 085 005 Al 521 055 607 6203890 2 16 0 13 085 005 2 Slide front body assembly onto cable Firmly seat the clamp body collet on end of cable Place assembly into tool 050 000 0130000 with cable in holding jaws and cable end in piston die Squeeze tool handles fully and release Alternatively 3 Slide front body assembly onto cable then slide cable into rear end of clamp body until it seats firmly in counterbore NOTE Where the separate contact versions are used the clamp body should be held securely in mM any standard SMA jack to avoid undue pressure on the center contact The center conductor should click into place as it overcomes tension on the tynes 4 Push front body assembly up over the clamp body then holding cable securely in counterbore and using any standard SMA jack as shown complete assembly by simply tightening mating jack with a torque of 0 79 to 1 13 Nm 7 to 10 in Ibs STANDAR
8. OVER TIN 4 Slide body over cable dielectric and under the braid until braid is flush against under side of rear body Ensure center conductor is located in the forked end of the contact NOTE When using cables with inflexible jackets it is permissible to make two 3 00 118 longitudinal slits in the outer jacket 5 Slide ferrule flush against the body and crimp in position using ITT Cannon Crimp Tool and suitable die set see table Using a small soldering iron solder center conduct contact NOTE The center conductor should not protrude beyond the contact or touch the body Solder should not protrude beyond the slotted section of the contact Press insert into place or locate the cap rear of body and dimple or lightly punch to ensure it is locked in position recommended tool flat pin 23 07 0 05 121 002 8 Slide heat shrinkable tubing over ferrule flush against body and heat until tubing shrinks down Only common cable retention features are shown in detail Various body configurations can apply Cable Type Cable Code Die Size RG196 U 3196 2 67 105 RG316 U 3188 3 25 128 RD316 3875 3 84 151 ITT Cannon Dimensions are shown in mm inch Dimensions subject to change 115 116 RF Coaxial Connectors Assembly Instructions Al 227 SMA Straight Connectors Crimp Type for Braided Cable Captive Contact 0 2 7 HEAT SHRINKABLE CRIMP FERRULE TUB
9. being careful not to nick the braid or center conductor Tin center conductor DO NOT OVER TIN then slip ferrule over cable 2 Insert trimmed cable into tubular extension This will slide under the braid The center conductor will extend into the slotted contact FERRULE BODY 3 Slip cable and ferrule up to face of body and crimp in position using ITT Cannon crimp tool and suitable die set see table Solder center conductor to contact Press cap into body using a flat punch or ITT Cannon Tool T2921 Cable Die Size BT2001 4 52 178 2002 5 18 204 2003 6 81 268 3002 4 52 178 RG59B U 6 48 255 RG62 U 6 48 255 86140 6 48 255 RG179B U 3 25 128 RG180 U 4 52 178 RG187A U 3 25 128 RG195A U 4 52 178 RD179 3 84 151 TZC75024 4 52 178 ITT Cannon Dimensions are shown in mm inch Dimensions subject to change Assembly Instructions RF Coaxial Connectors BBAI 1119 SMZ Straight Connectors Crimp Contact for Braided Cable Exp FERRULE E a 2161 BRAID OPENED FOR REAR BODY 2 1 3 al n pz22222 2 0220629 c h 3 SPRING LOADED LOCATION PLUNGER INDENTORS HOLE POSITION OF CRIMP ce CONTACT REAR BODY ASSEMBLY ERO nae PLUG ONLY 1 Check that the center contact is a free fit in the front insulator and tha
10. see table making sure that the center pin is aligned with the hole in the dielectric bushing and the ferrule aligned in the die Close tool handles until ratchet releases Allow tool handles to return to the open position and remove crimped connector assembly Combined Assembly Cable Cap Color Cable Code Die Size Crimp Tool Part Number 735A Red 9019 4 52 178 050 000 0030020 734 Dark Blue 9029 6 48 255 050 000 0030040 M17 29 RG59 U Light Blue 9039 6 48 255 050 000 0030040 1694A Black 9049 7 72 304 050 000 0030010 Dimensions are shown in mm inch Dimensions subject to change 139 RF Coaxial Connectors Tooling Torque Wrenches Jaw Size Torque Nm In ozs Part Number USA Part Number UK 5 54 218 0 42 0 49 60 70 050 000 0854080 T0854 8 A e 551 um 0 64 071 80 100 050 000 2854080 TO854 8 C This is not the entire range of Torque Wrenches 59i E 7 0 64 071 90 100 050 000 2854090 70854 9 C Sis 6 35 250 0 56 0 64 80 90 050 000 1854100 T0854 10 K 7 92 312 0 99 1 06 140 150 050 000 4854120 T0854 M8 E Crimp Tools and Die Sets Description Part Number USA Part Number UK I Crimp Tool without Die Set 050 000 0000000 T1025 This is notthe entire range of Crimp Tools Contact Die Set for Cables RG178 U T96 U 050 0
11. 00 0290000 K29263 2 67 105 sales Department for details of other styles Die Set for Cables RG174 U 316 U 050 000 0290000 K29263 3 25 128 A F Dimension Die Set for Cable RG142 U 050 000 0291000 K29265 5 41 213 3 way die set 2 67 Die Set for Cable RD316 050 000 0292000 T1025 9 3 84 151 1o Die Set for Cables 2001 3002 2075024 T1025 5 4 52 178 d Die Set for Cable 2002 T1025 6 5 18 204 2 way die set 3 25 128 Die Set for Cable 2003 T1025 8 6 81 268 541 213 SMA Tools Description Part Number Universal Assembly Jig T1848 Insulator Insertion Tool Plugs T2508 Insulator Insertion Tool Jacks T2509 Circlip Pliers T0557 1 Center Conductor Pointing Tool for 3 58 141 Semi Rigid Cable T2297 Solderless Connector Compression Tool 050 000 0130000 SMZ Tools Description Part Number Center Contact Crimp Tool for SMZ Connectors T4519 Assembly Jig for Straight SMZ 2887 Assembly Jig for Right Angle SMZ Connectors T2921 Stripping Tool for 2001 2002 amp 2003 Cables T4555 Stripping Tool for 3002 Cable T4809 HDC Combination Extractor Tool 14825 Extractor Tool 65A 14653 QT BNC Assembly Crimp Tools For Cable Number Part Number Beldon 1694A 050 000 0030010 735A AT amp T 050 000 0030020 734 and M17 29 RG59 U 050 000 0030040 ITT Cannon Dimensions are shown in mm inch Dimensions subject to change RF Coaxial Connectors Glossary of Terms What you mean Impedance In every job speciality there a
12. 08 200 5 08 200 0 3 100 039 5 Plan Plan Thread Size A min A max 5 44 214 5 49 216 J 5 67 223 5 80 228 K 6 16 243 6 33 249 L 6 50 256 6 55 258 M 9 32 40 UNS 2A 7 14 281 1 24 285 A N 5 16 32 UNEF 2A 7 94 313 8 04 317 0 9 91 390 9 96 392 9 9 20 362 9 40 370 Q 9 15 360 9 35 368 0 Cannon Dimensions are shown in mm inch Dimensions subject to change RF Coaxial Connectors Mounting Information Recommended Mounting Hole Dimensions 2 54 1007 2 HOLES 1 00 MIN 039 7 62 1 300 2 HOLES 1 00 MIN 039 Plan R Plan 5 Plan Thread Size urs 0 029 0 6 40 UNF 2A 3 56 140 320 126 10 32 UNF 2A 4 95 195 4 50 177 W 1 4 36 UNS 2A 6 73 265 5 92 233 X 5 16 32 UNEF 2A 7 94 313 7 40 291 Y 7 16 28 UNEF 2A 11 91 469 10 41 410 1 1 2 28 UNEF 2A 13 08 515 12 19 480 AA 5 8 24 UNEF 2A 16 26 640 15 24 600 Plan Thread Size 000 oor B 1009 001 BB M9 9 20 362 820 322 CC M5 5 90 232 5 00 197 6 35 250 11 15 11 05 9 55 9 55 pend t 439 435 380 376 4 85 4 78 6 30 6 27 1917 188 248 247 D dant 170 160 E 0 86 0 76 057 063 034 030 Plan DD Plan EE 1 000 MIN 039 100 5 08 200 t Plan U B Plan BB CC 5 08 200 4 06 4 01
13. 1 ITT Cannon Dimensions are shown in mm inch Dimensions subject to change RF Coaxial Connectors Assembly Instructions Al 252 amp Al 278 SMA Straight Connectors Direct Solder Separate Center Contact Type for Semi Rigid Cable 00 PLUG BODY INSULATOR CONTACT JACK BODY INSULATOR CONTACT Cut cable end square Trim the cable outer conductor and dielectric as shown taking care not to nick the center conductor Deburr outer conductor at point of cut Assembly Instruction No Configuration A B A Al 252 Plug 3 18 0 25 125 010 0 38 015 Al 278 Flange Jack 2 54 0 25 100 010 0 38 015 2 Tin center conductor DO NOT OVER TIN 3 Solder contact to center conductor ensuring that dimension shown is maintained Remove any excess solder pA Clean housing area of outer conductor with abrasive paper and clean in a suitable agent 5 Place connector assembly in Assembly Jig T1848 or other suitable clamping arrangement with contact in locator tool as shown Tighten screw to secure cable between inserts then tighten locator to seat cable firmly Place solder ring around cable adjacent to connector body and heat the connector body using an appropriate heat source solder tongs with variable control Apply sufficient heat for solder to flow but using minimum heat cycle Assy Insts CONNECTOR 6 Using dielectric insertion Tool T2508 for plugs or T2509 for jacks press
14. 214 Straight Crimp Plug Screw Coupling Part Number Cable Numbers F50 A24 3002A90 2YCCY 0 4 2 5 F50 A24 3003A90 2YCY 0 7 4 4 F50 A24 3033A90 BT2003 F50 A24 3035A90 BT3002 12075024 Assembly Instructions F50 A24 3002A90 BBAI 1245 F50 A24 3003A90 BBAI 1246 F50 A24 3033A90 BBAI 1245 F50 A24 3035A90 BBAI 1246 Apply ITT Cannon Sales Dept Right Angle Clamp Plug Screw Coupling Part Number Cable Numbers F50 A11 3002A90 2YCCY 0 4 2 5 2YC MS CY 0 4 2 5 91121 F50 A11 3003A90 2YCY 0 7 4 4 RG59B U 57120 57214 Right Angle Crimp Plug Screw Coupling Part Number Cable Numbers F50 A28 3002A90 2YCCY 0 4 2 5 F50 A28 3003A90 2YCY 0 7 4 4 F50 A28 3033A90 2003 F50 A28 3035A90 BT3002 72075024 Assembly Instructions F50 A28 3002A90 BBAI 1247 F50 A28 3003A90 BBAI 1248 F50 A28 3033A90 BBAI 1247 F50 A28 3035A90 BBAI 1248 Apply ITT Cannon Sales Dept L 10 80 425 Assembly Instruction BBAI 1231 Apply ITT Cannon Sales Dept ITT Cannon Dimensions are shown in mm inch Dimensions subject to change RF Coaxial Connectors 1 6 5 6 Cable Jacks Straight Bulkhead Clamp Jack All Couplings Part Number Cable Numbers F50 A10 3002A90 2YCCY 0 4 2 5 2YC MS CY 0 4 2 5 1121 F50 A10 3003A90 2 0 7 4 4 RG59B U 57120 ST214 Straight Bulkhead Crimp Jack All Couplings Part Number Cable Numbers F50 A27 3002A90 2YCCY 0 4 2 5 F50 A27
15. 3003A90 2YCY 0 7 4 4 F50 A27 3033A90 BT2003 F50 A27 3035A90 BT3002 72075024 Assembly Instructions F50 A27 3002A90 BBAI 1245 F50 A27 3003A90 BBAI 1246 F50 A27 3033A90 BBAI 1245 F50 A27 3035A90 BBAI 1246 Apply ITT Cannon Sales Dept Right Angle Bulkhead Clamp Jack All Couplings Part Number Cable Numbers F50 A12 3002A90 2YCCY 0 4 2 5 2YC MS CY 0 4 2 5 1121 F50 A12 3003A90 2 0 7 4 4 RG59B U ST120 ST214 F50 A12 3033A90 BT2003 F50 A12 3035A90 BT3002 12075024 F50 A12 3045A90 2 50 2V Right Angle Bulkhead Crimp Jack All Couplings Part Number Cable Numbers F50 A30 3002A90 2YCCY 0 4 2 5 F50 A30 3003A90 2YCY 0 7 4 4 F50 A30 3033A90 BT2003 F50 A30 3035A90 BT3002 12075024 Assembly Instructions F50 A30 3002A90 BBAI 1247 F50 A30 3003A90 BBAI 1248 F50 A30 3033A90 BBAI 1247 F50 A30 3035A90 BBAI 1248 Apply ITT Cannon Sales Dept Apply ITT Cannon Sales Department OTHER CABLE TYPES AVAILABLE ON REQUEST 34 50 1 358 MAX Mounting Plan BB Page 109 Maximum Panel Thickness 2 00 078 Assembly Instruction BBAI 1244 14 50 571 32 50 1 280 MAX Mounting Plan BB Page 109 Maximum Panel Thickness 2 00 078 Mounting Plan BB Page 109 Maximum Panel Thickness 2 00 078 ITT Cannon Dimensions are shown in mm inch Dimensions subject to change 61 62 RF Coaxial Connectors 1 6 5 6 Printed Circuit Board Connectors
16. 58 2 18050 051 1 6 5 6 Introduction The ITT Cannon range of 1 6 5 6 Connectors are suitable for use in 75 ohm communication systems These connectors have become the recognised standard telecommunication systems in many parts of the world Designed to meet the requirements of DIN 47295 CECC 22240 and IEC 169 13 these connectors feature screw couplings to ensure mating integrity and snap coupling for ease of connection and disconnection New Push Pull coupling will be introduced in 1996 The range of parts shown in this publication includes plug and jack connectors for a variety of cables together with PCB styles and U links Other cable types and connector styles may be available on request Mating Interfaces 7 50 7 00 296 276 110 0 90 036 044 5 600 1 09 0 97 OOS NN 226 2 9 0 53 382 6 69 6 60 MIN 2635 2600 JACK ITT Cannon 6 60 6 40 260 252 4 30 3 90 226 043 038 PLUG Dimensions are shown in mm inch Dimensions subject to change RF Coaxial Connectors 1 6 5 6 Specifications ELECTRICAL Impedance 75 nominal Frequency Range 0 1 GHz Voltage Rating At Sea Level 330 Vrms Insulation Resistance 10 GQ minimum Contact Resistance Inner contact 4 mQ maximum Outer contact 2 m maximum Reflection Coefficient With f 0
17. 6 050 628 5666899 C RG174 U 316 0 39012 79B3101 050 607 7911899 B RG405 U 39012 59 3009 050 610 5909899 A RG58 U 142 U 223 0 39012 8083003 055 611 8003899 B RG405 U 39012 59 3026 050 627 5926899 C RG174 U 316 0 39012 80 3006 055 611 8006899 E RG402 U 39012 59 3028 050 627 5928899 C RG142 U 223 U 39012 83 3009 050 610 8369899 RG405 U 39012 67 0003 051 307 6703229 RG178 U 39012 92 3001 055 607 9201899 RG402 U M39012 67 0004 051 307 6704229 RG174 U 179 0 316 0 39012 93 3001 050 651 9301319 39012 67B0009 051 324 6709229 B RG174 U 316 U 39012 93 3002 050 651 9302319 39012 69 0003 051 311 6903229 RG178 U 39012 94 3001 050 653 9401319 39012 69 0004 051 311 6904229 RG174 U 179 0 316 0 39012 94 3002 050 653 9402319 39012 6980009 051 328 6909229 RG174 U 316 0 39012 95 0001 051 051 9501229 39012 70 0003 051 310 7003229 RG178 U 39012 95 0002 051 051 9502229 39012 71 0001 051 043 7101229 39012 95 0003 051 051 9503229 M39012 73 0003 050 307 7303229 RG178 U 39012 96 0001 051 053 9601229 39012 73 0004 050 307 7304229 RG174 U 179 0 316 0 39012 96 0002 051 053 9602229 M39012 73B0008 050 324 7308229 B RG178 U 39012 96 0003 051 053 9603229 ITT Cannon 143
18. 96 B51 451 0000 051 451 0000 051 024 0000 B51 024 0000 051 328 3875 B51 328 9399 051 428 3196 A51 428 3196 051 024 3196 B51 024 3196 051 328 9399 B51 328 9399 OPL Part Number Cross Reference LOHN CENT me 39012 55 3006 050 607 5506899 RG178 U 39012 73B0009 050 324 7309229 B RG174 U 316 U 39012 55 3007 050 607 5507899 RG174 U 316 0 39012 74 0003 050 308 7403229 RG178 U M39012 55 3009 050 607 5509899 RG58 U 142 0 223 0 39012 74 0004 050 308 7404229 RG174 U 179 U 316 U 39012 55 3026 050 624 5526899 C RG174 U 316 U 39012 74B0009 050 325 7409229 B RG174 U 316 U M39012 55 3028 050 624 5528899 C RG142 U 223 U 39012 75 0003 050 311 7503229 RG178 U 39012 55 3107 050 607 5517899 RG174 U 316 U 39012 75 0004 050 311 7504229 RG174 U 179 U 316 U 39012 55 3126 050 624 5566899 C RG174 U 316 0 39012 7580008 050 328 7508229 RG178 U 39012 55 3128 050 624 5568899 C RG142 U 223 0 39012 7580009 050 328 7509229 RG174 U 316 U 39012 55B3019 050 624 5519899 39012 76 0003 050 310 7603229 RG178 U 39012 56 3007 050 611 5607899 RG174 U 316 0 39012 76 0004 050 310 7604229 RG174 U 179 U 316 U 39012 56 3026 050 628 5626899 C RG174 U 316 U 39012 7680009 050 327 7609229 B RG174 U 316 U M39012 56 3028 050 628 5628899 C RG142 U 223 U 39012 77 0001 050 043 7701229 39012 56 3029 050 628 5629899 C RG58 U 303 U 39012 79B3002 050 607 7902899 B RG402 U 39012 56 312
19. D SMA JACK ITT Cannon Dimensions are shown in mm inch Dimensions subject to change 123 124 RF Coaxial Connectors Assembly Instructions Al 632 SSIS Straight Jack Connectors Direct Solder Type for Semi Rigid Cable CES CONTACT BODY ASSEMBLY 1 Trim cable to dimension shown Being careful not to nick center conductor 2 29 090 0 25 0 025 010 001 A p 2 Solder contactto center conductor maintaining B dimension Remove excess solder from outside of L contact dhe SOLDERING FIXTURE 3 Insert body and insulator sub assembly completely into soldering fixture 050 000 0930 Insert cable assembly into rear of sub assembly with the contact butting against the soldering fixture Apply soft solder to rear of sub assembly and heat to make solder connection Remove assembly from fixture SOLDER ITT Cannon Dimensions are shown in mm inch Dimensions subject to change RF Coaxial Connectors Assembly Instructions Al 703 SMA Straight Connectors Captive Contact Crimp Type for Braided Cable Cojo po H HEAT SHRINKABLE CRIMP RETAINING REAR BODY CENTER FRONT BODY TUBING FERRULE NUT CONTACT B 1 Strip cable to dimensions shown Do not nick outer or inner conductors Tin inner conductor LS 5 OOK PKR A B C 1346 530 7 11 280 3 56 140 2 Place shrink tubing crimp ferrule and retaining nut on cable Flare the cable outer conductor a
20. ING k NI CO Mea pe co 4A REAR BODY INSULATOR CONTACT FRONT BODY Slide ferrule and heat shrinkable tubing on to cable Trim cable to dimensions as shown A B C 15 00 590 900035 300 118 Slide body over cable dielectric and under the braid until the braid is flush against the rear of the hexagonal nut NOTE When using cables with inflexible jackets it is permissible to make two 3 17 125 longitudinal slits in the outer jacket Slide ferrule flush against the body and crimp in position using ITT Cannon Crimp Tool and suitable die set see table Trim back dielectric and center conductor to dimensions shown Tin center conductor DO NOT OVER TIN 7 Assemble insulator over center conductor with counterbore in direction shown co co Place a small solder preform made from 0 26 0 31 010 012 dia 28 swg multi core solder in rear of contact Assemble contact on center conductor heat to make solder connection ensuring shoulder of contact is flush against rear insulator Do not allow solder to protrude outside spill hole Insert crimped assembly into back end of body and tighten to a torque of 0 70 0 80 Nm 100 110 in ozs Slide heat shrinkable tubing over ferrule and apply heat until tubing shrinks down Cable Type Cable Code Die Size RG142 U 3196 2 67 105 RG316 U 3188 3 25 128 RD316 3875 3 84 15
21. TIN then slip ferrule over cable 200 d r 10 50 413 2 Insert trimmed cable into back end of rear body The tubular extension will slide under the braid C The tinned end of the center conductor should project 0 75 030 beyond the face of the insulator Slip ferrule up to hex Face of rear body and crimp in position using Cannon crimp tool and FERRULE 030 suitable die set see table Cable Die Size BT2001 4 52 178 BT2002 5 18 204 BT2003 6 81 268 BT3002 4 52 178 RG59B U 6 48 255 RG62 U 6 48 255 RG140 U 6 48 255 RG179B U 3 25 128 RG180 U 4 52 178 RG187A U 3 25 128 RG195A U 4 52 178 RD179 3 84 151 T2675024 4 52 178 3 Add 2 00 078 long slug of 24 SWG60 40 tin lead solder to bore of contact Assemble contact onto center conductor with the shoulder of contact flush with insulator as shown Heat to make soldered connection 4 Assemble front insulator over contact jack front insulator is pre assembled into front body at the factory then slip front body onto rear body and tighten with torque of 0 99 1 06 Nm 140 150 in ozs ITT Cannon Dimensions are shown in mm inch Dimensions subject to change 131 RF Coaxial Connectors Assembly Instructions BBAI 1041 SMZ Right Angle Connectors Solder Contact for Braided Cable FERRULE BODY CAP 15 00 1 Trim cable to dimensions shown
22. allow solder to touch end of body or dielectric Fe 10 Place a small solder preform made from 0 26 0 31 010 012 dia 28 swg multi core solder in rear of contact Place rear insulator over center conductor When insulator has counterbore the contact fits into the counterbore Assemble contact onto center conductor heat to make solder connection Do not allow solder to protrude outside spill hole Solder should be visible at inspection hole if excess solder runs from inspection hole remove with sharp blade taking care not to damage plating Screw on the front body and tighten to a torque of 0 14 Nm 20 in ozs Only common cable retention features are shown in detail various body configurations can apply Cable Type Cable Code Die Size RG196 U 3196 2 67 105 RG316 U 3188 3 25 128 RD316 3875 3 84 151 Dimensions are shown in mm inch Dimensions subject to change RF Coaxial Connectors Assembly Instructions Al 129 Al 286 amp Al 696 SSMB SSMC Right Angle Connectors Crimp Type for Braided Cable CRIMP INSERT OR CAP REAR BODY SHRINKABLE FERRULE TUBING 1 Slide heat shrinkable tubing and ferrule on to cable A 2 Trim cable to dimensions shown 1 Assembly Instruction No A B C 129 5 56 219 2 77 109 1 19 047 286 6 35 250 2 77 109 09 031 A 696 6 22 245 2 54 100 1 4 045 3 Tin center conductor DO NOT
23. ber Part Number Part Number 050 051 0000 B50 051 0000 051 024 3875 B51 024 9399 051 424 3196 A51 424 3196 050 051 9019 B50 051 9019 051 024 9399 B51 024 9399 051 427 3196 A51 427 3196 050 053 0000 B50 053 0000 051 027 3875 051 027 9399 051 428 3188 A51 428 3188 050 053 9019 B50 053 9019 051 051 0000 B51 351 0000 051 428 3196 A51 428 3196 050 328 3188 B50 328 3188 051 051 9029 B51 051 9029 051 428 3875 A51 428 3875 050 624 9142 A50 624 9142 051 051 9999 B51 351 0000 051 428 9399 A51 428 3875 050 624 9188 A50 624 9188 051 053 0000 B51 053 0000 051 443 9009 051 443 0000 050 624 9399 A50 624 9875 051 053 0349 B51 053 0000 051 451 0000 A51 451 0000 050 628 9399 050 628 9875 051 053 9029 B51 053 9029 051 451 9019 A51 451 0000 050 645 4504 A50 645 4504 051 124 3187 051 124 9309 051 453 0000 A51 453 0000 050 645 4520 A50 645 4520 051 127 3187 051 127 9309 051 453 9019 A51 453 0000 050 645 4526 A50 645 4526 051 151 0000 051 151 9019 051 911 9072 051 011 9072 050 645 4528 A50 645 4528 051 153 0000 051 153 9089 051 923 9188 051 023 9188 050 645 4540 A50 645 4540 051 153 9069 051 153 9089 051 928 9019 051 028 9019 050 645 4575 A50 645 4575 051 311 3188 B51 011 0000 051 928 9029 051 028 9029 051 007 0000 B51 007 0000 051 328 0029 B51 328 3188 051 951 9039 051 051 9039 051 007 3187 B51 007 0000 051 328 0059 B51 328 9399 055 607 2203 055 607 9173 051 007 3196 B51 007 3196 051 328 3188 B51 328 3188 055 607 3702 055 607 9172 051 011 0000 B51 011 0000 051 328 3196 B51 328 31
24. center conductor Tin center conductor with solder DO NOT OVER TIN 6 73 2651 8 89 350 10 80 425 2 Slide ferrule over stripped end of cable Tin inside diameter of contact with solder Slide contact over center conductor while applying heat until contact butts on the dielectric of the cable 3 Slide contact and cable into the body sub assembly until the dielectric of the cable stops on the IN insulator COCOA 1242424292426 062606060605 4 Slide ferrule up over the cable braid until it touches the body Crimp the ferrule place as shown using ITT Cannon Crimp Tool and suitable die set see table Cable Type Die Size RG178 U 2 67 105 RG316 U 3 25 128 ITT Cannon Dimensions are shown in mm inch Dimensions subject to change 129 RF Coaxial Connectors Assembly Instructions BAI 001 SMB SMC Straight Connectors Clamp Type for Braided Cable 071 8 gt amp CLAMP NUT No 1 GASKET No 2 SLEEVE REAR CONTACT FRONT FRONT WASHER WASHER INSULATOR INSULATOR BODY Slide clamp nut No 1 washer gasket and No 2 washer over cable n2 Trim cable to dimension shown taking care not to nick the braid co Thumb braid out radially at right angles to dielectric 4A A small chamfer may now be cut on the end of cable dielectric to assist assembly of sleeve Slide sleeve over cable dielectric and under braid and outer jacket until the flange
25. ch Dimensions subject to change RF Coaxial Connectors Assembly Instructions Al 480 SSIS Straight Plug Connectors Direct Solder Type for Semi Rigid Cable CONTACT BODY BUSHING 0 25 0 33 010 013 DO NOT OVER TIN Trim dielectric as shown for Belden Conformable cable only IY Ce Trim cable to dimensions shown being careful not to nick center conductor Tin center conductor 2 Using a 0 38 015 spacer solder contact to center conductor Use 0 13 005 spacer on Belden Conformable cable only 0 38 015 178 s 0 25 070 010 SOLDER 0 30 0 05 012 002 4 Insert into rear of bushing and tighten with a torque of 0 21 Nm 30 in ozs ITT Cannon Dimensions are shown in mm inch Dimensions subject to change 121 3 Slide cable into rear of body Holding securely in this position solder body to cable RF Coaxial Connectors Assembly Instructions Al 504 amp BAI 003 SMB SMC amp SMS Straight Connectors Crimp Type for Braided Cable 0 B B CRIMP FERRULE REAR BODY n2 co A N co 00 09 q 005000009 d co 10 11 REAR INSULATOR CONTACT FRONT FRONT INSULATOR BODY Slide ferrule on cable and tubing with SMS Trim cable to dimensions shown taking care not to nick braid or center conductor Assembly Instruction No A B BAI 003 15 50 610 9 50 374 2 50 098
26. d to the ends of the cable prior to dipping if desired 8 89 350 2 Trim cable to dimensions shown being careful not to nick the center conductor or braid Trim center conductor DO NOT OVER TIN 2 29 090 3 69 145 ERA RR 3 Orientate slot of contact and insulator to be parallel to the cable entry hole as shown dE 3 4 Push cable into body and solder in place 55 SOLDER 5 Solder center conductor to center contact do not over solder SOLDER c 6 Insert insulation disc if supplied into bore then dimple or lightly punch cap into counterbore until fully home 7 Install shrink tubing as shown apply indirect heat to shrink the tubing down ITT Cannon Dimensions are shown in mm inch Dimensions subject to change RF Coaxial Connectors Assembly Instructions Al 762 amp Al 763 CMM Straight Connectors Direct Solder Type for Semi Rigid Cable BODY CABLE ENTRY PLUG JACK x 3 PA 1 Trim cable to dimension B shown Being careful not to nick the center conductor act gt 90 Cable Dia A B hw 2 04 080 120 047 DIA MAX E 2 Place two solder rings per table below over the cable Cable Dia C Dia Solder Wire Dia 1 20 047 1 78 070 0 26 010 Sn 60 40 SOLDER RINGS 3 Place connector in fixture base seated against locator and insert cable into cable entry end of connector until cable seats firmly Tighten Clamp screw to secu
27. ductor DO NOT OVER TIN then slip ferrule and shrink tubing if supplied over cable Assembly Instruction No A B Al 102 amp Al 236 10 31 406 4 37 172 2 77 109 L 771 10 62 418 5 16 203 3 56 140 Vn 2 Solder center conductor to contact With Al 771 the contact bottoms on the dielectric With Al 102 amp Al 236 the gap shown is to be maintained Alternatively with Al 771 Crimp attachment Crimp contact to inner conductor using ITT Cannon s Hand Tool P N 050 000 0155 Astro tool P N 615708 setting 3 with positioner P N 050 000 0156 Astro turret head P N 650027 color code per chart Cable Type Colour Code RG161 U RG171 U RG188 U RG316 U Red RD316 3 Insert trimmed cable into the rear of the body assembly Tubular body extension will slide under the braid with the rear portion of extension fitting under the jacket as shown NOTE When using cables with inflexible jackets it is permissible to make two 3 17 125 long longitudinal slits in the outer jacket 4 Slip ferrule flush against the body and crimp in position using ITT Cannon crimp tool and suitable die set see table Cable Cable Code Die Size RG141 U 9141 5 42 213 RG142 U 9142 5 42 213 RG188 U 9188 3 25 128 RG196 U 9196 2 67 105 RD316 9875 9399 3 84 151 5 Slide heat shrinkable tubing over ferrule and apply heat until tubing shrinks down Dimensions are shown i
28. e it is locked in position Slide heat shrinkable tubing over ferrule flush against body and heat until tubing shrinks down Only common cable retention features are shown in detail Various body configurations can apply Cable Cable Code Die Size RG142 U 9142 5 42 213 RG196 U 9196 2 67 105 RG316 U 9188 3 25 128 RD 316 9399 9875 3 84 151 Cannon Dimensions are shown in mm inch Dimensions subject to change RF Coaxial Connectors Assembly Instructions Al 98 SMA Right Angle Connectors Direct Solder Type for Semi Rigid Cable BODY ASSEMBLY CAP A 7 1 Trim cable jacket dielectric and center conductor to dimensions shown being careful not to fracture the center conductor Tin center conductor DO NOT OVER TIN ole A B 4 75 0 13 187 x 005 2 29 0 13 097 005 2 Slide cable into body and solder into place 3 Solder center conductor to contact do not over solder then locate the cap in rear of body and dimple or lightly punch to ensure it is locked in position ITT Cannon Dimensions are shown in mm inch Dimensions subject to change 111 RF Coaxial Connectors Assembly Instructions Al 102 Al 236 amp Al 771 SMA Straight Connectors Crimp Type for Braided Cable 5 CRIMP FERRULE BODY ASSEMBLY CONTACT A 1 Trim cable to dimensions shown being careful not to nick the braid or center conductor Tin center B con
29. e outer conductor with Dielectric Compression Tool 041 002 4 62 as shown until it is flush with end of body and outer conductor X 2 79 110 en MIN DEEP 6 Fit the interface seal ec DIELECTRIC COMPRESSION TOOL 7 Install the spring retaining ring compress with tool T0557 1 and fit the coupling nut Dimensions are shown in mm inch 118 ITT Cannon Dimensions subject to change RF Coaxial Connectors Assembly Instructions Al 436 Al 499 amp Al 523 SMS amp SSIS Straight and Right Angle Connectors Direct Solder Type for Semi Rigid Cable 8 BODY ASSEMBLY BODY ASSEMBLY m A 1 Trim cable dimensions shown being careful to nick center conductor 90 bw A 2 29 090 2 Insert cable into rear of body until cable seats in counterbore Holding firm in this position Solder cable to body NOTE Only common cable entry features are shown in detail Various body configurations can apply SOLDER ITT Cannon Dimensions are shown in mm inch Dimensions subject to change 119 RF Coaxial Connectors Assembly Instructions Al 472 amp BAI 015 SMB amp SMS Right Angle Connectors Crimp Type for Braided Cable BS ECT TUBULAR EXTENSION CRIMP FERRULE CAP BODY 1 Trim cable to dimensions shown taking care not to nick braid center conductor Tin center conductor DO NOT OVER TIN then slip crimp ferrule and tubing with SMS over cable with inspecti
30. ensure it is locked in position recommended tool is a flat punch ITT Cannon Dimensions are shown in mm inch Dimensions subject to change RF Coaxial Connectors Assembly Instructions BBAI 1228 MPC Straight Connectors Crimp Type for Braided Cable LILLE I CRIMP FERRULE CONTACT BODY ASSEMBLY 1 Trim cable to dimensions shown being careful not to nick or damage braids or center conductor Twist center conductor filaments together Slide ferrule over cable Slide contact over center conductor and crimp using ITT Cannon Tool CT120090 53 and Positioner 077350 1044 Flare braids as shown 3 Slide rear end of body assembly over contact and cable and under braids until contact butts inside insulator with full contact radius just protruding from front of insert as shown Assy Insts CONTACT MUST BE PROUD 4 Slide ferrule over braids until it butts against insert square flange and crimp using ITT Cannon Tool T1025 and die set T1025 3 ITT Cannon Dimensions are shown in mm inch Dimensions subject to change 137 138 RF Coaxial Connectors Assembly Instructions BBAI 1238 SMZ QT Connectors for Braided Cable ASSEMBLY TOOL 8 25 8 25 325 325 8 00 E 3151 CUT FLUSH WITH SIDE CUTTERS 5 5 10 5 s 246 2 020 CONNECTOR A ASSEMBLY TOOL Ro CONNECTOR FERRULE Prepare cable using a suitable stripping tool to the dime
31. for Braided Cable CRIMP FERRULE INNER CONDUCT 3 58 4 34 BRAID 1414 171 7 52 9 09 sen FOIL AND DIELECTF 10 64 12 22 419 481 E 52525252 SS ITT Cannon PLUG ASSEMBLY ASSEMBLY TOOL 1 Prepare cable using a suitable stripping tool to the dimensions shown being careful not to damage the braid dielectric foil or inner conductor NOTE Do not attempt to mate unterminated connectors ENSURE THAT THE INNER CONDUCTOR IS STRAIGHT After removal of the assembly tool from the crimp barrel if fitted slide crimp ferrule overthe cable sheath Fit the plug assembly onto the cable so that the crimp barrel slides between the dielectric foil and the braid gently twisting and rocking the plug assembly to spread the braid will help Care must be taken to ensure that no strands of braid are trapped under the body The cable must be inserted until the dielectric can be felt butting against the rear insulator Supporting the cable and plug asembly in one hand press the front insulator fully home using the assembly tool provided A light pull on the cable will confirm the captivation of the center conductor Slide the ferrule over braid until it butts up to the back of the connector Crimp in position using an ITT Cannon Crimp Tool and suitable die set See table Alternative method using combined assembly crimp tool Loadthe connector assembly into the combined assembly crimp tool
32. ial Connectors Assembly Instructions Al 128 amp Al 663 SSMB SSMC Straight Connectors Crimp Type for Braided Cable CJ CI HEAT CRIMP REAR BODY REAR CONTACT FRONT SHRINKABLE FERRULE INSULATOR BODY TUBING E 1 Slide heat shrinkable tubing and ferrule on to cable pee D 2 Trim cable to dimensions shown Assembly Instruction No B D AI 663 6 86 270 2 29 090 10 41 410 Al 128 For center conductors 0 51 020 6 76 266 2 29 090 9 53 375 Al 128 For all other conductor sizes 7 54 297 3 05 120 10 31 406 co 4A SURFACE 7 A 8 SURFACE 9 A ene aa 11 13 8 01 Slide rear body over dielectric and under the braid until braid is flush with flange N B When using cable with inflexible jackets it is permissible to make two 3 00 118 long longitudinal slits in the outer jacket Slide ferrule over exposed braid up to hex flange Crimp using ITT Cannon Crimp Tool and suitable die set see table Ensure ferrule is held close to hex flange Slide heat shrinkable tubing over crimp and heat shrink into place using hot air gun Air temperature should be approximately 125 C Trim dielectric flush with surface A on body using a sharp knife Take care not to nick center conductor Trim center conductor as shown Tin center conductor do not
33. ic insulator used in professional coaxial connectors Push on See Slide on Push Pull The mating engagement of latch sleeve connectors preventing accidental disengagement PWB Printed Wiring Board QPL Qualified Parts List Parts approved to MIL C 39012 Specification QT A range of connectors developed by ITT Cannon giving Quick Termination and therefore reduced installation cost Receptacle A term used to describe a connector usually bulkhead or PCB mounted Return loss A reason for loosing RF energy due to signals being reflected due to a mismatch in a transmission line RF An abbreviation for Radio Frequency RFI An abbreviation for Radio Frequency Interference Electronic Pollution RF leakage The RF power lost from a transmission line or device Measured in dB RG The traditional prefix for MIL spec coaxial cables Screw Lock An alternative locking mechanism to prevent accidental disconnection of connectors Screw on The mating action of connectors which are joined using a screw thread e g SMC Sealflex 2 An ITT Cannon trade name for a flexible microwave cable assembly which has a performance similar to semi rigid cable Semi rigid cable A coaxial cable where the outer conductoris a solid metal tube SHV A high voltage coax connector SIS ITT Cannon range of blind mate slide on connectors Skin effect The tendency of alternating currents to flow near to the
34. ine carrying RF power Engagement and separation forces The forces required to mate and unmate a pair of connectors The forces are usually specified as a max amp min for each action Environmentally sealed A connector that is provided with seals or other devices to prevent ingress of dust moisture or other contaminants whilst mated which might impair performance Flexible cable A coaxial cable where the outer conductor is flexible usually braided Flexit A flexible cable from ITT Cannon which has similar properties to semi rigid Float mount A mounting mechanism that allows the connector to move enabling compensation for axial and radial misalignment Fret corrosion The increase in speed of oxidation created by two materials in intimate contact and subject to vibration Gang mounted The mounting of multiple connectors on a single panel Gigahertz GHz A measure of frequency representing 1 billion Hertz cycles per second HDC High Density Connector A variant of SMZ connector Hermetic seal The fixed half of a connector which is sealed against the passage of gas from one side of a bulkhead to another in the mated or unmated condition Impedance See Characteristic impedance In series adaptor An adaptor which enables the connection of two connectors of the same generic type Insertion loss The loss of power due to a particular component in a transmission line e g cable Insulation res
35. insulator into body Assembly is now ready for use N B Various body configurations can apply DIELECTRIC INSERTING TOOL ITT Cannon Dimensions are shown in mm inch Dimensions subject to change 117 RF Coaxial Connectors Assembly Instructions Al 302 SMA Straight Connectors Direct Solder Cable Conductor used as Center Contact Type for Semi Rigid Cable aii j BODY RETAINING INTERFACE COUPLING RING SEAL NUT TAMEN 1 Trimthe cable outer conductor and dielectric as shown taking care not to nick the center conductor using Tool T2624 if available or other cable cutting tool Deburr outer conductor at point of cut A 246 0 13 085 005 2 Point the end of the center conductor using Tool T2297 if available or a miniature file 3 If style 9073 is being assembled slip the coupling nut onto the cable SOLDER RING mb END E pd 4 Clean housing area of outer conductor with abrasive paper and clean in a suitable agent Place 24 s w g soldering ring and connector body on prepared end of cable Ensure body is correct way round End of cable to be flush with end of connector body as shown Using Assembly Jig T1848 or other suitable clamping arrangement clamp in a vertical position Heat the connector body using an appropriate heat source solder tongs with variable control Apply sufficient heat for solder to flow but using minimum heat cycle 5 Compress expanded dielectric back into cabl
36. istance The electrical resistance between two conductors separated by an insulating medium Inter modulation The mixing of two or more frequencies which are not intended to mix Interface The two surfaces of a connector which come into intimate contact when the two halves are mated Inter series adaptor See Between Series Adaptor Isolation The measure of interaction between two or more transmission lines Jack One half of a mating pair of connectors The jack interface normally goes inside the plug interface Line stretcher Alternative name for Phase Adjuster MCX A miniature connector with a size between the SMB amp SSMB Mean power The mean value of the rate at which energy is transmitted from one place to another Micro strip A Transmission line consisting of a flat conductor on a dielectric above a single ground plane The ground plane is frequently a metalised face of the dielectric 141 142 RF Coaxial Connectors Microwave Very short electromagnetic waves Frequency range above 1 GHz MIL C 39012 The generic specification covering USA military coaxial connectors MIL C 17 The generic Mil spec covering coaxial cables Mismatch The condition in which the impedance of the source and load are not the same This reduces power transfer and causes reflections Mounting plan The design ofthe PCB or panel cut out used to mount the connector MPC Coax Microminiature coaxial con
37. miniature threaded coupling coaxial connector smaller SMC Stripline A method of building a microwave circuit The circuitry is sandwiched between 2 ground planes Sometimes referred to as Tri plate Teflon Du Pont trade name for PTFE TEM transmission line A high performance cable assembly ITT Cannon Glossary of Terms Tensile strength The greatest force a device can withstand without tearing or pulling apart This is frequently the method of determining the effectiveness of a crimp TEP 1E A British Telecom Equipment Practice which uses connectors based on the ITT Cannon 75 Conhex Referred to as SMZ Type 43 Teplock A method of rapid connect disconnect on Digital Distribution Frames TNC Thread Nut Connector same size as BNC the only obvious difference is the coupling nut Tri plate See Stripline Type 43 connectors The SMZ coaxial connector used extensively in telecommunication systems UG symbol Used to indicate a connector made to US government spec UHF An old style coaxial connector recently used on larger portable cellular radio receivers as the antenna connector Voltage standing wave ratio VSWR A way of expressing the resultant loss of power as a result of signal reflections due to discontinuity RF Coaxial Connectors Old to New Part Number Cross Reference Previous New Previous New Previous New Part Number Part Number Part Number Part Num
38. n mm inch 112 ITT Cannon Dimensions subject to change RF Coaxial Connectors Assembly Instructions Al 106 SMA Straight Connectors Clamp Type for Braided Cable cl a x Ee CLAMP NUT 0 RING SLEEVE INSULATOR CONTACT FRONT BODY Slide clamp nut and 0 ring over cable Trim cable to dimensions shown being careful not to nick the braid TS A B C 6 35 0250 478 188 318 125 co Thumb braid out radially to expose the cable dielectric gt Slide sleeve over dielectric and under braid until sleeve is flush with braid When using cables with inflexible jackets it is permissible to make two 3 17 125 long longitudinal slits in the outer jacket Trim braid flush with flange of sleeve a Trim back dielectric to dimension shown N Tin center conductor DO NOT OVER TIN co Fit insulator over center conductor with counterbore in direction shown co Place a small solder preform made from 0 26 0 31 010 012 dia 28 swg multi core solder in rear of contact on center conductor Heat to make solder connection ensuring shoulder of contact is flush against rear insulator Do not allow solder to protrude outside spill hole 10 Fit front insulator if not part of body 11 Thread on body and tighten clamp nut to 1 02 Nm 9 in 16 ITT Cannon Dimensions are shown in mm inch Dimensions subject to change 113 114 RF Coax
39. nectors for mobile telephone or similar applications N Connector This was the first true microwave connector capable of working to 186Hz initially designed for test applications Nanohex Trade name covering SSMB amp SSMC Discontinued Noise An external electromagnetic signal which interferes with the desired signal Non captive A component such as a contact which does not have a retention feature Ohm A measure of DC resistance or RF impedance represented by 0 Panel mount The type of connector fitted to a chassis using a 2 or 4 hole flange mounting Passivation This is a surface treatment applied primarily to stainless Steel The process removes contaminating iron particles and produces a passive surface PCB Printed Circuit Board Peak power Is the maximum power which may be handled by a connector or cable Phase adjuster A device to change the electrical length and therefore the relative phase of a microwave signal Sometimes referred to as a Line Stretcher Plug One half of a mating pair of connectors The plug interface normally goes outside the jack interface Posi Lock A positive locking device by means of a latching sleeve This prevents accidental disconnection of connector POSNS Abbreviation for positions Press in mount A connector which is mounted into a panel using a knurled body PTFE Abbreviation of polytetrafluorethylene This is the most commonly used dielectr
40. nsions shown being careful notto damage the braid dielectric or inner conductor NOTE Do not attempt to mate unterminated connectors Trim center conductor to dimensions shown by inserting conductor through the hole in the center of the assembly tool and trimming with sharp side cutters flush with the face of the tool DIMENSIONS CAN BE CHECKED USING THE TEMPLATE ON THE REAR FACE OF THE ASSEMBLY TOOL 3 ENSURE THAT THE INNER CONDUCTOR IS STRAIGHT Slide the crimp ferrule over the cable sheath Fitthe connector body onto the cable so that the rear body slides between the dielectric and the braid gently twisting and rocking the connector body to spread the braid will help Care must be taken to ensure that no strands of braid are trapped under the body A small gap 2 00 079 maximum should be evident between braid and face of body Support cable connector in one hand Press home insulator using assembly tool provided using the larger for the DDF jack and the smaller for the Posilock plug Slide the crimp ferrule forward over the braid until it butts up against the rear of the connector Crimp using ITT Cannon crimp tool fitted with a suitable die set see table Cable Die Size BT2003 6 81 268 BT3002 4 52 178 17075024 4 52 178 Cannon Dimensions are shown in mm inch Dimensions subject to change RF Coaxial Connectors Assembly Instructions BBAI 1243 QT 75Q BNC Plug
41. ody is inserted the spring loaded plunger positions the center pin against the rear insulator With the connector firmly pushed into the locator crimp the center pin Ensure assembly is resting on bottom of locator 8 Withdraw the connector Assemble the front and rear bodies If a free fit front insulator is utilised ensure that it is positioned the correct way round Finally tighten the two body sections using torque wrenches ITT Cannon part numbers T0854 M8 E and T0854 13 E to a torque of 0 98 1 06 Nm 140 150 in ozs Dimensions are shown in mm inch Dimensions subject to change ITT Cannon 133 RF Coaxial Connectors Assembly Instructions BBAI 1203 Coaxial Terminations 1 and 2 Point Direct PCB TAB FERRULE CRIMP BODY 1 Trim cable to dimensions shown being careful not to nick or damage braids or center conductor Trim center conductor These dimensions suit 2 54 100 and 7 62 300 PCB pitches for other pitches see Note 4 2 Slide Tab Ferrule over cable NOTE Orientation of tab ferrule is optional depending upon mounting requirements Flare braids and slide crimp body over cable dielectric until braids meet flange on crimp body 3 Slide tab ferrule over braids to face of flange and crimp using ITT Cannon crimp tool and suitable die set see table Cable Die Size RG174 U 3 25 128 RG178 U 2 67 105 RG179 U 3 25 128 l RG188 U 3 25
42. of the sleeve is flush against the braid Move No 2 washer braid and trim braid flush with the flange of the sleeve Trim cable dielectric and center conductor to dimensions shown taking care not to nick the center conductor co Tin center conductor DO NOT OVER TIN co Slide rear insulator over cable 10 Place small solder preform made from 0 26 0 31 010 012 dia 28 swg multi core solder in rear of contact 11 Push contact on center conductor as far as possible Heat center conductor and push until the shoulder of the contact is flush against the rear insulator Do not allow solder to protrude outside spill hole 12 Slide on front insulator flush against rear insulator if not already assembled in body 13 Move clamp nut No 1 washer and gasket up to No 2 washer slide on front body and tighten clamp nut to required torque 0 63 0 70 Nm 90 100 in ozs Only common cable retention features are shown in detail Various body configurations can apply ITT Cannon Dimensions are shown in mm inch Dimensions subject to change RF Coaxial Connectors Assembly Instructions BBAI 1040 SMZ Straight Connectors Solder Contact for Braided Cable Ap um FERRULE REAR BODY ASSEMBLY CONTACT FRONT REAR PORTION INSULATOR PLUG ONLY 928 1 Trim cable to dimensions shown being careful notto nick the braid or center conductor Tin center conductor DO NOT OVER
43. on Frame Used in telecommunication exchanges Decibel dB A unit of measurement of RF power loss Dielectric The insulating medium which holds the center conductor concentric within the connector or cable Dielectric constant The electrical value of the dielectric which determines the impedance in cables or connectors with constant diameters Dielectric withstanding voltage The maximum voltage that a dielectric material can withstand without failure Direct solder A common method of terminating connectors to semi rigid cable by soldering the cable jacket to the connector Discontinuity A dramatic change in characteristic impedance which gives rise to a reflected wave Dissipation The unused or lost energy in a system e g heat Distortion An unwanted change in a signal wave form Dummy load A device connected to the end of a transmission line to absorb transmitted power and prevent reflected energy ITT Cannon Dust cap A mechanical device attached to the mating face of an unmated connector to prevent ingress of contaminants and provide protection against mechanical damage Duty factor The way of deriving the average power Electromagnetic compatibility EMC The ability of a device to operate within its intended environment without being effected by or generating electromagnetic interference EMI EMI Electro magnetic interference created by the field force Surrounding a transmission l
44. on hole toward trimmed end Assembly Instruction No A B BAI 015 10 00 393 4 00 157 1 50 059 472 11 10 437 4 37 172 0 79 031 150 059 SLIT 2 180 APART OPTIONAL 2 Insert trimmed cable into back end of body The tubular body extension will slide under the braid with the rear portion of extension fitting under the jacket as shown The center conductor will extend into slot in contact NOTE On smaller diameter cables two longitudinal slits in the jacket 180 apart may be cut to ease assembly 3 Slip ferrule up over braid to face of square body and crimp using ITT Cannon Crimp Tool and suitable die set see table Cable Type Cable Code Die Size RG142 U 9052 5 41 213 RG196 U 3196 2 67 105 RG316 U 0000 3 25 128 RG316 U 3188 9416 3 25 128 RD316 9399 3 84 151 4 Using a small soldering iron solder center conductor to contact NOTE The center conductor should not protrude beyond the contact to touch the body Solder should not protrude beyond the slotted section of the contact 5 Locate the cap in rear of body and dimple or lightly punch to ensure it is locked in position A flat punch is recommended 6 On SMS slip tubing over the ferrule and heat until the shrinkable tubing fits smoothly around the cable Only common cable retention features are shown in detail Various body configurations can apply ITT Cannon Dimensions are shown in mm in
45. re cable Tighten locator tool firmly against connector interface plug or front of connector jack Slide solder rings against rear body as shown Apply sufficient heat to rear body only using an appropriate heat source solder tongs with variable control for solder to flow but using minimum heat cycle CABLE SUB ASS Y SOLDER RINGS APPLY HEAT FIXTURE TO REAR BASE BODY ONLY INSERT ITT Cannon Dimensions are shown in mm inch Dimensions subject to change 127 128 RF Coaxial Connectors Assembly Instructions Al 770 SMA Flange Mount Connectors Direct Solder Type for Semi Rigid Cable CONTACT BODY ASSEMBLY 1 Strip cable to dimension shown do not nick inner conductor 2 Insert contact over inner conductor and push until it bottoms against the cable dielectric as shown Solder contact to inner conductor through solder hole Trim excess of cable dielectric if required 3 Slide contact and cable into rear of body assembly until it seats firmly against insulator in body Solder cable to body applying sufficient heat to body for solder to flow but using minimum heat cycle ITT Cannon Dimensions are shown in mm inch Dimensions subject to change RF Coaxial Connectors Assembly Instructions Al 772 MCX Straight Connectors Crimp Type for Braided Cable EZ eel FERRULE CONTACT BODY ASSEMBLY ac 1 Trimcableto dimensions shown Do not nick outer braid or
46. re certain words and phrases used by the insiders which after a time become almost a language unique to that speciality Radio frequency RF and microwave technology is a typical example of that condition The following pages provide some explanations in an attempt to clarify some of the terms that are commonly used by engineers and sales staff at ITT Cannon The list is not comprehensive but highlights many of the expressions commonly used Should you have any comments or additions please contact us Feedback will be appreciated 1 0 2 3 A miniature connector in both 50 and 75 versions used for communications and instrumentation 75 now popular in telecommunications 1 6 5 6 A 75 connector used extensively in telecommunication systems Anti cocking A mechanism to prevent a connector from mis aligning Attenuation Decrease in power due to resistance or mismatch in transmission line Back Mounted When applied to a coaxial connector it is that connector mounted from the rear of a panel with the fixing nut on the outside Bandwidth Is the distance between two frequencies over which a RF or microwave device is intended to work Between Series Adaptor An adaptor used to connect two different generic types of connector Blind mate Connectors which may be mated when out of view owing to their float mount facility BMA A blind mate connector capable of working to 18 GHz this range is covered b
47. s shown 3 Insert cable dielectric into rear body until it bottoms firmly against insulator as shown Fi 71 1 xen S ea Q ke NY 4 Place a 0 38 015 dia x 2 50 0 51 100 020 long solder wire into solder hole of the center contact Heat center contact and push it over cable inner conductor until it bottoms against insulator as shown Remove excess solder if necessary 5 Insert rear body into front body Engage threads of retaining nut to front body and hand tighten retaining nut Hold front body firmly with a 7 93 312 hex torque wrench and torque it to 1 13 1 69 Nm 10 15 in Ibs by turning retaining nut only 6 Slide crimp ferrule over flared portion of cable outer conductor Crimp outer sleeve in place as shown Push cable firmly toward connector when crimping Trim and remove any excess outer conductor strands if necessary Position shrink tubing over crimp sleeve apply indirect heat to shrink tubing down Cable Type Cable Code Die Size RG142 U 9142 5 41 213 RG316 U 9188 3 25 128 RD316 9875 3 84 151 ITT Cannon Dimensions are shown in mm inch Dimensions subject to change 125 126 RF Coaxial Connectors Assembly Instructions Al 755 MCX Right Angle Connectors Direct Solder Type for Times T Flex Cable t EIE CAP INSULATION DISC BODY ASSEMBLY 1 Dip 9 50 374 to 12 70 500 of both ends of the cable into a solder pot Flux may be applie
48. stive element used to end a coaxial line in its characteristic impedance Coaxial terminator A device for terminating coaxial cable to a PCB or bulkhead purely a mechanical device and should not be confused with coaxial termination Coaxitube Trade name for Precision Tube Inc s semi rigid cable Conhex Trade name covering SMB and SMC both in 50 Ohm and 75 Ohm impedances Discontinued Connector durability The number of times a connector can be physically mated and still maintain its specified performance Contact resistance The measurement of the DC electrical resistance between a pair of mated contacts Usually specified as being measured after a given number of mating cycles Corona A discharge of electricity caused by the ionisation of the air around a conductor just prior to total breakdown or flashover Crimp The action of distorting a metal tube to give intimate contact with a conductor a good crimp should be gas tight and not be impacted by environmental change Crimp dies The tool inserts which determine the shape of the distortion to create a consistently good crimp Crimp tool The tool which holds crimp dies to apply the necessary force Cross talk The amount of signal which may be transferred from one signal carrying line to an adjacent line Cut off frequency The frequency at which the loss exceeds a predetermined level dB Abbreviation for Decibel DDF Digital Distributi
49. surface of a conductor this increases resistance and becomes more marked the higher the frequency Slide on The mating action of connectors which push together using low force Also known as blind mate e g BMB SMA A microwave connector with normal operating frequency of 18GHz some have been extended to 22GHz SMB A snap together miniature coaxial connector normally restricted to 4 GHz SMC A miniature coaxial connector of the same size as SMB but secured by means of a threaded coupling nut SMD Sometimes used as an abbreviation for slide on variants of SMB This is a misnomer the more common use is for Surface Mount Device SMS Rack and panel slide on connectors with the same line size as SMA These are covered by MIL spec BMB SMZ 75 snap on connector previously known as 75 Conhex Also known as Type 43 Snap on A term used to describe the mating action of SMB and SSMB connectors Solderless SMA An SMA connector that can be connected to semi rigid cable by compressing the inner body rather than by soldering sometimes referred to as semi rigid crimp connectors SSIS ITT Cannon range of microminiature blind mate slide on connectors SSMA A miniature version of the SMA This range has a theoretical frequency capability of 40 GHz however has limitations regarding its physical strength SSMB A micro miniature snap on coupling coaxial connector smaller SMB SSMC A micro
50. t you have all the connector parts The termination technique and cable preparation dimensions for the sockets are the same n2 Strip the cable to the dimensions shown taking care not to damage the braid dielectric or inner conductor Slip ferrule over cable 3 Slide the connector body over the cable so that the rear body goes between the dielectric and the braid Gently twisting and rocking the connector body to spread the braid will help Care must be taken to ensure that no strands of braid are trapped under the body 4 Slide the crimp ferrule forward over the braid until it butts up against the backnut Crimp using ITT Cannon crimp tool fitted with suitable die set see table Cable Die Size BT2001 4 52 178 BT2002 5 18 204 BT2003 6 81 268 BT3002 4 52 178 RG59B U 6 48 255 RG179B U 3 25 128 RG187A U 3 25 128 72075024 4 52 178 5 Trim the center conductor so that 3 50 138 protrudes from the face of the rear insulator Position the crimp type center pin over the end of the center conductor The wire should be visible through the inspection hole when positioned for crimping 6 A separate crimping tool will be needed to crimp the center pin A suitable tool being the ITT Cannon crimp tool T4519 7 The center pin together with the connector body is inserted into the locator of the crimp tool taking care thatthe center pin does not fall off in the process As the connector b
51. y MIL spec style BMA BMB A blind mate connector capable of working to 18 GHz Not compatible with BMA BNC Bayonet Nut Connector Probably the most commonly used coaxial connector in professional electronics Braid A weave of metal strands used as an electrical shield for an insulated conductor or group of conductors BS9210 The generic British Standard specification covering coaxial connectors BT British Telecom Designation given to cable and connectors Specified by this telecom operator Bulkhead mount The type of connector fitted to a chassis using a single cut out hole Cable retention The mechanism that joins the connector to the cable Cable retention force The axial force which a connector cable join can withstand Captive A component such as a contact which is held firmly in position Characteristic Impedance That impedance at which the transmission line is intended to work A change from the characteristic impedance along its length will cause mismatch and loss of power Clamp The holding of a cable by use of a screw thread action Closed entry contact A female contact which is designed to prevent insertion of a contact larger than that specified CMM Self aligning microminiature blind mate connectors with non butting interface Coaxial Cable A transmission line where the one conductor is concentric inside another often abbreviated to coax Coaxial termination A resi

ITT Cannon 1.6/5.6 RF Coaxial Connectors

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