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FloBoss S600+ Flow Computer Instruction Manual

1. DUAL PULSE CHANNEL 2 DUAL PULSE CHANNEL 3 DUAL PULSE CHANNEL 4 Figure 4 22 Prover Module Terminations 4 2 1 Digital Inputs DIGIN 4 18 Each plug in module has 32 optically isolated digital inputs DIGIN The digital inputs have been grouped into four banks of 4 off single ended inputs with one common feed The sample period is less than 1 second The DIGIN channels use the SKT E and SKT F connectors located on the backplate of the Prover module Refer to Tables 4 15 and 4 16 for the DIGIN pin connections I O Revised Mar 11 S600 Instruction Manual Note You must connect the return lines such as pin 17 on SKT E to a 24 Volts de source The DIGIN lines such as pin 13 on SKT E expect typical open collector referenced to GND connections Refer to Figures 4 23 and 4 24 for field wiring schematics SKT E EXTERNAL ia a 24V SOURCE OPEN COLLECTOR y DEVICE ki 13 S600 DOC0648A Figure 4 23 Digital Input Schematic Open Collector Device SKT E EXTERNAL PE 24V SOURCE J RELAY y Ne 13 S600 DOCO649A Figure 4 24 Digital Input Schematic Relay Table 4 15 DIGIN Pin Connections for SKT E Pin Function 13 DIGIN CH1 14 DIGIN CH2 15 DIGIN CH3 16 DIGIN CH4 17 RETURN CH1 4 18 D
2. 4 7 4 11 Digital Output Schematic Relay 4 8 4 12 Digital Output Schematic 24 V Switched Indico diana lic 4 8 4 13 Pulse Input Schematic with 12 V P148 Mezzanine Module 4 10 4 14 Pulse Input Schematic with 24 V P148 Mezzanine Module cccceeeeeeeeees 4 10 4 15 Pulse Output SchemaltiC co 4 10 4 16 Raw Pulse Output Schematic 4 11 4 17 Frequency Input Schematic with IS Barrier and AC Coupled eseeeee 4 12 4 18 Frequency Input Schematic without IS Barrier and DC Coupled 0 cceeeee 4 12 4 19 PRT PRD Input Schematic 4 13 4 20 Prover Module P154 ee 4 17 4 21 Prover Module eee 4 17 4 22 Prover Module Terminations 4 18 4 23 Digital Input Schematic Open Collector DEVICE uc diri 4 19 4 24 Digital Input Schematic Relay 4 19 4 25 Digital Output Schematic Relay 4 20 4 26 Digital Output Schematic 24 V Switched in icator saris eeccdeeetdadeedeesaetedendecsverense 4 21 4 27 Pulse Input Schematic with 24 V P148 Mezzanine Module 4 22 4 28 Pulse Output Schematic 006 4 22 4 29 Frequency Input Schematic with IS Barrier and AC Coupled 0 cceeee 4 23 4 30 Frequency Input Schematic without IS Barrier and DC Coupled ceceeeee 4 23 4 31 HART Module P188 0eeeeee 4 25 4 32 HART Device 4 26 4 33 HART Device and Handheld
3. PULSE OUT 1 PULSE OUT 2 PULSE OUT 4 PULSE A g DENSITY E INPUT1 DIG IN1 o DENSITY DIG IN3 DIG IN4 24v COMMON VE DIG IN5 SERVICE AAA DIGIN8 Ov DIG IN 10 EA DIG IN 11 Ov DIG IN 12 24y COMMON VE DIG IN13 St COMMON ALARM 27 pcourne SYSTEM ALARM DIG IN 15 7 PROCESS ALARM Ov DIG IN 16 ee PULSE INPUT A RAW PULSE CHANNEL1 cs Te alo SCAG o DUAL PULSE PULSE INPUT B FCO1 only CHANNEL2 DUAL PULSE CHANNEL 3 DUAL PULSE CHANNEL 4 Figure 4 3 I O Module Terminations 4 1 1 Analogue Inputs ANIN Each I O module has two fully floating A D converters each measuring five single ended analogue input ANIN channels Each channel ANIN 1 10 is configurable within a 0 to 5 25 volt or 0 to 22 Revised Mar 11 I O 4 3 S600 Instruction Manual mA input range The module also provides two current only inputs ANIN 11 and 12 for a total of 12 analogue inputs The primary measurement for ANIN 1 10 is voltage which is compared to a stable reference source The channels are configurable to current using a bit link jumper on the module to place a high accuracy calibrated shunt resistor in parallel with the input Refer to Figures 4 4 and 4 5 A Set the channels for each A D converter to the same valu
4. 5 in a G 6 7 2 ee 8 SERVICE COMM 4 ra RJ45 2 penna 2 x ETHERNET la 5 E 2 6 1 8 2 no SERVICE 1 2 COMM 3 RS422 485 lt RJ45 3 1 ow G A 2 _ f 15 3 lt RS422 485 16 lt 7 4 RS232 5 gt L 18 6 gt Po 9 7 Rs422485 J 10 8 gt n LC 12 p 13 RS485 lt L 14 RS485 JEn t 1 16 il P 2 RS485 q 12 3 USB s 118 RS485 po e 4 A t 20 Figure 3 3 CPU Module Terminations P153 FRONT PANEL SERVICE RJ 12 RESERVED FOR FRONT PANEL AND CONFIG 600 COMMS PC SETUP a 5 pm ao a a a loans onm Figure 3 4 Front Panel Terminations CPU Module 3 3 S600 Instruction Manual 3 2 3 4 3 2 1 Power Supply The power connection is a plug in standard 5 mm pitch screw terminal block on the CPU module The power supply connector is labeled TB 1 Refer to Table 3 1 for the TB 1 pin connections Power the S600 using a nominal 30 Volts dc power source capable of supplying 2 Amps The S600 operates between 20 and 32 Volt dc The startup in rush current may draw 6 amps for approximately 100 milliseconds This in rush becomes significant when multiple flow computers are connected to the same power supply An on board anti surge fuse 2 5 Amp rating protects the supply line should a fault occur within the unit Fully regu
5. 10 2 11 Screws on I O Module cce 2 11 2 12 Security Backplate in Place 2 12 2 13 EMISTOP Connector 0ceeeee 2 12 2 14 Filters on I O Module Wiring 2 13 2 15 Clamps on CPU Module Power amp COM CONNECTIONS cccooooccccnononcnonononccnnonanoncnnnnnnnnnos 2 13 2 16 Clamps on CPU Module COM and Ethernet Connections cccccceesseeeeeeees 2 14 3 1 CPU Module Backplate 3 2 3 2 CPU Module oocccoccconoccccoccnoconnnonannnconnnon 3 2 3 3 CPU Module Terminations 3 3 3 4 Front Panel Terminations 0 0 3 3 3 5 Pin Connections ooooccccnonocccononoonccnnononnnnns 3 6 3 0 Link Cable cil aereis 3 8 4 1 VO Module P144 oooooocccccccocnnoocnnnoonnnonn 4 2 4 2 1 0 Modul8 iien ion iiaii iaieiiea 4 3 4 3 1 0 Module Terminations 0008 4 3 4 4 Analogue Input Schematic with IS barrier and Internal Resistor 2 cceeeeeeee 4 4 4 5 Analogue Input Schematic without IS Barrier and External Resistor 4 4 4 6 Analogue Output Schematic S600 POWETO duties tata 4 5 4 7 Analogue Output Schematic Externally Powered Device coocoooonoccccnnnocccinoniccccnnnnnnncns 4 6 4 8 Analogue Output Schematic Externally Powered through S600 coooococinocccoccccccnnoos 4 6 1 2 Index 4 9 Digital Input Schematic Open Collector DEVICE icono atera 4 7 4 10 Digital Input Schematic Relay
6. Voltage Mode Cannot be changed Open Collector Mode 2 3 2 3 is only supported option FRQ 01 DC Coupled FRQ 01 AC Coupled FRQ 02 DC Coupled FRQ 02 AC Coupled FRQ 03 DC Coupled FRQ 03 AC Coupled N D Converter Shunts are configured in groups of five and must be used together as current or voltage Fit LK16 through LK19 as a set Fit LK21 through LK25 as a set Revised Mar 11 1 0 4 15 S600 Instruction Manual Table 4 14 Multiplex Mode Addressing Address LK3 LK4 LK5 LK6 LK7 LK8 LK9 LK10 Comment 0 NA NA NA NA NA NA NA 1 2 Notavalid address OFF OFF OFF OFF OFF OFF ON 1 2 _ Firstoronlyboard 2 OFF OFF OFF OFF OFF ON OFF 1 2 Secondboard 3 OFF OFF OFF OFF ON OFF OFF 1 2 4 OFF OFF OFF ON OFF OFF OFF 1 2 5 OFF OFF ON OFF OFF OFF OFF 1 2 6 7 8 OFF ON OFF OFF OFF OFF OFF 1 2 ON OFF OFF OFF OFF OFF OFF 1 2 NA NA NA N A NA NA NA 2 3 Notavalid address 9 OFF OFF OFF OFF OFF OFF ON 2 3 10 OFF OFF OFF OFF OFF ON OFF 23 11 OFF OFF OFF OFF ON OFF OFF 2 3 12 OFF OFF OFF ON OFF OFF OFF 23 213 OFF OFF ON OFF OFF OFF OFF 23 2 144 OFF ON OFF OFF OFF OFF OFF 23 2 45 ON OFF OFF OFF OFF OFF OFF 23 4 2 Prover Module P154 The dedicated Prover interface module P154 has been designed to work with compact or small volume provers unidirectional provers bi directional provers and Master Meter provers having one two or four detector switches The Prover module conta
7. 1 0 Revised Mar 1 1 S600 Instruction Manual Table 4 6 DIGOUT Pin Connections for SKT B Pin Function 36 DIGOUT CH1 37 DIGOUT CH2 Table 4 7 DIGOUT Pin Connections for SKT C Pin Function 37 DIGOUT CH3 36 DIGOUT CH4 UE 35 RETURNCH1 4 34 DIGOUT CH5 33 DIGOUT CH6 32 DIGOUT CH7 31 DIGOUT CH8 30 RETURN CH5 8 E 29 DIGOUT CH9 28 DIGOUT CH10 27 DIGOUT CH11 26 DIGOUT CH12 25 RETURN CH9 12 4 1 5 Turbine Pulse Inputs With the optional mezzanine module P148 for pulse inputs installed the I O module supports four pulse inputs either independently or as two pairs dual pulse mode Generally the pulse inputs perform dual pulse measurement such as in turbine applications In dual pulse mode you can enable level A or B pulse checking Each input has an input range of 1 Hz to 10 kHz Each channel has live integrity checking If cabling faults develop or if the pre amp power fails the software activates a configurable circuit fail alarm The electrical connection for these inputs depends on which DPR mezzanine module is fitted to the I O module The dual mezzanine module accepts pulse inputs from 3 5 Volts dc to 24 Volts dc when wired as shown in Figures 4 13 and 4 14 The module cannot accept NAMUR or current mode preamps without external devices The mezzanine module can interface to a variety of preamps including the Mercury formerly Spectra Tek F 106 and ST106 In
8. 13 ANIN CH10 23 RETURN CH6 10 Table 4 2 ANIN Pin Connections for SKT B Pin Function 8 ANIN CH11 current 7 _ ANIN CH12 current 20 GND 4 1 2 Analogue Outputs DAC The S600 supports four analogue outputs D A Converter Each D A Converter channel is fully floating and provides its own floating supply Loads of up to a 650 ohm loop impedance can be connected directly The unit can be used in either source or sink configuration Refer to Figures 4 6 4 7 and 4 8 The D A Converter output channels use the connector labeled SKT A which is located on the backplate of the I O module Refer to Table 4 3 for the D A Converter output pin connections on the back of the I O module SKT A F 14 as LOOP IMPEDANCE 0 6400 Tay A E SOURCE 2 S600 DOCO560A Figure 4 6 Analogue Output Schematic S600 Powered Revised Mar 11 I O 4 5 S600 Instruction Manual SKT A LOOP IMPEDANCE 470 1K 0 ze 14 15V ge SOURCE A S T EXTERNAL 7 24V SOURCE Sn DOCO561A Figure 4 7 Analogue Output Schematic Externally Powered Device SKT A EXTERNAL X TO ee 24V SOURCE CN SOURCE LOOP IMPEDANCE 470 1K DOC0562A Figure 4 8 Analogue Output Schematic Externally Powered
9. Bus connections for control signals Such as read write Central Processing Unit in the S600 the CPU module P152 Factors for the Correction for the temperature of the liquid and correction for the pressure of the liquid In the Calculations portion of the Config600 Configuration Generator this option is set to include the Liquid Volume Correction Table for a US configuration tables 23 24 53 or 54 Clear to Send The signal asserted logic 0 positive voltage by the remote device to inform the flow computer that transmission may begin RTS and CTS are commonly used as handshaking signals to moderate the flow of data into the remote device DAC Databus DCS DCU Densitometer DI Digital DIN Discrepancy A 2 Revised Mar 11 Digital to Analog converter also known as the D A converter Used to convert the digital signals used within the S600 to an analog value for use with an analog transducer or for an analog readout A group of bi directional lines capable of transferring data to and from the CPU storage and peripheral devices Distributed Control System A computer system which manages the process of a plant or site Data Concentrator Unit Used to connect one device such as a printer to multiple S600s Control of the shared device is determined by the hardware handshaking lines of the RS 232 port Transducer used to measure the density of the product at current conditions in the pipework where
10. To replace the backup battery on the CPU module Note Before beginning this process ensure that any critical processes the S600 controls are otherwise managed 1 Power down the S600 2 Disconnect wiring from the CPU module Note Remove the security backplate if one is installed on the S600 3 Unscrew the retention screws 4 Unlatch the ejectors see Figure 3 2 and pull the board clear of the case 5 Place the CPU module on a flat anti static surface so that the battery faces up as shown in Figure 3 2 6 Use a small screwdriver to carefully prise the battery out of its holder Note The CPU module is designed to hold sufficient charge to provide time 3 5 minutes for you to replace the battery 7 Replace the battery with an exact duplicate Lithium 3V 1500 mAh part number S600 BATTERY 8 Slide the CPU module back into the S600 case ensuring that it seats firmly into its connectors 9 Secure the retention screws Note If appropriate replace the EMC backplate 10 Reconnect wiring and apply power to the S600 3 3 Communication Ports Revised Mar 1 1 COM 1 7 COM 9 12 The CPU has 12 standard communication ports nine serial and two Ethernet see Figure 3 1 Table 3 3 details the communications ports Comm ports through 7 are essentially unchanged from previous versions of the S600 Comm ports 1 and 7 contain internal connections to other boards in the S600 which are not available
11. eee eerste 4 1 10 Jumper SettinQS ooonnccinccnnnninnnnccccccccnn Prover Module P154 ooooooccconnoccccnonocccccnnoncccnnnns 4 2 1 Digital Inputs DIGIN S600 Instruction Manual Revised Mar 11 S600 Instruction Manual 4 2 2 Digital Outputs DIGOUT 0 eee cece cece eeeteeeeeeeeeeeeee sates nr rana cnn nc 4 21 4 23 Turbine PulSe INputs soiicaa id ici 4 22 4 2 4 Pulse Outputs PULSEOUT 0ccoccccinocccnnoconoccnnnonnnnnnocnnoncn non nn nano nana nn cnn rca 4 23 4 25 Frequency MOUS iia dida eee ii 4 24 4 2 6 Jumper Settings eeccceececeseceeaceeeeeeeenseeeeaaeeseaaessaeeessaeeeeaaeseaaesaaeseeaaeseeeaeseaneeeaaes 4 26 4 3 HART Module P188 0 ccccceceecceeeeeceeseeceeeeeeeaeeeeaaessaneecaeeeeaaesaeeseeaesesaaesseaeesseeeesaesseaeeeneees 4 27 4 4 Mezzanine Module P148 cccecececcseeeseeeeeeeceaeeeeaaeceeeeesaeeesaaeeseaeeseeeeeseaaesseaeeseeeesiaeeesaeeeaaees 4 29 Chapter 5 Front Panel 5 1 5 1 DescriptON ioiei teiseni E Ad aaa 5 1 5 2 Front Panel Prices iii td Pad cede feel ae a Dad did tc 5 2 5 3 aE ee a AEA PE E E E E A E E a A tvbapeeseevancito 5 2 5 3 1 Function Keys F T Fa viciosa Ad A A 5 3 5 3 2 Direction and Menu KeyS ereire iiaei iioii aiaia aiioe nana Eea 5 3 5 3 3 Maumere KoyS atsean a ce uated E E E EA Nai E 5 3 5 3 4 Operation KEY Suei 2s eee cance tesa ceboee caveats as desde dhe diein ei a an iadh abad ba E 5 3 5 3 5 Alarm LED and Alarm KeyS cccconoccccnonoccccnononcc
12. 1 Locate the display shown at the left most side of Figure 5 12 and press CHNG The middle screen in Figure 5 12 displays 2 Enter a valid security code Once you enter a valid code the screen on the right most side of Figure 5 12 displays ADCO2 1 001 ADC 02 Keypad Value ie Enter Code Measured Value 24 998 P27 2 lt of 4 gt CURRENT VALUE 100 000 NO ENTRY LIMITS ENTER NEW VALUE Figure 5 12 Changing a Display Value 3 Enter the new value in this example 99 999 It appears on the display as shown in the left hand screen of Figure 5 13 Note While in Change mode you can use to delete digits or characters by backspacing over the displayed data You can also press CLEAR at any time to abort the current operation or task 4 Press Return The S600 accepts the new value and displays it as shown on the right hand screen in Figure 5 13 CURRENT VALUE 100 000 NO ENTRY LIMITS ENTER NEW VALUE 99 999 ADCO2 1 001 ADC 02 Keypad Value 99 999 Measured Value 24 998 P2052 lt O 4S Ix Revised Mar 1 1 Figure 5 13 Changing a Display Value Front Panel 5 11 S600 Instruction Manual 5 8 Changing a Calculation Mode The process to change an S600 calculation mode is similar to changing an option see Section 5 6 The calculation mode selects a new source for a value and switches the value to the field in use As with values an aster
13. Enter to confirm 5 12 Using the Print Key By default the S600 is configured to output reports to a serial printer or a terminal The S600 also outputs reports to its internal webserver see Chapter 6 Webserver Access When you press PRINT the Print Options menu displays Revised Mar 11 Front Panel 5 13 S600 Instruction Manual PRINT OPTIONS 1 HELP 2 CONFIGURATION 3 REPORTS 4 COMMUNICATIONS 5 CURRENT ALARMS 6 LOGS 7 ABORT PRINTING Figure 5 14 Print Options Menu You use PRINT key to generate either a constant log or one of several pre configured reports These pre configured reports include Report Description Constants Log Lists all the constant parameters and values that are available for change from the display excluding those on menu 8 Note You can print the Constants Log as either a text TXT file or with commas separating the items CSV Display Dump Lists the whole display matrix Security Dump Lists the whole display matrix along with the current security levels assigned to data items All Alarms Lists all possible alarms that can be generated by the alarm system on this configuration l Current Report Lists the current report as configured normally this would consist of the meter run totals Config Report Lists the configuration specific parameters including any configured installed calculation sets Archived Reports Lists all archived reports sorted by time and dat
14. Front Panel Navigation B 1 BT Mam Men aria ai lata e B 1 B 2 Flow Rates Melisa inutilidad ln caleta de B 2 B 3 Tot l MENU irascible altas de B 2 B 4 Operator Men i sessar earn soekig chetdeads title dedo its ideado isis B 3 Bid Plam IO Mecano a dba a aaa dit iaa B 4 B 6 System Settings Meliana piola leas le B 5 B7 Tech Engineer Menu soia arrei el io a itd A EATA A adan ei B 5 B8 Galculations MOnUivs 2 2 cctaniescrsacactssutcdesusvacaessvaautassevieacesestacedecsiadlobeseddseeataaleseeatalasiessadiedusntereenuetey B 6 Index l 1 Revised Mar 11 V S600 Instruction Manual This page is intentionally left blank vi Revised Mar 11 S600 Instruction Manual Chapter 1 General Information This manual covers the installation and startup procedures includin basic maintenance operation and troubleshooting for the FloBoss S600 flow computer the S600 For information about Config600 the PC based configuration software for the S600 refer to the Config600 Pro Software User Manual Form A6169 Note This manual focuses on the S600 the enhanced version of the S600 with a new CPU module Refer to technical specification FloBoss S600 S600 for technical information This chapter details the structure of this manual and provides an overview of the S600 and 1ts components In This Chapter it Scope of Manual viciosa da 1 1 1 2 FloBoss S600 Flow COMpUteT oococinnnccncccccocnco
15. RAWOUT The S600 supports a single raw pulse output typically used in prover applications to mimic the turbine signals and send them to the prover mezzanine card Refer to Figure 4 16 A 1K ohm resistor is required if the pulse rate on the prover bus exceeds 1 KHz if there are more than three S600 s or if more than 20 m of cable is required Table 4 10 shows the RAWOUT pin connections STREAM 1 SKT C RAW 24 atu A 1K Q L295 OL o a EXTERNAL n PROVES 24V SOURCE 5 i LK30 E Sy o slit OPTIONAL STREAM 2 SKT C 424 ae LK29 i Bal EE 75 1 o al LK3o 9 o y 600 LA OPTIONAL STREAM 3 SKT C 4 324 RAW lt 1 ee oe LK29 en et o Y uso o S600 LA DOCO559A TO OPTIONAL STREAMS 4 5 Figure 4 16 Raw Pulse Output Schematic Revised Mar 11 I O 4 11 S600 Instruction Manual Table 4 10 Raw Pulse Output Pin Connections for SKT C Pin Function 24 Raw Output o 5 Return 4 1 8 Frequency Inputs The S600 typically uses the three supported frequency inputs for density transducer signals Each input has an input range of 0 to 10 KHz Jumpers on the module enable you to set the inputs to be AC or DC coupled Refer to Figures 4 17 and 4 18 The frequency input channels use the SKT B connector w
16. RS 422 RS 485 serial ports supporting up to 57 600 bps baud and up to four EIA 485 RS 485 2 wire serial ports supporting up to 57 600 baud rate for connection to intelligent meters Modbus SCADA data networks DCS supervisory systems and so on One dedicated configuration port located on the bottom of front display panel for connection to the Config600 configuration software Additional communications interfaces include e Serial Q Sonic e Serial printer e Serial or Modbus TCP Daniel chromatograph via Modbus e Serial peer to peer e Modbus EFM protocol Modbus RTU Modbus ASCII Modbus over Ethernet and Modbus TCP Miscellaneous interfaces which can operate via serial or Modbus TCP Daniel liquid ultrasonic Daniel gas ultrasonic Sick ultrasonic Daniel chromatograph Note All ports can connect to DCS systems ultrasonic meters Coriolis meters and so on General Information 1 3 S600 Instruction Manual 1 4 Front Display Panel The S600 uses distributed processing to achieve maximum performance The CPU module incorporates a hardware floating point processor Each additional module also has local processing to convert inputs and output from engineering units to field values and vice versa as well as running background tests and PID loops The firmware uses 64 bit double precision floating point numbers for the highest accuracy when performing all metering calculations Cumulative totals
17. The S600 main menu shown in Figure 5 6 has seven selectable options indicated by the asterisk that follows the option number 1 FLOW RATES 2 TOTALS Asterisk after an 3 OPERATOR option number T ax PLANT 1 0 indicates a sub menu 5 SYSTEM SETTINGS 6 TECH ENGINEER 8 CALCULATIONS Figure 5 6 S600 Main Menu Sub menus as shown in Figure 5 7 may either have an asterisk or a period after the option number A period indicates that option accesses a data page STRO1 UVOL FR STRO1 CVOL FR STRO1 MASS FR STRO1 ENERGY FR A WN E Period after an option number indicates a display page Figure 5 7 Submenu Figure 5 8 shows a sample data page which you access through a series of menus Data pages show system values here the current Revised Mar 1 1 Front Panel 5 7 S600 Instruction Manual 5 8 Page reference number Initial data page address Adjacent data page address volume flow rate for stream 1 Data pages also have a unique page reference number shown in the shaded section at the bottom of the age The shaded area also indicates if other data pages are available to view FLOW RATE STRO1 CVOL FR 9 45 Sm3 h PA 1 lt O 2 gt Figure 5 8 Data Display Page You can move from menu to submenu to data page by pressing the number keys on the keypad In our example in Figure 5 5 pressing 1 followed by 2 takes us to the data page shown in Fi
18. WVN y i Station 1 Gas STN01 NRM UVOL STN01 NRM CVOL STN01 NRM MASS STNO1 FLT UVOL STNO1 FLT CVOL STNO1 FLT MASS Next Previous STNO1 FLT CVOL STNO1 FLT MASS STNO1 FLT ENERGY STNO1 NRM PREM STNO1 FLT PREM e o SU E Se aS 2S STNO1 NRM ENERGY Y Station 2 Liquid 1 STN02 GUVOL 2 STN02 GSVOL 3 STN02 MASS 4 STNO2 IVOL B 2 y Stream 1 Gas Turbine STR01 NRM UVOL STR01 NRM CVOL STR01 NRM MASS STR01 NRM ENERGY STR01 FLT UVOL STRO1 FLT CVOL STR01 FLT MASS Next Previous STR01 FLT CVOL STR01 FLT MASS STR01 FLT ENERGY STR01 NRM PREM STR01 FLT PREM PARONASBIDAATARONS Stream 2 Gas DP Stream 3 Liquid Coriolis STRO2 FWD UVOL STRO2 FWD CVOL STRO2 FWD MASS STRO2 REV UVOL STRO2 REV CVOL STRO2 REV MASS Next Previous STRO2 REV CVOL STRO2 REV MASS STRO2 REV ENERGY STRO2 FWD PREM STRO2 REV PREM fer Oat n BS SS fee SS fee a 2 LS STRO2 FWD ENERGY 1 STRO3 GUVOL 2 STRO3 GSVOL 3 STRO3 MASS 4 STRO3 IVOL 8 STRO3 PULSE Front Panel Navigation Revised Mar 11 S600 Instruction Manual B 4 Operator Menu The parameters in this group are values and statuses you typically want to view when monitoring the operation of the S600 Note AVE T amp P refers to the average temperature and pressure parameters STAT amp CTRL refers to status and control parameters Main gt Operator Menu 1 STATIO
19. a maximum length of 15 m 50 ft should be used at 19200 bps when using unscreened cable Connect ports to the peripheral devices using multi conductor shielded cable not longer than 8 meters approx 25 feet We recommended especially in noisy environments that you connect the cable screen to protective earth to keep the signal ground separate 3 3 2 ElA 422 RS 422 ElA 485 RS 485 Multi drop Port The CPU module provides three EIA 422 RS 422 or EIA 485 RS 485 ports labeled COMS5 COM6 and COM7 These provide high speed long distance links of up to 57600 bps and 1200 m 4000 ft The ports use the connector labeled TB 2 Table 3 5 shows the COMS COM6 and COM7 pin connections Note Jumpers on the enhanced CPU module now provide RS 485 linking so that wire linking is no longer necessary If the cable is already linked as in an upgrade you do not need to remove the linked pairs Table 3 5 COM3 COM6 and COM7 Pin Connections Channel Pin Function COM5 1 B 2 A 3 Zo 4 7 Ye COM6 5 B 6 A 7 ES 8 Y COM7 9 B 10 A 11 Z 12 Y 3 3 3 Ethernet LAN Ports The CPU module provides two Ethernet ports NTWK1 and NTWK2 for high speed communications using an Ethernet Local Area Network LAN architecture The speed of data transfer is 100Mb full duplex when using 100BASE T twisted pair cable These ports use a FCC 68 RJ 45 connector No hardware configuration or wiring is required for th
20. and no parity Note You can also transfer configuration files using the Ethernet connection as well as the serial communications port 3 Select the required configuration file and the sections you want to transfer to the S600 4 Click Send Now to download the file to the S600 Once the download completes the S600 restarts and displays the Startup menu 8 3 3 Clear SRAM The Factory Setup option on the Startup menu includes Clear SRAM and Format Flash options Use these options only under instruction from factory personnel in the event of a problem Use Clear SRAM to overwrite the S600 s SRAM area With this option you lose all battery backed configuration data including system configuration data process configuration data metering totalisers and network settings Following a Clear SRAM command the S600 restarts and redisplays the Startup menu You cannot warm start the S600 again until you download a full configuration from a PC running Config600 software To clear SRAM 1 Select FACTORY SETUP from the Startup menu 2 Select CLEAR SRAM 3 Press 1 to confirm the selection The following message displays COMMUNICATIONS LINK FAILURE 4 Wait 30 seconds If the display has not changed after 30 seconds reboot the S600 power down wait five seconds and then repower The Startup menu displays when the process completes Revised Mar 11 Troubleshooting 8 5 S600 Instruction Manual 8 6 8 3 4 Changing
21. gt Calculations Menu 3 STREAM 1 4 STREAM 2 5 STREAM 3 Y 1 Front Panel Navigation Station 1 Gas Station 2 Liquid Stream 1 Gas Turbine Stream 2 Gas DP Stream 3 1 AGA7 1 DOWN UP CORR T P 1 KF MF LIN Empty screen Empty screen 2 KF MF LIN 2 UPSTREAM EXP 2 BASE TO MTR 3 1506976 3 1SO5167 3 SEL TO BASE 4 AGA 8 4 PIPE CORRECTION 5 1506976 6 AGA8 7 ISOTR9464 DOWN UP CORR T P KF MF LIN STRO3 STRO2 _ INPUTS 1 INPUTS 2 OUTPUTS 2 OUTPUTS BASE TO MTR STRO3 UPSTREAM EXP STR02 INPUTS 1 INPUTS gt 2 OUTPUTS AGA7 STRO1 2 OUTPUTS 1 INPUTS SEL TO BASE STR03 2 OUTPUTS 1SO5167 STRO2 INPUTS 1 INPUTS 2 OUTPUTS KF MF LIN STRO1 2 OUTPUTS a ia lg PIPE CORRECTION z STR02 1 INPUTS 1506976 STRO1 2 OUTPUTS A 1 INPUTS 2 OUTPUTS 1506976 STRO2 1 INPUTS AGA8 STRO1 2 OUTPUTS 1 INPUTS 2 OUTPUTS AGA8 STRO2 1 INPUTS 2 OUTPUTS ISOTR9464 STRO2 1 INPUTS 2 OUTPUTS Revised Mar 11 Index Numerics TOO0BASE Trois itn odes 3 7 A O 5 4 ADC aaa Ada A 1 AOS iii A 1 AGA aa aa ca Maes A 1 Ad RE A A 1 Alain e 5 4 Alam LED 5 4 Alarm Log varita ei t n 5 14 AINALA MS ia thin die He tt 5 14 Amoran i viet Aland E RRA 4 13 Analog Outputs DAC ocococccinccccnociciconanannccnnnns 4 5 Analogue idioteces
22. see Figures 6 3 and 6 4 6 4 Webserver Access Revised Mar 11 S600 Instruction Manual C FloBoss 5600 Windows Internet Explorer Des 0 tp ipo 200 15 17 Y 4r X Sagonsvle Tennessee Pi Fie Edt Vew Favortes Tods Mep Gm ps A E he OD Are tam gt N 04 10 2010 y EMERSON jot 13 19 55 pro a 2 Oct Management Log Ott m SiO Mass Fr m Su01 Energy Fr L FloBoss 600 Windows Internet Explorer Le tepfio208 15 57 dy XK segura Terese p Fe EGR View Fovertes Toos Hep Ome amp Be Breen zo gt DQ me bree FA Reports 600 a Stream 1 04 10 7010 13 21 40 Log Off 1 Str01 Fwd Uvol m Str01 Fwd Cvol 33 E Sirt m Su0t LE m Sr ss 54101 Rev Energy Page navigational iio _ controls lt lt lt I gt Figure 6 4 Webserver Access Page Format With the screen format you use the navigational controls at the bottom of the screen to display additional screens When you select an option from the menu bar a hierarchy tree menu appears on the left side of the browser Use the hierarchy menu to specify the content that appears in the display area CSV Button The S600 web interface typically displays content as a text file as shown in Figure 6 5 You may be able to print the screen content using the PRINT button on the menu bar according to your defined authority Alternately various screens provide a button you can u
23. 0 39 Access Allow 300 mm 11 81 clearance directly behind case for maintenance Revised Mar 11 Installation 2 5 S600 Instruction Manual 200mm MAINTENANCE AREA 303 3 FOR REMOVAL OF PCB s gt PLAN VIEW 24 0 LEVERS TO AID REMOVAL OF PCB S y 7 re ae PANEL THICKNESS REAR SUPPORT 2 5 5 0 mm REQUIRED Figure 2 5 Panel Mount Dimensions 2 4 3 Installing the Panel Mounted Unit After removing the front panel install the panel mounted unit 1 Keeping environmental considerations in mind construct the framework of the cubicle to support the operating panel Note A standard 483 mm 19 in rack that is 311 mm 12 25 in high can accommodate up to four S600 s provided you support the rear of the case 2 Refer to Figure 2 6 and Table 2 1 for position details for two 7 mm 0 276 in holes and a cutout The panel cutout should be rectangular for each S600 Allow a tolerance of 3 mm 0 12 in on each axis 2 6 Installation Revised Mar 11 S600 Instruction Manual 42 2MM 9 2MM 1 66 425 36 BASIC OUTLINE CUTOUT OF S600 UNIT 66MM 43 X 150MM 3 2 6 1x5 9 1 a 246MM 9 685 7MM DIA 275 HOLES AO 2 PLACES Y PY PANEL CUTOUT VIEW D0C0532A Figure 2 6 Panel Cutout Dimensions Note The S600 fits into existing S500 and 869 flow computer panel cutouts 3 Ensure a panel thickness of
24. 3 5V Vcc Raw Pulse Output Mode currently not supported LK13 14 1 2 RS 422 differential driver o MM 0 O Be clea Raw Pulse Input 3 Line Determination LK15 16 ON Line determination resistors connected ve pulled up to Vcc and ve down to OV OFF Lines undetermined Table 4 23 Node Addressing Communications Mode Selection Mode Link 2 Link 11 Link 3 10 Point to point ON OFF IGNORED Multi dropped ON ON IGNORED Multiplexed MUX OFF OFF ADDRESS BQO Revised Marda S600 Instruction Manual 4 3 HART Module P188 Revised Mar 11 A 12 channel I O module provides communications between Highway Addressable Remote Transducer HART devices and the S600 Each digital input channel is capable of handling up to 8 devices up to a maximum of 50 transmitters for the HART module The S600 supports point to point multi drop and dual master architectures You make connections through two 25 pin D connectors located on the backplate of the HART module Socket A connects to a 25 pin male connector and socket B connects to a 25 pin female connector See Figure 4 31 Tables 4 24 and 4 25 provide pin connection information for the two ports SKT A and SKT B respectively Figures 4 32 through 4 34 provide field wiring information DOCO904A Figure 4 31 HART Module P188 Table 4 24 HART Pin Connections Socket A Socket A Socket A Channel Number Pin Number Channel 1 1 Channel 1 14 Channel
25. 4 11 O eect ee tree ieee aerate A 5 Reflash Config File c cccssccssseessteessteeeeeees 8 4 Reflash Firmware ccccccccsscecesssseeesesteeeeesaes 8 4 ROM o A 6 A E ieee eect sdte 3 6 A 6 RS 422 PO iia reiini inaa i aa aiaia 3 7 RS 485 PONa aina aaa a 3 7 RD ita A 6 RID Inputs cusco 4 13 AS mitad ada A 6 AU rai A 6 O ES A 6 RX RX Dalias A 6 S SOMO E ARTA A als 1 2 A 6 S600 MOE 1 ceceecceceecseeeeesseeeeeesseeeeeesseaeeess 5 6 O A A A 6 Security code c coooocconcccccoccconocanonccnnoncccnnnannnnnnnnnnos A 6 Security Code coooooocococcccocccononcnonccnnanccnonnnnnnnncnnn nos 5 9 Security DUMP cocooccocociconocananocononnnnnnnnnanaccnnncnnns 5 14 Selecting configurations 5 17 Send Config File ccccceeeesseeeeereeeeeeeeeeneeeeees 8 4 SOMA POM ai tds 3 6 Oea ee a EAE E teats ARERR A 6 Specifications I O MOUIES a EE E IE ET 3 9 SRAM RAEE A TTE E TTE 7 1 A 6 E e ELTE A EE PTEE AE T TT 8 5 A a Metvee tals 7 1 Startup MENU cnooccccnononcnnnononcnnnnnonnnnnnnnnnnnnnnn 7 3 8 2 Status ID line eee ceceseccecesseeeeessseeeeeseeaeens 5 6 SUDM CMU dd dida 5 7 T Tables 1 1 Related Technical Information 1 8 2 1 Mounting Dimensions 2 5 3 1 TB 1 Pin Connections cooonocccccononccccnnnn 3 4 3 2 TB 1 Pin Connections coomoocccccononcccnannos 3 4 3 3 Communication Ports ceeeeee 3 6 3 4 COM3 and COM4 Pin Connections 3 6 3 5 COM5 COME and COM7 Pin Connections dd
26. A 1 Analogue Inputs ANIN 4 3 AN Noti le he A 1 AIUD AN ri a E E AEREE A 1 ANOU ETE RE E E A AAE EA A 1 ANS ot da a ae A 1 Archived Reports c ooccccconoccccconocccccnnaoncccnnnancnnnnno 5 14 AON KOV eiir EA AAN 5 3 ASG iaa ina a teed A 1 AW imac ts e eo aa adds A 1 B Backup Baterya at e dia 3 4 Basetme raai ea i a aAA A 1 Batehcomrohe a aacra ei Ea a A 1 Battery Backup cccooonocococonocccinoncncancnnnanananonanannn 3 4 Baud TAO oaiae aie Ae anaes A 1 BAUD ceii e ON i a EON aa A 1 BINA oa eiir Wan EEEa ENEA EE ea dl A 1 ld id a a ii i A 1 Bit link jJUMper ocoooonnoccccnnnoccccnononcncnnoncnnnnnnnnnno A 1 BLINKS ieir anaa ea e a aaen 3 8 VO Mod le resini sis nieas ie aan tinta 4 14 Prover Module eetis eissaia enkes 4 24 O cosan es E eE s Ea A 1 E A AA AAT A 2 A E E S EES A 2 BYES ea aenean ey Ea EEEIEE te EEEN A 2 C Calendar Van Dusen cccceeeeeeeetteteeeetees 4 13 CAS rene Dee eee oar A 2 Oh ui toas 5 3 Changing ConfiguratiONS oooncccnnnnnnncccnnccccn 5 17 Changing display Options ooococcconnnncnicicccnn 5 10 Changing display ValUBS oooncccnnncnnnninnnnccccancos 5 11 Changing the Fuse coocccconoccconoccconcccnonnnnnnacinancnnn 8 6 Revised Mar 11 Index S600 Instruction Manual Choosing configurations o oocincccnnccnnncconancccnn 5 17 Cra in E ia ti 5 3 Clear SRAM nieee tenite eni N UNENE 8 5 Cold daria cialis A 2 Cold SIar aiia eard eaa de teats eN dienes 7 2 COM Bitar e aerea e r
27. CHECKSUM ERROR WARNING FLASH FILE SYSTEM CORRUPT CONFIGURING PLEASE WAIT INSUFFICIENT MEMORY HARDWARE DOES NOT SUPPORT MULTI STREAM APPLICATIONS REPORT CONFIG HAS CHANGED COLD START REQUIRED Firmware write protect is enabled To resolve From the Cold Start menu select FACTORY SETUP gt FIRMWARE LOCK You can then disable the firmware write protect The configuration file has been edited using a version of Config600 that is incompatible with the version of firmware on the S600 To resolve Identify and record the version of software running on the S600 and the version of Config600 Contact your support centre for further directions You have initiated an S600 cold start with p a new config file that elects to keep totals To resolve Cold start the S600 and select RESET TOTALS Cold start has failed due to an invalid checksum To resolve Re download the config file If the problem persists contact your support centre for further directions Flash file system has failed To resolve Cold start the S600 and select an S600 cold start S600 is attempting a cold or warm start Cannot complete a cold start due to insufficient S600 memory To resolve Reduce the report alarm event history This S600 supports only a single stream To resolve Contact your support centre for further directions This normally occurs when the report layout
28. COMMUNICALOL sses neers 4 27 4 34 HART Device without Handheld COMMUNICALOL s es ce eeeeee este ceeteeteteeeeeteeeeees 4 27 Bal Front Panal conei dae at wt 5 2 5 2 Front Panel Port Connector 06 5 2 5 3 S600 Main Menu sse 5 5 5 4 Editable Value eee ceeeeeteeeeeennteeeeeeaes 5 5 5 5 Progression of S600 Menus and Data Palit taco spots 5 7 5 6 S600 Main Menu sse 5 7 5 7 SUDMENU ccccocccccoccnononnnnono cnn nnnnnn nn nana nccnnnos 5 7 5 8 Data Display oooooccconnocicononociccnanccncnnnnnnnos 5 8 5 9 Moving between Data Pages 5 8 5 10 Changing a Display Option 5 10 5 11 Changing a Display Option 5 10 5 12 Changing a Display Value 5 11 5 13 Changing a Display Value 5 11 5 14 Print Options Menu oocccciccccccoccccanccc ns 5 14 5 15 USB Report Control Menu 5 15 5 16 USB Report Opti0NS ooooococinoccccocccccn 5 15 5 17 Changing a Display Value 5 16 5 18 Changing a Display Value 5 16 5 19 Configuration Menu ooocccincccincccccancccnns 5 17 5 20 Configuration Menu ooccciocccinocccconccc ns 5 17 5 21 Activating Encryption 5 18 5 22 Encryption Status oooncccnoncconcccconcccnn 5 18 6 1 Webserver Access PCSetup 6 1 Revised Mar 11 6 2 Webserver ACCESS ccoooocccccononccccconannnnnnn 6 3 6 3 Webserver Access Report Format
29. ENTER NEW MODBUS CURRENT 00001 ADDRESS 1 247 Figure 7 5 Modbus Screen 3 Enter the address value any value between 1 and 247 If you change the Modbus address you must restart the S600 in order for the change to take place PC Comms Use this option to define serial port connection characteristics Note If you are using an Ethernet connection you do not need to modify these settings To define the Modbus network addresses NTO OP WBN E PC SETUP MODE PC ALM ACC MODE PC BAUD PC DATA PC STOP PC PARITY GO BACK Figure 7 6 Modbus Screen Menu options include Option Description PC Setup Mode Sets the byte count for PC communications Valid _ values are 8 bit and 16 bit PC ALM ACC Mode PC Baud PC Data PC Stop PC Parity Go Back Sets the ACC alarm Valid values are Enabled _and Disabled Sets port baud rate Valid values are 2400 bps to 57600 bps Sets the bit count Valid values are 7 and 8 _ Sets the stop bits Valid values are 1 and 2 Sets parity Valid values are 0 No 1 Odd and _ 2 Even Returns to the Network Definition menu Startup Revised Mar 11 7 5 Messages Revised Mar 1 1 Message S600 Instruction Manual Meaning During warm or cold starts the S600 can display various messages These include REFLASH DISABLED INCOMPATIBLE PC SETUP VERSION NUMBER OF TOTALS DOES NOT MATCH CONFIGURATION
30. Flow Computer Config600 Configuration Software 1 3 1 Config600 Lite eeeeeeeeeeeeees 1 3 2 Config600 Litet eee 1 3 3 Config600 Pro sessen 1 4 Additional Technical Information 1 4 1 Open Source Software Chapter 2 Installation 2 1 2 2 2 3 2 4 2 5 2 6 Preparing for Installation ccccceceseeeeseeeeeees Environmental Considerations Required Tools for Installation Installing the S600 sssi 2 4 1 Unpacking the S600 2 4 2 Removing the Front Panel 2 4 3 Installing the Panel Mounted Unit 24 4 Reinstalling the Front Panel Installing and Removing Modules Installing EMC Protection Chapter 3 CPU Module 3 1 3 2 3 3 3 4 3 5 3 6 CPU Module P152 cccccesceceeceeeceeeeeeeeeeeeeeseeees POWEPr SUPDIY vetestectsehscceiece pent retail te 3 2 1 Watchdog Relay 3 2 2 On Board Battery Backup Communication Ports 3 3 1 ElA 232 RS 232 Serial Port 3 3 2 ElA 422 RS 422 ElA 485 RS 485 Multi drop Port 3 3 3 Ethernet LAN Ports 3 3 4 Local Operator PC or Remote Display Port CPU Connectors and Jumpers O E E AT T AE Additional Technical Information Chapter 4 Input Output I O 4 1 4 2 VO Module P144 4 1 1 Analogue Inputs ANIN 4 1 2 Analogue Outputs DAC 4 1 3 Digital Inputs DIGIN 4 1 4 Digital Outputs DIGOUT 4 1 5 Turbine Pulse Inputs 4 1 6 Pulse Outputs PULSEOUT 4 1 7 Raw Pulse Output RAWOUT 4 1 8 Frequency Inputs s es 4 1 9 PRT RTD Inputs
31. If you have comments or questions regarding this manual please direct them to your local sales representative or contact Emerson Process Management Flow Computer Division Marshalltown IA 50158 U S A Houston TX 77065 U S A Pickering North Yorkshire UK Y018 7JA Website www EmersonProcess com flow l 6 Index EMERSON Revised Mar 11
32. In This Chapter 5 1 DESCIIPUON sidra ini 5 1 52 Front Panel POM cir oskus aiina aaia aa AEAEE EUAN 5 2 DiS Keypad onise araia aaae anta Naa A 5 2 5 3 1 Function Keys F1 F4 nnnnnccnnccnnnnccnnocnnnnccccanccnnnrnn nana cnn 5 3 5 3 2 Direction and Menu KeyYS ccceecceceeeeeeseeeeeeeeeenaeeeeaeeeeaes 5 3 53 3 Numere KOYS isscicisnaicrniai crab 5 3 5 3 4 Operation KeyS ciincomicnircionielrc cn cities 5 3 5 3 5 Alarm LED and Alarm Keys ooooncccnnccinnccnncccccncncnnonananaccnnnos 5 4 54 ECD DISPLAY cuisine tots 5 5 5 5 Navigating the Displays cccccseeeeeeeeeeeeeeeaeeeeeeeseeeesaeeteeeeeaes 5 7 55A DISP KEY rveccetstesecanecesesacales cacseeidladarcenesuesiaeaissaeceeathe nh ocstanacee 5 9 5 5 2 Moving Through the Menus c ccceeeeseeeeeeeeeseeeeeneeeeees 5 9 5 5 3 Menu Hierarchy cccccccecsceceeceeceeeeeeeeeeeeeeeeeeeeesesaeeseeeenaes 5 9 5 5 4 Security OBS cooooocccoccconocinonoccconcccnnncnn nan n cnc cconnn anar nnnnn cnn 5 9 5 6 Changing a Display Option ooonncinnnnninnccnnnccnnnnnnnnccccnrnnnn crac 5 10 5 7 Changing a Display Value cccceesceeeeeeeeeeeeeeeeeeceeeeeseaeeesaeeeeeees 5 11 5 8 Changing a Calculation MOde ccecccecceeeeeeeeeeeeeeseeeeeeeeeeeees 5 12 5 9 Assigning a Default Page ccceceeesceceeeeeeeeeeeeaeeeeeeeeseaeeesaeeeeeees 5 12 5 10 Assigning a Page to a Function F Key ccecceeeeeeeeeeeeeseeeeeeees 5 13 5 11 Using the Expon
33. at least 3 mm 0 12 in to prevent distortion If you use a thinner panel support the rear of the case refer to Figure 2 7 A Always use a rear support or anchor to prevent twisting and other Caution distortion effects during installation and maintenance Figure 2 7 Panel Mount Support Revised Mar 11 Installation 2 7 S600 Instruction Manual Place the front of the case against the rear of the prepared cutout Re install the top and bottom bosses and tighten with a 5 5 mm 5 BA hex wrench 6 Once you have fitted the rear support use a self tapping screw to secure the case to the rear support The maximum depth of the screw inside the case should be 3 mm 0 12 in 2 4 4 Reinstalling the Front Panel A Caution A Caution Re installing the front panel is the final stage of the installation process 1 Connect the ribbon cable to the front panel Note how the connector fits into the keyway You must insert the ribbon cable correctly Do not force the connector into the keyway 2 Place the top of the front panel over the retaining groove on the top boss and slide the front panel downwards 3 Secure the front panel by placing the hex cap screw into its recess in the bottom centre of the front panel 4 Using a 2 5 mm Allen key tighten the screw finger tight Turn an additional 180 degrees clockwise to complete the installation Note Replace the security cap if one was originally fitted Do not over
34. data page but no submenu Generally each data page shows one or more data item s from the S600 database along with the associated text units and description Editable An asterisk can also indicate a value you can edit depending on your Values security and the database configuration see Figure 5 4 An asterisk at the end of a data line indicates a changeable read write data item Prompts and messages appear when you enter or edit data items Any data displays without asterisks are read only STRO1 COR PRESS Asterisk after a value indicates In Use Value you can change 0 000000 barq it Status ID line page reference number 20 1 uniquely identifies Mode Status the data page CALCULATED l P2011 lt of 45 w Webserver mode Revised Mar 11 Figure 5 4 Editable Value Front Panel 5 5 S600 Instruction Manual Status ID The Status ID line the shaded line at the bottom of Figure 5 4 Line appears on every data page The Status ID line shows that page s unique page reference number in the configuration here 20 1 and also indicates if other data pages are available for viewing lt of 4 gt Use and gt on the oval direction key to navigate to those pages Page Reference The page reference number indicates the location of that data display Number page on the S600 s display structure for that configuration One way to understand this display structure is to visualise a table consisting of ma
35. for external host or local operator communications You can use Comm Port 3 or 4 to route Remote Display connections Comm 1 located at the base of the faceplate is reserved for Config Transfer functions The S600 adds four new RS 485 serial ports COM 9 through COM CPU Module 3 5 S600 Instruction Manual 12 located in the lower half of the CPU module see Figure 3 1 Table 3 3 Communication Ports Communications Port Backplate Descriptor Description Network 1 NTWK1 _ Ethernet Ethernet ElA 232 RS 232 ElA 232 RS 232 Comm 5 6 amp 7 ElA 422 RS 422 or ElA 485 RS 485 For information on the communications port on the front panel which can also act as Comm 2 refer to Chapter 5 Front Panel 3 3 1 ElA 232 RS 232 Serial Port The CPU module s backplate provides two EIA 232 RS 232D communications ports labeled COM3 and COM4 The ports use FCC 68 RJ 45 connectors The COM3 and COM4 pin connections are shown in Table 3 4 Figure 3 5 shows a sample pin connection Converters are commercially available to configure either 9 way D type or 25 way D type connection The ports support baud rates from 2400 to 57600 bps Table 3 4 COM3 and COMA Pin Connections Pin Function ON OAR WN Figure 3 5 Pin Connections 3 6 CPU Module Revised Mar 11 S600 Instruction Manual The maximum cable length is a function of the baud rate and quality of cable used For example
36. has been changed To resolve Initiate a cold start on the S600 or download the original config prior to report changes ERROR LOADING REPORT TEMPLATES Startup S600 has encountered an error when reading the report templates To resolve Check reports for errors If you don t find errors contact your service centre 7 7 S600 Instruction Manual Message Meaning SYSTEM IS BEING A configuration file is being downloaded to CONF IGURED the S600 EXTERNALLY PLEASE WAIT SYSTEM A reboot is in progress RESTARTING PLEASE WAIT 7 8 Startup Revised Mar 11 S600 Instruction Manual Chapter 8 Troubleshooting This chapter provides instructions for maintaining and troubleshooting the S600 If you still experience difficulties after using the troubleshooting procedures in this section please contact your local sales representative or technical support personnel In This Chapter 8 1 Guidelines Revised Mar 1 1 8 1 Gudele iii ii baca 8 1 8 2 CheckliSiS 225 aa iby desae able Saha caesaat diy seven snbacs aad cred echo attane 8 2 8 231 POWer ISSUES araa a dad od 8 2 8 2 2 Startup MONU ooocnnncccnnccconocinononcconoccnnnn cnn non aran c cnn rca rca cnn 8 2 8 2 3 Front Panel LightiNgQ coooocccinnnncccnnnoccccnononccccnnnancccnnnancccinnns 8 2 8 2 4 Front Panel LEDa snis nein eia aA 8 2 8 2254 VOLED nmnso e on u a a t a 8 3 8 2 6 I O Fail Messages eeeeeeeseeeeeee
37. ies saves tests edo 3 7 3 6 CPU JUMPEES osson 3 8 3 7 I O Module Technical Specification 3 9 4 1 ANIN Pin Connections SKT A 4 5 4 2 ANIN Pin Connections SKT B 4 5 4 3 D A Converter Output Pin Connections SI A O 4 6 4 4 DIGIN Pin Connections SKT B 4 7 4 5 DIGIN Pin Connections SKT C 4 8 4 6 DIGOUT Pin Connections SKT B 4 9 4 7 DIGOUT Pin Connections SKT C 4 9 4 8 Dual Pulse Input Pin Connection SKT C 4 10 4 9 PULSEOUT Pin Connections SKT B 4 11 Revised Mar 11 4 10 Raw Pulse Output Pin Connections SKT GC socio Pi funn a ii ia 4 12 4 11 Frequency Input Pin Connectors SKT B EAEE EEA E EEATT 4 13 4 12 PRT PRD Input Pin Connections SKT B EA E T etree EEA TET ET 4 14 4 13 I O Module Jumper Settings 4 15 4 14 Multiplex Mode Addressing 4 16 4 15 DIGIN Pin Connectors SKT E 4 19 4 16 DIGIN Pin Connections SKT F 4 20 4 17 DIGOUT Pin Connections SKT E 4 21 4 18 DIGOUT Pin Connections SKT F 4 21 4 19 Dual Pulse Input Pin Connections SKT F re ue teas 4 22 4 20 PULSEOUT Pin Connections SKT E 4 22 4 21 Frequency Input Pin Connections SKT D A A chsh ett 4 23 4 22 Prover Module Jumper Setings 4 24 4 23 Node Addressing Communications Mode Selection wl ee 4 24 4 24 HART Pin Connections Socket A 4 25 4 25 HART Pin Connections Soc
38. the Fuse The fuse is located in a clip in type holder on the CPU module see Figure 8 1 ms Figure 8 1 Fuse Location To change a fuse 1 ONDA Switch off the power supply Remove any connections 2 Unscrew and remove the CPU module from the S600 case 3 4 Check the integrity of the fuse If necessary replace it only with a Remove the fuse gently from its housing using only light pressure 20 mm X 5 mm 2 5 Amp anti surge fuse Note Using a fuse with a higher current rating invalidates the S600 warranty Replace the fuse checking to be sure it is secure in its housing Replace the CPU module into the case Replace all connections Switch on the power supply Troubleshooting Revised Mar 11 S600 Instruction Manual Appendix A Glossary A ADC Analog to Digital Converter Used to convert analog inputs Al to a format the flow computer can use Also known as A D Converter Address A character or group of characters used to identify a particular item such as a particular area of memory or a particular computer on a communication link with many other computers AGA American Gas Association A professional organisation that oversees the AGA3 orifice AGA5 heating value AGA7 turbine AGA8 compressibility and AGA11 ultrasonic gas flow calculation standards See http www aga org Al Analogue input also known as ANIN Alphanumeric Consisting of only the letters A through Z and th
39. through S600 Table 4 3 D A Converter Output Pin Connections for SKT A Pin 1 14 2 15 3 16 DAC CH3 15 V SOURCE 4 5 18 6 19 Function DAC CH1 15 V SOURCE DAC CH1 SINK o DAC CH1 0 VDC g DAC CH2 15 V SOURCE DAC LT ONDE DAC HS ONE DAC CH30VDC DAC CH4 0 VDC 4 1 3 Digital Inputs DIGIN Each plug in module provides 16 optically isolated digital inputs DIGIN The digital inputs have been grouped into four banks of 4 off single ended inputs with one common feed Refer to Figures 4 9 and 4 10 The sample period is less than 1 second The DIGIN channels use the connectors labeled SKT B and SKT C which are located on the backplate of the I O module Refer to Tables 4 4 and 4 5 for the DIGIN pin connections I O Revised Mar 11 S600 Instruction Manual Note You must connect the feed lines such as pin 17 on SKT B toa 24 Volts dc source The DIGIN lines such as pin 13 on SKT B expect typical open collector referenced to GND connections SKT B EXTERNAL ate 17 oy 24V SOURCE OPEN COLLECTOR Ww DEVICE ha 13 S600 DOCO563A Figure 4 9 Digital Input Schematic Open Collector Device SKT B EXTERNAL a 24V SOURCE E RELAY Ww Ne 13 S600 DOCO564A Figure 4 10 Digital Input Schematic Relay Table 4 4 DIGIN P
40. through the front panel display including keypad functions screen displays display navigation basics data entry and report General Information 1 1 S600 Instruction Manual Chapter Contents Chapter 6 Provides instructions on accessing the S600 Webserver Access through a webserver interface including descriptions of screen displays and interface navigation basics Chapter 7 Describes how to initiate a warm or cold system Startup Ee E E Chapter 8 Provides maintenance and troubleshooting Troubleshooting procedures including basic board level test Procedures 0 Appendix A Provides definitions for pertinent terms and Glossary acronyms Appendix B Front Panel Display _Navigation Lists the front panel display screens provides a navigation reference Index Provides an alphabetic listing of items and topics contained in this manual 1 2 FloBoss S600 Flow Computer 1 2 Figure 1 1 The FloBoss S600 Flow Computer The FloBoss S600 Flow Computer is a panel mount flow computer designed specifically to measure hydrocarbon liquid and gas where versatility and accuracy matter The standard features of the S600 make it ideal for fiscal measurement custody transfer batch loading and meter proving applications The S600 allows you to configure multi stream multi station applications enabling you to simultaneously meter liquids and gasses The S600 is designed for use either as a stand alone f
41. tighten the screw Over tightening will damage the panel face 2 5 Installing and Removing Modules A Caution Removal 2 8 The S600 ships with the CPU and I O modules already installed Follow this procedure if you need to remove the modules for maintenance or upgrade purposes The CPU module is located in the left most rear slot of the case You can insert I O modules in the remaining slots or leave them empty Cover any empty slots with the blank cover plates Take suitable electrostatic discharge precautions before you remove any of the modules The terminals on some modules may be wired to electrical potentials sufficiently high to cause electrical shock and injury Turn off and discharge any power sources for connected devices before you perform any installation or repair work To remove a module 1 Power down the S600 before you attempt to extract a module 2 Unscrew the retention screws before you attempt to remove a module This avoids damage to the ejectors refer to Figure 2 8 Installation Revised Mar 11 S600 Instruction Manual Ejectors Figure 2 8 Unscrewing the Retention Screws 3 Unlatch the ejectors for the appropriate module and pull the module clear of the case You may need to rock the module slightly to release it from its connectors refer to Figures 2 9 and 2 10 Figure 2 9 Using the Ejectors Revised Mar 11 Installation 2 9 S600 Instruction Manual 2 6 2 10 Figure
42. 00 restarts the webserver displays a message verifying the new setting and then displays the Network Setup menu see Figure 5 21 FloBoss S600 PLEASE WAIT WEBSERVER IS RESTARTING FloBoss S600 SSL MODE IS ENABLED 1 NETWORK I F 1 2 NETWORK I F 2 MODBUS ADDRESS PC SETUP COMMS WEBSERVER SETUP GO BACK NYO OS Figure 5 21 Activating Encryption 3 To verify the settings select 6 The S60 displays the current value FloBoss S600 SSL MODE SETUP CURRENT ENABLED 1 SSL ENABLED 2 SSL DISABLED Figure 5 22 Encryption Status To deactivate encryption select 2 5 18 Front Panel Revised Mar 11 S600 Instruction Manual Chapter 6 Webserver Access Encryption Mode A Caution Browsers The S600 has an embedded webserver which enables you to access reports displays and diagnostics through the Internet The number of items available for viewing or modification depends on your defined security access level see Section 6 1 The S600 ships with firmware that supports 56 bit encryption If you need higher levels of encryption please contact your sales representative Since this access can provide the ability to change critical S600 settings reserve webserver access for a corporate TCP IP rather than general public use Using any personal computer PC with Internet access and Microsoft Windows Internet Explorer Version 6 0 or greater installe
43. 1 DENS SELECT Status CORIOLIS A PIS lt Lis STRO1 DENS SELECT 1 CORIOLIS 2 I O Status Enter Code PIG lt x Lis Figure 5 10 Changing a Display Option To change an option 1 Locate the display and press CHNG The middle screen in Figure 5 10 displays S600 security which you set using Config600 software requires you to provide a code to change values Note Ifa data page has more than one asterisk the S600 highlights the first field on the page Press 4 or Y to move highlighting to the required field Enter a valid security code Once you enter a valid code the right most screen displays showing available values Press a numeric key to select a value The left hand screen in Figure 5 11 displays Press a numeric key to confirm the selected value The right hand screen in Figure 5 11 displays showing the new value CONF IRM STRO1 DENS SELECT SET TO Status I O I O 1 YES NNSS 2 NO PLS id lt i lS Figure 5 11 Changing a Display Option 5 10 Front Panel Revised Mar 11 5 7 ADCO2 1 001 ADC 02 Keypad Value 100 000 Measured Value 24 998 P27 2 lt of 4 gt Note S600 Instruction Manual This option is not available if the status bar shows W indicating that the webserver is active Changing a Display Value You can change the value of any displayed S600 parameter marked with an asterisk To change a value
44. 2 2 Channel 2 15 Channel 3 3 Channel 3 16 1 0 4 25 S600 Instruction Manual A Caution Socket A Channel Number Socket A Pin Number Channel 4 Channel 4 Channel 5 Channel 5 Channel 6 Channel 6 Channel 7 Channel 7 Channel 8 Channel 8 Table 4 25 HART Pin Connections Socket B Socket B Channel Number Socket B Pin Number Channel 9 Channel 9 Channel 10 Channel 10 Channel 11 Channel 11 Channel 12 Channel 12 Each channel on the HART module requires an external 2709 270R resistor to terminate the HART signal for that channel HART Tx Rx AZARDOUS AREA SAFE AREA SHIELDED 24VDC CABLE a A SHIELDED 3 S BARRIER 1 CABLE 4 MIL7787 2 NJ wg HANDHELD HART COMMUNICATOR XMTR LS 2700 EARTH 4 26 24VDC R ETURN Figure 4 32 HART Device Beyond the IS Barrier cs l S600 DOC0546A Revised Mar 11 S600 Instruction Manual HAZARDOUS AREA SAFE AREA 24VDC SELDEN HART Tx Rx A CABL Rl 5 14 j ho a 4 15 BARRIER 113 gt 2 MT
45. 2 10 Module Ready for Removal or Insertion Installation To install a module 1 Carefully align the module with the guides located at the top and bottom of the case Gently slide the module into the case until it seats fully with the appropriate connector on the backplane Press each of the two ejectors securely into place once the module is fully inserted A i Inserting and seating a module along the guides does not require Caution excessive force Take care not to twist or otherwise distort the module during the installation 3 Secure the module with the retention screws two per board Installing EMC Protection Your site may require you to install electromagnetic compatibility EMC shielding on the S600 to minimize electromagnetic interference The S600 EMC protection kit which came with your S600 typically has the following components 1 security backplate place over the installed modules 1 25 way EMISTOP Inline T Filter Adaptor attach to the 25 pin socket A on the I O module 1 37 way EMISTOP Inline T Filter Adaptor attach to the 37 pin socket B on the I O module 3 large for 13mm cable ferrite clamps 3 medium for 10mm cables ferrite clamps 1 small for 6 5mm cables ferrite clamp Installation Revised Mar 11 Revised Mar 1 1 S600 Instruction Manual 2 M3 x 6mm screws which secure the EMC backplate to the sides of the S600 housing 5 TY523 Ty Rap self locking cable fasteners use as
46. 4 The I O module P144 measures process signals the CPU uses while Revised Mar 1 1 running the flow computer functions The module provides 12 analogue inputs AD 4 analogue outputs AO 16 digital inputs DD 12 digital outputs DO 4 pulse inputs PI 5 pulse outputs PO 3 frequency density inputs and 3 PRT RTD inputs Refer to Figure 4 2 for the I O module terminations 1 0 4 1 S600 Instruction Manual For field wiring the module provides three low density D type connectors SKT A SKT B and SKT C refer to Figure 4 1 3 7 z ES JOO SKT A ge ANIN 1 10 ANOUT 1 4 SKT A 000000000000 0000000000000 O Of SKT B ANIN 11 12 DIGIN 1 6 DIGOUT 1 2 Freq Inputs Pulse Outputs SKT B 0 00000000000000000 2 000000000000000000 A SKT C DIGIN 7 16 DIGOUT 3 12 Turbine Inputs SKT G 70 00000000000000000 90 00000000000000000 O So DOCO906A Figure 4 1 YO Module P 144 a a ta ee 00 a THs D6 p10 B aoc 016 Mezzanine module P148 Mssnssagassns O arar iqigigigi9i8 1919 a MB YO RevisedMar 11 S600 Instruction Manual Figure 4 2 Example I O Module with Mezzanine Module I O MODULE P144 SERVICE SERVICE SUPPLY DAC 1 OUTPUT GROUND SUPPLY DAC 2 OUTPUT GROUND SUPPLY DAC 3 OUTPUT GROUND SUPPLY DAC 4 OUTPUT GROUND SERVICE
47. 6 5 6 4 Webserver Access Page Format 6 5 6 5 Alarm ArChive ccececsesecceeeeeeeeeeeeeneees 6 6 6 6 Alarms SCIreen c ccccccesscesssssteeesseeees 6 6 7 1 Main Menu and Startup Menu 7 1 7 2 Startup Menu 7 3 7 3 Network Startup Menu s 7 4 7 4 Network Definition Menu 0008 7 5 7 5 Modbus Screen cooooccccconocccononononononannnnnon 7 6 7 6 Modbus Screen cococccccococccccononnncncnnnnnnnnnnos 7 6 8 1 Fuse Location c ccccceceeeteeeeseeteeeees 8 6 Flash Failed ccccccccecssececessseeeeeessneeeeessneeeeess 8 4 FIASN Memo oeenn aaia nn A 3 Flow DalanCe oococcccccococonoccnoconoconnnononcnnncnncnnnnnnns A 3 Flow SWITCHING senscion a A 3 Four Direction KBY occccccnnnoccccnnnoccccnnnoncccnnnnnnccns 5 3 Frequency INputS oooocccconoccccnnonociccnanonos 4 12 4 22 Front Panel Navigate B 1 Front Panel PO Densi ionann a 5 2 PRO anssen E O EES A 3 Function Key iia rie 5 3 Fuse CONAN tists hata eaten 8 6 H PAR Testa sica 4 25 A 3 HART Communications ooooooccncnococcnononancnnnnnnnos 1 3 HART Module cccccccesseeeeesseeeeeeeeseeeeeeees 4 25 no aretes etree A 3 Hierarchy MENU ccccccccnnonononccnnncnnnnnnnoncnncnnnnnnnannns 5 9 Holding reQiStel eee eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees A 4 imh SEE E REE EE E O R A 3 a PREI ida ES A 4 WO EEE ET EAE EPEE EE AEE A 4 I O Jumper Settings eeeceeeeeeseeeeeeeeeseees 4 14 VO MOAIE
48. 9 compact_prvr 3 10 aga8 4 11 aga3 5 12 empty 6 13 empty 7 14 empty 8 Next 5 15 Enabling Encryption Figure 5 19 Selecting a Configuration Menu 2 Use the keypad to select a configuration The Cold Start menu redisplays Complete the cold start to activate the configuration Note If you select an option number that is empty does not have an associated configuration the S600 ignores the choice and redisplays the Cold Start menu To ensure that the webserver displays are secure you can enable encryption from the Cold Start menu 1 Access the Cold Start menu and select Network Setup The S600 displays the Network Setup menu Select Webserver Setup The S600 displays the SSL Mode Setup menu shown in Figure 5 20 2x 3 8x WARM START COLD START NETWORK SETUP REFLASH FIRMWARE CONFIG SELECTOR FACTORY SETUP 1 NETWORK I F 1 2 NETWORK I F 2 MODBUS ADDRESS PC SETUP COMMS WEBSERVER SETUP GO BACK YO UB SSL MODE SETUP 1 SSL ENABLED 2 SSL DISABLED Figure 5 20 Selecting a Configuration Menu Revised Mar 1 1 Front Panel The Secure Socket Layer SSL Setup menu enables you to activate encryption for the specific S600 5 17 S600 Instruction Manual Note This display indicates that encryption has never been set Compare this SSL Mode Setup menu with the one shown in Figure 5 22 To enable encryption select 1 The S6
49. A system option used to allow a liquid station within the S600 to control a number of streams to dispatch a precise amount of product If batch control is required it should be enabled on all relevant streams and on the station settings during the configuration generation stage Baud rate An indicator of the rate of serial data transfer for example a baud rate of 10 indicates 10 bits per second or approximately 1 character per second Binary Numbers in base 2 that is only numbers 0 and 1 are used May be represented as a digital signal and referred to as True False High Low or On Off Bit A binary digit either a binary 0 or 1 One byte is the amount of memory needed to store each character of information text or numbers Eight bits constitute one byte or character Bit Link A bridge also known as a jumper that closes an electrical circuit Typically a bit link consists of a plastic plug that fits over a pair of protruding pins Placing a bit link over a different set of pins allows you to change a board s parameters Bit switch Switches that represent data bits by on or off state Buffer A device inserted between devices to match impedance equipment speeds or to Revised Mar 11 Glossary A 1 Bus Byte S600 Instruction Manual supply additional drive capability Also a storage area for data that compensates for the speed difference when transferring data from one device to another usually refers to an area reserved fo
50. AFE AREA SKT D a Of MTL787S 0 gt O BARRIER Qa 9 ie m LK18 MICRO MOTION EXTERNAL LINK y 7835 45 24V SOURCE OFF A S600 DOC0651B Figure 4 29 Frequency Input Schematic with IS Barrier and AC Coupled SKT D SIG 9 i r de o LK18 MICRO MOTION 4 EXTERNAL INK y 12 S 7812 24V SOURCE ON 21 Figure 4 30 Frequency Input Schematic without IS Barrier and DC Coupled S600 DOC0652B Note The Micro Motion previously Solartron devices may still have their previous manufacturer s labels Table 4 21 Frequency Input Pin Connections for SKT D Pin Function 9 FREQUENCY CH1 _21 _ FREQUENCY CH1 10 FREQUENCY CH2 22 FREQUENCY CH2 Revised Mar 1 1 I O 4 23 S600 Instruction Manual 4 2 6 Jumper Settings The boldface entries in the Position column on Table 4 22 are the default configuration settings They may not apply to your specific configuration Table 4 22 Prover Module Jumper Settings Jumper Position Descriptions Flash LK1 ON Write Enable _ OFF Write Protected Node Address see Table 4 23 LK2 ON _ OFF Multiplexed mode MUX LK11 _ ON _ OFF Multiplexed mode MUX l l l MUX Address 1 2 A E 6 7 8 9 10 11 12 13 14 15 LK3 l l o LK4 e l LK5 l l l LK6 l 0 LK7 l g LK8 aR aaa LK9 e LK10 1 2 l e e e e e e e 2 3 ee o ee Altera Voltage _ LK12 1 2 3 465V 2
51. CLEAR key Note The CLEAR key does not work while in Edit mode 5 12 Front Panel Revised Mar 11 S600 Instruction Manual 5 10 Assigning a Page to a Function F Key You can assign any display page to appear when you press one of the four function keys F1 through F4 This is helpful when you often need quickly to access a particular page 1 Access the desired display page 2 Press the Decimal Point key 3 Press the F key F1 F2 F3 or F4 you want to associate with that display page Note Once you assign an F key to a display page you cannot undo the assignment unless you clear the SRAM or cold start the S600 However you can always re assign the F key to a 5 11 Using the Exponential EXPT Key The Exponential EXPT key allows you to enter parameters in scientific notation S600 displays the value in scientific notation if it cannot display the value as a normal number Using the Config600 software you can force a data value to always display in scientific notation For further information refer either to the Config600 Software User Manual Form A6169 or to the online help for the Config600 software To enter an exponential value 1 Key ina value 2 Press EXPT an E appears on the display and then enter the required power 3 Press Enter For example to enter the value 0 00000009 as an exponential value key in 9 0 or 9 press EXPT enter 8 to represent the power and press
52. D NOW 4 Access the Config Transfer program in the Config600 software select the required operating system bin file and click Send Now to download it to the S600 Note If you are unsure of the version required consult with the supplier who created your application 5 The following message displays on the front panel RECEIVING BINARY FILE Once the S600 has successfully downloaded the file the following message displays on the front panel RECEIVED OK Note Do not proceed if the front panel displays the message FLASH FAILED Remove the power connector for 5 seconds and re apply power The S600 redisplays the startup menu Begin again at step 1 6 The S600 then erases and reprograms the flash memory and displays the message RESETTING PLEASE WAIT 7 The S600 then restarts If the S600 has not restarted after 30 seconds remove the power connector wait 5 seconds and replace the power connector This returns you to the startup menu Begin again at step 1 8 3 2 Send and Reflash the Config File Using this procedure you can download a new configuration file to the S600 and reprogram the S600 s flash memory with those new values 8 4 Troubleshooting Revised Mar 11 S600 Instruction Manual To reflash the configuration data file 1 Select Transfer Data from the Config600 software 2 Choose the Comm port connected to the S600 Default parameters for serial ports are 38400 bps 8 data bits 1 stop bit
53. Form Number A6115 Part Number D301150X412 March 2011 FloBoss S600 Flow Computer Instruction Manual FloBoss s600s Remote Automation Solutions EMERSON Process Management S600 Instruction Manual Revision Tracking Sheet March 2011 This manual may be revised periodically to incorporate new or updated information The revision date of each page appears at the bottom of the page opposite the page number A change in revision date to any page also changes the date of the manual that appears on the front cover Listed below is the revision date of each page if applicable Page Revision All pages Mar 11 All pages Jan 11 All pages Jan 07 All pages Sep 04 Initial issue Aug 01 NOTICE Remote Automation Solutions RAS division of Emerson Process Management shall not be liable for technical or editorial errors in this manual or omissions from this manual RAS MAKES NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND IN NO EVENT SHALL RAS BE LIABLE FOR ANY INCIDENTAL PUNITIVE SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF PRODUCTION LOSS OF PROFITS LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL FUEL AND POWER AND CLAIMS OF THIRD PARTIES Bristol Inc Bristol Canada BBI SA de CV and Emerson Process Management Ltd Remote Automation Solutions d
54. IGIN CH5 19 DIGIN CH6 1 DIGIN CH 17 2 DIGIN CH 18 3 DIGIN CH 19 4 DIGIN CH 20 5 RETURN CH 17 20 6 7 DIGIN CH 22 8 DIGIN CH 23 9 DIGIN CH 24 20 DIGIN CH 25 21 DIGIN CH 26 gt o 23 DIGIN CH 28 24 RETURN CH 25 28 Revised Mar 1 1 I O 4 19 S600 Instruction Manual Pin Function 25 DIGIN CH 29 26 DIGIN CH 30 27 DIGIN CH 31 28 DIGIN CH 32 29 RETURN CH 29 32 Table 4 16 DIGIN Pin Connections for SKT F Pin Function 19 DIGIN CH7 18 DIGIN CH8 17 RETURN CHSS 16 DIGIN CH9 15 DIGIN CH10 14 DIGIN CH11 AB E DIGIN CH12 11 DIGIN CH13 10 DIGIN CH14 9 DIGIN CH15 8 DIGIN CH16 7 RETURN CH13 16 4 2 2 Digital Outputs DIGOUT Each Prover module provides 12 digital output DIGOUT high current open collector type channels The maximum current rating is 100 mAmps at 24 Volts dc Output frequencies up to 0 5 Hz are possible Carefully check the DC polarity Use an external DC supply in series with the load When using inductive loads such as relay coils place a diode across the load The DIGOUT channels CH1 and CH2 are located on connector SKT E Channels CH3 and CH12 are located on connector SKT F Refer to Tables 4 17 and 4 18 for the DIGOUT pint connections Refer to Figures 4 25 and 4 26 for field schematics SKT E 36 i O EE EXTERNAL E ae e 24V SOURCE S600 DOCO645A Figure 4 25 Digital Output Schemati
55. L5042 12 1 11 7 2700 i V PETE HANDHELD HART A S600 COMMUNICATOR XMTR SN else Figure 4 33 HART Device and Handheld Communicator Beyond the IS Barrier 24VDC A N HART Tx Rx a ELDE y PART CABLE Y XMTR J R A gt 2700 V S600 DOCO548A V CLEAN 24VDC EARTH RETURN Figure 4 34 HART Device without Handheld Communicator 4 4 Mezzanine Module P148 The mezzanine module P148 can be fitted to the Prover or the I O module see Figure 4 2 and provides pulse inputs When used on the I O module it affects pulses 1 and 4 when used on the Prover module it affects pulses 2 and 5 The factory fits I O modules with a mezzanine module although you can order an additional mezzanine module for a Prover module or move the mezzanine module from your I O module to your Prover module depending on your circumstance and needs Typically the mezzanine module supports master meter provers but can be employed for other provers as well Revised Mar 11 I O 4 27 S600 Instruction Manual This page is intentionally left blank 4280 MA Revised Mar 14 S600 Instruction Manual Chapter 5 Front Panel This chapter discusses the S600 s front panel including the keypad LCD display screen communications port and LED The chapter also discusses how to navigate through the display screens
56. M SETTINGS 5 SECURITY 6 TECH ENGINEER 6 COMMUNICATIONS 7 USB 8 CALCULATIONS 2204 i Lor 4 gt Figure 5 15 USB Report Control Menu Screens 3 and 4 in the USB report sequence see Figure 5 16 enable you define how the system presents report content either as ASCH text or as a CSV file and whether reports are separate files or combined USB REPORT PROGRESS USB REPORT FORMAT USB REPORT COMBINE Value Status Status 0 TEXT NO P204 2 lt of 4 gt P204 3 lt of 4 gt P204 4 lt of 4 gt Figure 5 16 USB Report Options Note Both of these options require you to enter a valid security code before you can change the USB report defaults text file and separate reports Revised Mar 1 1 Front Panel 5 15 S600 Instruction Manual 4 Once you define the report parameters return to the first screen USB Report Control in the sequence Note These settings become the defaults for all reports you download to the USB flash drive until you change them Press CHNG Enter a valid security code The USB Report Control menu displays 7 Select a report option A confirmation screen displays USB REPORT PROGRESS Value P204 2 lt of 4 gt 1 ABORT CONF IRM 2 DUMP REPORTS 3 DUMP ALARMS SET TO 4 DUMP EVENTS DUMP REPORTS 1 YES 2 NO A Warning Figure 5 17 Changing a Display Value 8 Press 1 to confirm your selection As the report export proceed
57. N 2 STATION 3 STREAM 4 STREAM 5 STREAM 6 STREAM RON 1 2 A Station 1 Gas Station 2 Liquid Stream 1 Gas Turbine Stream 2 Gas DP 1 AVE T amp P 1 AVE T amp P 1 KF MF LIN 1 STREAM SETUP 2 STAT amp CTRL 2 STAT amp CTRL 2 STREAM SETUP 2 STREAM STATUS 3 SEQUENCE CTL 3 STREAM STATUS 3 METER SETUP 4 FBAL CTL 4 METER SETUP 4 METERING lO 5 PROVER IO 5 METERING IO 5 CALCULATED DATA 6 RUN CTL 6 CALCULATED DATA 6 FWD AVG DATA 7 RUN STATUS 7 FWD AVG DATA 7 REV AVG DATA 8 Next 8 Next 8 Next 1 Previous 1 Previous 1 Previous 2 CONSTANTS 2 CALCULATED DATA 2 FWD AVG DATA 3 STREAM DATA 3 FWD AVG DATA 3 REV AVG DATA 4 HALF RUN 4 REV AVG DATA 4 COMPOSITION 5 FULL RUN 5 COMPOSITION 5 PIPE CORRECTION 6 FINAL RUN 6 FLOW SWITCHING 6 FLOW SWITCHING 7 VALVES Revised Mar 11 Front Panel Navigation v Stream 3 Liquid Coriolis ne oN e NOTES KF MF LIN PROVED DATA SETUP STATUS METER SETUP CALCULATIONS Next Previous CALCULATIONS BASE TO MTR SEL TO BASE COR IO FLOW SWITCHING B 3 S600 Instruction Manual B 5 Plant I O Menu The parameters in this group are the values limits and status of the field I O Main gt Plant O Menu 1 ANALOG INPUTS 2 PRT RTD INPUTS 3 HART INPUTS 5 PULSE INPUTS 6 DIGITAL OS 8 Next 1 Previous 2 DIGITAL OS 4 FREQUENCY INPUTS 5 PRO
58. PEN SOUCO asgi rae aeranta a Ai ae ene au Ea Eai 1 8 Options GRANGING rsin eaan n asanda naan 5 10 OptoisolatOr as hir ereas aia naea oasi A 5 Overa NGE src tada A 5 P P148 Mezzanine module eeeeeeeeenenn 4 27 P152 CPU module ccccccccceseeeeseeteeeeeeeseeeees 3 1 P154 Prover module oooococcocccccococaccconcnnnncnnnnnnos 4 16 P188 HART Module cccceeecesseeeesteeeeeeees 4 25 P190 M00 iania N 1 3 Page reference NUMbEr snene 5 6 Pages data neo il aa a a aa 5 5 PG Bos ka mig aii ee vitae a A 5 Peer to peer link eee eeeeeeeeeeeeeeeeeeeeeeeeeeeneeees A 5 PID stent tie Bie ee a BS A 5 POM exited celta Se ee Be A 5 Power SUPDIY 0 ceecceceeeeeeeeeeeeeeceeeeeseaeeeseneeeeas 3 4 Priscila dean dd 5 4 5 13 PIO viene hai elites A 5 ProtoColi a a uhare ea att at et a a a ea iaaa A 5 Prove SCQUENCE cceeeeneceeseeeeteeeeeeeeeeeeeneees A 5 Prover Board PULSEN anina cect nets etic 4 21 PULSEOUT 2s it ae eet eh 4 22 Prover Jumper Settings ccccceeeeseeeeeeees 4 24 Prover MOQU O sietinas aE 4 16 BIE E E td N 4 18 Prover Module DIGOU Tee eaa is tea ee 4 20 Frequency Inputs 4 22 JUMPS ei A tedden 4 24 Patata evista ete tes A 5 PRT RTD Inputs 0 0eeeeeeeeeeeeeeeeeeteeeeeeeeesaees 4 13 Po a iii A 5 PL da cado A 5 Pulse Inputs TUDNO aeaea a 4 9 4 21 Pulse Outputs PULSECOU Tuti 4 10 4 22 1 4 Index R A cue AE E eee it tna T A 5 Raw Pulse Output RAWOUT ceeeeee
59. VER SWITCHES f Analog Inputs 1 ADC 01 ADC01 2 ADC 01 ADC02 3 ADC 01 ADC03 4 ADC 01 ADC04 5 ADC 01 ADC05 6 ADC 01 ADCO6 7 ADC 01 ADC07 8 Next 1 Previous 2 ADC 06 ADC06 3 ADC 07 ADC07 4 ADC 08 ADC08 5 ADC 09 ADC09 6 ADC 10 ADC10 7 ADC 11 ADC11 8 Next 1 Previous 2 ADC 12 ADC12 3 ADC 13 ADC13 4 ADC 14 ADC14 5 ADC 15 ADC15 6 ADC 16 ADC16 Y PRT RTD Inputs 1 PRT 01 PRTO1 2 PRT 02 PRTO2 3 PRT 03 PRTO3 4 PRT 04 PRTO4 B 4 Y Frequency Inputs 1 FREQ 01 FRQO1 2 FREQ 02 FRQ02 3 FREQ 03 FRQO3 4 FREQ 04 FRQO1 5 FREQ 05 FRQ02 Pulse Inputs 7 Prover Switches HART PARENASISARONS HART 01 HART 02 HART 03 HART 04 HART 05 HART 06 HART 07 Next Previous HART 08 HART 09 HART 10 HART 11 HART 12 Front Panel Navigation A PIS CoS Cp Gl Go SS PIP 01 PIPO1 PIP 02 PIPO2 PIP 03 PIPO3 PIP 04 PIPO4 PIP 05 PIPOS PIP 06 PIPO6 PIP 07 PIPO7 Next Previous PIP 06 PIPO6 PIP 07 PIPO7 PIP 08 PIPO8 PIP 09 PIPO9 PIP 10 PIP10 1 PRV 01 v Digital Os 1 DIGITAL IO 01 2 DIGITAL IO 02 3 DIGITAL IO 03 4 DIGITAL IO 04 Revised Mar 11 S600 Instruction Manual B 6 System Settings Menu The system uses the parameters in this group in report gathering or for maintaining the S600 The Unit Setup submenu con
60. a aa a traigas 3 7 COMMUNICATIONS pirea ainena 3 5 Contig RepOMtd c i tarse 5 14 Config Transfer preron a ee iaiia 1 6 Config600 Pro Lite Lite Technical Information ooooonnnccnnccnnnniinncccnnnos 1 8 GONfIgODO mosina en nr err cre er errr Ea A 2 Configurations SOCIO eiee EREE e cevnycet teveteezemeay 5 17 GONStANNS EATE ATEN A 2 Constants Log ins mennan te areas 5 14 A O A 2 CPU castillo alte A 2 CPU MOdUlB cooooocccccccccccoccccnoncnoncncncnncnnncnannncnnn nos 3 1 e p EE S a seth tno tists iii A 2 s E EE A E ET A 2 Current Alarm cc ccceccceceeeeeeeeeseneeeseaeeseeeees 5 14 Current Report e cccccccecsceeeeeeeceeeeeesaeeeeneeees 5 14 GM Sook ARA A 2 D DA A 2 Data display ooooonoccccnonociccnnnoccccanccnnnnnanannnnnnnanos 5 5 Data display page coooooccccnnnnoccccnonoccncnanananannnnanos 5 8 DataDuUS oia A 2 DOS ia is A 2 DCU unta taa idas A 2 Default display oooccccnnnnonnnncnnccnnncancrcnnanccnnnos 5 12 DensitoMeter oooooccccccncnococonoccccnnnnconannononcnnnnnnnnnnns A 2 Dl ri AE etna A 2 Digital Inputs DIGIN oooonnononnnnnnncccncncccn 4 6 4 18 Digital Outputs DIGO U Tarrasa lt 4 8 4 20 DIN in 4 13 A 2 Disabling encryption oooccconnoccccnnnoccccccnnancncnanns 5 18 ES A A a E s A 3 DISP2key iti hin ti at tain 5 9 DISPlAY tati fe 5 3 LD ads 5 5 Display DUMP ierdie einsa 5 14 Display ShOrtcut c ccceeeeseeeeeeeeesseeeeeeeeeees 5 13 DM Sinai A 3 DP tana A 3 DPR cun oi Mer
61. a te A 3 DRA Minuta tra A 3 DU iia ias A 3 Dinar lina A 3 DVS unta rotar so tana A 3 E E Formatie A A 3 l 1 S600 Instruction Manual Editing VAlUCS oeiia earann iaaa 5 5 EEPROM aria aeta arenae iaa rita tactil reales A 3 Enabling encryption cccoonnccccnnnocccnnonanaccnnnnnnncns 5 17 Encryption DisabliNd axila 5 18 Enabling ala iii 5 17 E e ll o 5 4 Environmental Considerati0NS oooomcnncinnccccc 2 2 A Tr A 3 Ethernet LAN POfticooccccncnnccnnccconononcconcnnnnnanancnnnos 3 7 Ethernet Ports ccceeseceeeeseeceeeeeeseneeeeeseneees 1 3 a Oe ee O corres crite cot er rere A 3 Event Log is 5 14 Exponent cane narea a ea enema 5 3 A 3 Exponential ForMat oocccnnnnnocinnnococinncnonancnnnnnnnn 5 13 Exporting reports USB s es 5 15 F EROS io 5 3 Figures 1 1 FloBoss S600 Flow Computer 1 2 1 2 CPU Module 1 4 1 3 Intelligent I O Module ooooococinicocicccccnns 1 4 1 4 Front Display Panel 1 5 2 1 FloBoss S600 System Components 2 2 2 2 Removing the Front Panel 2 3 2 3 Lifted Front Panel cc cccccsseeeeeees 2 4 2 4 Remove Connector cccceeeesseeeeeesees 2 5 2 5 Panel Mount Dimensions 008 2 6 2 6 Panel Cutout Dimensions 06 2 7 2 7 Panel Mount Support ceeeeeeees 2 7 2 8 Unscrewing the Retention Screws 2 9 2 9 Using the Ejectors ee eeeeeeeeeeeeeee 2 9 2 10 Module Ready for Removal or Insertion 2
62. all the alarms and are prepared to acknowledge them all together The inverse date on all the alarms then returns to normal video Once you clear an alarm condition 1ts alarm prompt automatically clears from the display When you have cleared all the alarms in the system the Alarm light resets to a constant green Note If the Alarm LED is orange refer to Chapter 8 Troubleshooting Front Panel Revised Mar 11 5 4 LCD Display p 2 TOTALS Asterisk after an 3 OPERATOR option number TP ax PLANT 1 0 indicates a sub menu 5 SYSTEM SETTINGS S600 Instruction Manual The S600 s LCD front panel display provides up to eight lines of information displayed as alpha numeric characters Displays can be menus which typically enable you to access sub menus or data pages Figure 5 3 shows the S600 main menu 1 FLOW RATES 6 TECH ENGINEER 8 CALCULATIONS Figure 5 3 S600 Main Menu The S600 uses all eight lines of the display to show the available menu options which are arranged in a hierarchy of menus and submenus Each item on menus and associated submenus is numbered which enables you to select menu items using the numeric keys on the keypad An asterisk immediately after an option s number such as 1 FLOW RATES indicates that you can access one or more submenus from that option A decimal point immediately after an option s number as in 1 STRO1 UVOL FR indicates the option accesses a
63. ams and on the station settings during the generation phase Frequency input HART Hex Heating Value HV Revised Mar 1 1 Highway Addressable Remote Transducer or HART is a communication protocol designed for industrial process measurement and control applications It combines both analogue and digital communication and can communicate a single variable using a 4 20 mA analogue signal while also communicating added information on a digital signal Hexadecimal referring to numbers in base 16 that is numbers from 0 through 9 and letters from A through F See Calorific Value CV Glossary A 3 S600 Instruction Manual Holding Analog Output number value to be read Register Hz Hertz I J K Integer Any positive or negative whole number including zero Intelligent I O The Intelligent Input Output module P144 also known as IlO 1 0 Input and Output IP Institute of Petroleum or Ingress protection standard referring to British standard 5420 or International Electro Technical Commission standard 144 IP2 In the calculations section of the generator this option includes the Liquid Volume Correction Tables 53 or 54 for a non US configuration IPL 600 Interactive program loader a tool used to transfer application programs from a PC to the S600 IS Intrinsic Safe A technique used to prevent excess electrical energy or faults in instrumentation from causing explosions in hazardous atmosp
64. are stored in three separate memory locations Tri reg format for maximum integrity The user language LogiCalc also allows you to perform logical control and double precision mathematical functions on the database objects Figure 1 3 Intelligent I O Module The S600 s front panel interface enables you to manage an existing configuration or create a configuration using the PC based Config600 configuration software General Information Revised Mar 11 S600 Instruction Manual A communications port on the bottom of the panel provides a way to directly connect to a PC The front panel interface consists of a backlit LCD display a 29 button keypad and an alarm status LED see Figure 1 4 EMERSON Figure 1 4 Front Display Panel 1 3 Config600 Configuration Software Revised Mar 1 1 Using Config600 you can both send upload new or modified configurations to the S600 and receive download existing configurations from the S600 You can also define the following functions Stream and station totalisation Batch totalisation and correction Three term PID control Flow balancing Flow scheduling Automatic proving sequence K factor or meter factor linearisation Valve monitor control Sampler control Station densitometer Station gas chromatograph Forward reverse and premium error totals Comprehensive maintenance mode General Information 1 5 S600 Instructi
65. at the ratio of the gas compressibilities is also taken into account SRAM Static random access memory Stores data as long as power is applied typically backed up by a lithium battery or supercapacitor S600 FloBoss S600 Flow Computer fitted with the new CPU module with the ColdFire MPC8313C 333 MHz with integral floating point processor T Task An operating system concept that refers to the combination of a program s execution and the operating system s bookkeeping information Whenever a program executes the operating system creates a new task for it TCP IP Transmission Control Protocol Internet Protocol Time and Flow An option that allows the S600 to average process variables based on time flow or Averaging time and flow Totaliser Area of RAM for integrating totals Transducer Device that converts energy from one state to another TRI REG Triple register an area of RAM where data is stored in triplicate normally used to store totals TX Transmitted information U Underrange Under the preset current limit for the A C Converter A 6 Glossary Revised Mar 11 S600 Instruction Manual V Variables Changeable values V Cone A differential pressure device produced by McCrometer Volatile Memory that is unstable in the absence of power VWI View Interface now superseded by the Daniel Ultrasonic Interface WwW Warm Start An S600 startup process in which the configuration remains untouched Watchdog A hardware circuit
66. c Relay 4200000 YQ Revised Mar 11 S600 Instruction Manual SKT E 36 x ALARM LED SKT F EXTERNAL 35 24V SOURCE S600 DOCO646A Figure 4 26 Digital Output Schematic 24 V Switched Indicator Table 4 17 DIGOUT Pin Connections for SKT E Pin Function 36 DIGOUT CH1 37 DIGOUT CH2 Table 4 18 DIGOUT Pin Connections for SKT F Pin Function _37 DIGOUT CH3 36 DIGOUT CH4 35 RETURN CH1 4 34 DIGOUT CH5 33 DIGOUT CH6 32 DIGOUT CH7 31 DIGOUT CH8 30 RETURN CH5 8 29 DIGOUT CH9 28 DIGOUT CH10 27 DIGOUT CH11 26 DIGOUT CH12 25 RETURN CH9 12 4 2 3 Turbine Pulse Inputs You can use the four pulse inputs either independently or as two pairs Generally they are used for dual pulse measurement such as turbine applications In dual pulse mode you can enable level A or B pulse checking Each input has an input range of 1 Hz to 10 kHz Each channel has live integrity checking If cabling faults develop or if the pre amp power fails the system activates a circuit fail alarm Table 4 19 shows the dual pulse input pin connections Refer to Figure 4 27 for field wiring schematics Revised Mar 11 I O 4 21 S600 Instruction Manual EXTERNAL 24V SOURCE C PREAMP A Y DOCO650A Figure 4 27 Pulse Input Schematic with 24 V P148 Mezzanine Module Table 4 19 Dual Pulse I
67. cess Webserver Access 6 1 S600 Instruction Manual 6 2 Note For firmware prior to version 06 05 webserver access is For further information on using this screen refer to Chapter 7 Advanced Setup Configuration in the Config600 Software User Manual Form A6169 Once you complete this security level access matrix you can access the S600 s webserver over a TCP IP connection available only through the NTWK1 port on the CPU module For firmware at or above version 06 05 webserver access is available on both the NTWK1 and NTWK2 ports Accessing the S600 One Point of Control A Caution While the S600 web interface can support up to five concurrent webserver sessions it only allows one point of control at a time The S600 gives control the ability to change data to the person who first accesses the device whether through the S600 front panel or through a TCP IP connection Anyone else who accesses the S600 regardless of access method can only view data until the first user logs off Control then passes to the next person with sufficient security who requests that control Since the S600 automatically refreshed pages the page refresh acts as the request for control For this reason ALWAYS use the Log Off option to exit the webserver rather than just closing the browser session Closing the browser session may not completely relinquish control To access the S600 1 Connect to the S600 using th
68. cnanoncncnnnnnnnnn nano nn nr nnnn nn rra rra 5 4 5 4 LGD DIS Play cti tt a Pa E E EE 5 5 5 5 Navigating the DISPIAYS scorrerie teiro e beste aa Eeen 5 7 5 5 1 DISP KOs coin a deel feces st a A uneven Atta ti canon Meee sve tends 5 9 5 5 2 Moving Through the Menus iesieta es eranan i EEs n DEES SEER REN ER KENNERS ESSERE 5 9 5 5 3 Menu Hierony rassir ati cd 5 9 5 5 4 NS peel che aA a e aa aa Aar aa etal aaa aaae a a AADA a AASER ESEAS 5 9 5 6 Changing a Display OPON ass ice micros 5 10 5 7 Changing amp Display Value cusco ita 5 11 5 8 Changing a Calculation MOOG viiccsssscccescasccestcsceeveeteaacaeccceeeuecesazcazacgcenestcseperentacenzsatereertaesteenanes 5 12 5 9 Assighing a Default Page sois ina rada 5 12 5 10 Assigning a Page to a Function F Key oooonnccccnnnacocicnncnccnnnnnonancnn einer cnn rn nana narran rra 5 13 5 11 Using the Exponential EXPT Key oooccconcccccononoccconononccnnnannnccnnnnnnn nn nn rre 5 13 5 12 Usma the Print Kyoto tail 5 13 5 13 Exporting Reports USB laico rro acia 5 15 5 14 Selecting a Configure scort ari 5 16 5 15 Enabling ENCON tias 5 17 Chapter 6 Webserver Access 6 1 6 1 Defining Webserver ACCESS ccccceceeceeeeeeeeeeeeeceeeeeceaeeeeaaeseeaeeseeeeeseaesssaaesecaeeseeeesuaeeesaeeeeeeesaas 6 1 6 2 Accessing the SOOO iniaiaiai ar aa A raa EA A aA ENa a IE i 6 2 6 3 Navigating the Webserver Interface cccccecccseeeeseeceeeeeceeeeeeaeeeeeeeceaeeeeseaeeeeeeeseaeeesaeeesaeseeeeeeea
69. completed an operational sequence 5 3 5 Alarm LED and Alarm Keys Alarm Display Located between the F keys and the MENU key on the keypad is the Alarm LED and two alarm related keys VIEW and ACCEPT During normal operations with no alarms activated the Alarm LED is constantly green The system can trigger an alarm when there is a malfunction or when measurements exceed the pre set limits for a parameter At that point the alarm signal may be relayed to a terminal or klaxon in the control room On the S600 front panel a flashing red LED indicates an alarm The alarm display shows the source of the alarm When an alarm activates the light flashes red until you press VIEW to display the parameters that have triggered the alarm You then press ACCEPT Once you acknowledge an alarm the LED light is a constant red until you clear all the alarm conditions The first line of the alarm display indicates the date and time of the alarm Until you accept the alarm the date displays in inverse video that is light letters on a dark background The second and third lines describe where the alarm has been activated and its nature The total number of alarms both accepted and unaccepted appears on the bottom line of the alarm display If you have more than one alarm to view you can press 4 or W to cycle through the alarm display After you have viewed all the alarms press ACCEPT That notifies the S600 that you have viewed
70. ction provides a series of checkpoints for frequent issues 8 2 1 Power Issues If you are experiencing trouble with powering up the S600 Check the wiring connections at terminal block TB1 on the CPU backplate and the wiring at the power source Check the power supply voltage Check the fuse on the CPU module Refer to Section 8 3 4 Changing the Fuse 8 2 2 Startup Menu If RESETTING RESTARTING or the Startup menu does not appear on the display Check the power supply voltage Check the fuse on the CPU module Refer to Section 8 3 4 Changing the Fuse After initialization if the Startup menu appears instead of the Main menu select the Warm Start option If a warm start does not occur Check jumper J2 on the CPU module If it is in the closed cold start position then move it into the open warm start position to allow a warm start This also allows the unit to bypass the Startup menu in the future Check for a valid configuration If no configuration is present refer to Section 8 3 2 Send and Reflash Config File Check whether a Clear SRAM command has been issued 8 2 3 Front Panel Lighting If the Front Panel display is not backlit Check connector J2 between front panel and main board Check the display for text and numbers If the screen is entirely blank contact your local sales representative or technical support 8 2 4 Front Panel LED If the LED on the front panel indicates alarm and malfuncti
71. ctor Description P1 Back plane connector P2 Cold start forced on power up P3 Security jumper Off Level 1 security enabled Debug console factory use only Processor programming header factory use only CPLD programming header factory use only Termination resistors for COM5 1 2 side for ON 3 8 CPU Module Revised Mar 11 S600 Instruction Manual Jumper Connector Description ES Termination resistors for COM6 1 2 side for ON _ S eS iD sde fF ON P10 RS 422 RS 485 selector for COM5 1 2 4 5 7 8 10 11 side for RS 422 Jumper 14 15 must always be fitted P11 RS 422 RS 485 selector for COM6 1 2 4 5 7 8 10 11 side for RS 422 Jumper 14 15 must always be fitted P12 RS 422 RS 485 selector for COM7 1 2 4 5 7 8 10 11 side for RS 422 Jumper 14 15 must always be fitted P13 Termination resistors for COM10 1 2 ON P14 Termination resistors for COM9 1 2 ON P15 Termination resistors for COM12 1 2 ON P16 P17 TB6 serial port or digital input mode selector 1 2 and 3 4 for serial port 2 3 and 5 6 for digital input P18 Termination resistors for COM11 1 2 ON P20 Watchdog Jumper on 2 3 must be selected P26 Flash write protect P27 Flash boot selection NAND NOR 3 5 USB Port Use the 2 0 USB port on the CPU module to export alarm history event history and report history information to a USB flash drive You access the export facility either through the S600 front panel or the webserve
72. d you can access the S600 over its Ethernet communications ports The configuration file residing on the S600 must have been created using Config600 software version 1 4 or greater For full functionality Remote Automation Solutions recommends you use Internet Explorer version 6 0 or later although alternate web browsers may work In This Chapter 6 1 Defining Webserver CC8SS coccccinnncinnninnncccconccnnoncnnnnnccnnn canaria cnn 6 1 6 2 Accessing the S6OO oooooccconcccnnncccconcconnccnnonoconancnnnnacnnnnnnnan ona nnnannnnannnns 6 2 6 3 Navigating the Webserver Interface oooooccnncnninininnnnnnnccccconnnnncannancccnna 6 4 6 1 Defining Webserver Access 600 PCSetup docs amp File Edit View Tools Window Help Oe a rtu wA Using Config600 software you must first define the specific content each security level can view DER DOA e System Graphic System Setup 1 0 Setup Stream 1 RTU Advanced Setup Conversions Constants Alarms Security Displays Webserver Calc Explorer For Help press F1 Revised Mar 11 Access Limits Security Access Allowed Level f A A Displays Reports Alarm Diagnostics Remote cept Access a4 Vv Vv Vv lv B r a r B 1117141434 ue Ue UU 1111717143424 111171714344 ate ee oe 404 40 0 1 Language Support DEFAULT e IV Auto hide unused displays Security Security Level 1 Figure 6 1 PCSetup Webserver Ac
73. d to define the default display on the S600 or to enter negative numbers You can also use the minus key to define access shortcuts to frequently used displays Refer to Section 5 9 for further information 5 3 4 Operation Keys You use the Operation keys in conjunction with the numeric keys to perform a variety of tasks including Exponent EXPT Use the EXPT key to enter numbers in scientific notation For example if the value you need to enter exceeds the space available on the display a maximum of 20 characters you need to express the data in exponential terms CLEAR Use the CLEAR key to cancel or exit from the current operation and return to the previous data display You can also use CLEAR to activate the default display if configured Display DISP Use the DISP key to enter the path of a required display The Status ID line at the bottom of every data page shows the display path Change CHNG Use the CHNG key to edit a displayed database item Revised Mar 11 Front Panel 5 3 S600 Instruction Manual 5 4 Note You can only change items marked with an asterisk PRINT Use the PRINT key to display the print menu where you can submit commands for various pre configured reports or logs to a printer or computer terminal Enter 7 Use this key called the Enter key in this chapter in combination with the numeric and CHNG keys to confirm that you have entered the data correctly and
74. e Current Alarms Lists all the acknowledged and un acknowledged alarms currently set in the flow computer in separate chronological lists Modbus Maps Lists the Modbus maps stored in the S600 that are assigned to a telemetry link Alarm and Event Lists history of all alarms and events Log Select a report based on the following options Option Sub Reports Configuration 1 Constant Log TXT 2 Constant Log CSV 3 Display Dump 4 Security Dump 5 All Alarms ECTS 1 7 nn 2 Config Report 3 Archived Reports Reports Communications 1 Modbus Maps Current Alarms No sub options prints a list of current alarms to the designated terminal or serial printer 5 14 Front Panel Revised Mar 11 S600 Instruction Manual Option Sub Reports Logs 1 Alarm Log 2 Event Log Abort Printing No sub options stops printing 5 13 Exporting Reports USB The enhanced CPU module has a USB port You can attach a USB flash drive to the port and use an option on the front panel to export report event or alarm history reports to the flash drive To export reports 1 Insert a flash drive in the USB port 2 Select TECH ENGINEER from the Main Menu 3 Select USB from the Tech Engineer menu The USB Report Control menu displays see the screen sequence in Figure 5 15 1 FLOW RATES 1 DISPLAY SETUP USB REPORT CTL 2 TOTALS 2 CONTRAST 3 OPERATOR 3 DATE amp TIME Status 4 PLANT I O 4 DISPLAY TEST IDLE 7 5 SYSTE
75. e eter eeeteeeteeeeeeaees 4 8 4 1 5 Turbine Pulse InputS oooonncccccnnnnnninnnonoccnccnnnnnncnnnnononncnncnnnnanns 4 9 4 1 6 Pulse Outputs PULSEOUT 0 ee eeeeeeeeenteeeeeeaes 4 10 4 1 7 Raw Pulse Output RAWOUT eee eeeeeeeeeenteeeeeeaes 4 11 4 1 8 Frequency INputs c cccccceeceseeseceeeeeeeeeeeeeeeeeaeeeeeeeeeeeees 4 12 4 1 9 PRTRTDINputs siii ici iii 4 13 4 1 10 Jumper Settings e xiii ria tassels 4 14 4 2 Prover Module P154 cccccecceesesceceeeeeceeeeeseeeeseeeeesceeeseaeeseneeees 4 16 4 2 1 Digital Inputs DIGIN oooonnnnnnnnnnnnicinnnncccnnnonononcnnnanancnnnnnnns 4 18 4 2 2 Digital Outputs DIGOUT Jesseninit 4 20 4 2 3 Turbine Pulse InputS ooconoocnncnnnninnnonocconcconcnnnnnnnoncnnnnnnnnanannns 4 21 424 Pulse Outputs PULSEOUT 00 eee eee eeeeenteeeeeeaes 4 22 4 2 5 Frequency INputs ccccceeceeseeseceeceeeeeeeeeeeeeeeeeeeeeeeeeeees 4 22 4 2 6 JUMPEH SCUINGS violas dede dered 4 24 43 HART Module P 188 sionistas 4 25 4 4 Mezzanine Module P148 000ocoococccccnnocccccnnocicccononcnccnanancnn cana ncnrnnnnnos 4 27 Perform all wiring with stranded wire no larger than 1 75mwm Observe all local wiring practices and regulations Do not use a Mega or similar instrument to check for isolation or continuity between signals on any of the S600 connectors These instruments produce voltages far in excess of design parameters and may damage the S600 4 1 1 0 Module P14
76. e numbers 0 through 9 Analogue A signal with no defined steps its value being determined by its size Annubar A primary flow element that operates by sensing an impact pressure and a reference pressure through multiple sensing ports connected to dual averaging plenums The resultant difference is a differential pressure signal Sensing ports are located on both the up and downstream sides of the flow element The number of ports is proportional to the pipe diameter ANIN Analogue input also know as Al ANOUT Analogue output also known as AO ANSI American National Standards Institute An organization responsible for approving U S standards in many areas including computers and communications Standards approved by this organisation are often called ANSI standards for example ANSI C is the version of the C language approved by ANSI ANSI is a member of ISO See http www ansi org ASCII American Standard Code for Information Interchange Numeric values assigned to letters numbers and other characters to enable exchange of information between devices for example A 65 B 66 and so on AWG American Wire Gauge a system of sizing wiring Baud An indicator of the rate of serial data transfer for example a baud rate of 10 indicates 10 bits per second Basetime The end of day time when any daily weekly or monthly reports print also known as Batch control contract hour S600 supports three basetimes
77. e standard communications port 2 On a PC currently connected to the Internet open the Windows Internet Explorer browser version 6 and greater 3 Type the IP address of the S600 in the browser s URL address bar in the format http nnn nnn nnn nnn and press Enter Note If encryption has been enabled on the webserver see Chapter 5 Section 5 15 Enabling Encryption you must type the IP address in the format https nnn nnn nnn nnn where https indicates a secure server Depending on your web browser settings there may be a short delay followed by a prompt to accept a certificate when you first connect to the S600 To enable communication with the S600 you must accept the certificate To obtain the IP address for the S600 s Ethernet port use the S600 s front panel display From the main menu select Tech Engineer gt Communications gt Assignment gt TCP IP 1 4 S600 displays a dialog box prompting you for a user name and password security code Webserver Access Revised Mar 11 S600 Instruction Manual Connect to 10 208 15 174 The server 10 208 15 174 at 5600 8 requires a username and password Warning This server is requesting that your username and password be sent in an insecure manner basic authentication without a secure connection User name E Password C Remember my password 5 Enter the same password that you would use to access the PCSetup Editor The passwords are establish
78. e to guarantee Caution accuracy Set all channels ANIN 1 5 on the first A D converter for either voltage or current Set all channels ANIN 6 10 on the second A D converter for either voltage or current Refer to Table 4 13 for jumper settings on the I O module HAZARDOUS AREA SAFE AREA SKT A 8 o o gt O Qn 8 af gt 4 20 mA MTL787S BARRIER LK16 LIN XMTR N l E EXTERNAL Z 24V SOURCE 20 S600 DOC0552A Figure 4 4 Analogue Input Schematic with IS Barrier and using Internal Resistor SKT A 8 gt LINK 4 20 ma pene LK16 OFF MY XMTR j EXTERNAL 24V SOURCE za S600 DOCOS53A Figure 4 5 Analogue Input Schematic without IS Barrier and using External Resistor The ANIN channels use the connectors labeled SKT A and SKT B which are located on the backplate of the I O module Channels CH1 to CH10 are located on connector SKT A Channels CH11 and CH12 are located on connector SKT B Refer to Tables 4 1 and 4 2 for the ANIN pin connectors BI YQ Revised Marta S600 Instruction Manual Table 4 1 ANIN Pin Connections for SKT A Pin Function 8 ANIN CH1 21 ANIN CH2 9 ANIN CH3 22 ANIN CH4 10 ANIN CH5 20 RETURN CH1 5 11 ANIN CH6 24 ANIN CH7 12 ANIN CH8 25 ANIN CH9
79. each defined stream Modifies the hierarchy menu so you can display analog and digital inputs and outputs Accesses various system settings normally available through the S600 display panel through the webserver Accesses tech engineer options normally available through the l S600 display panel through the webserver Allows you to review and change various system calculations Displays diagnostic values for streams stations and other system settings Special features include Watch list enables you to inspect or change database variables To change variables enable Debug mode from Factory Settings on the Cold Start menu Debug messages enables you to view advanced debugging information about calculations Calculation blocks Note Enable Debug mode only during development disable Debug mode when an S600 is operational at a site Closes the S600 webserver session and clears the browser s cache of S600 information 6 3 Navigating the Webserver nterface The webserver interface allows you to view reports and data from the front panel display screens Depending on your security level you may also be able toc hange values You navigate through the interface using two navigation bars Elements of the database display in a menu bar at the top of the screen The interface has two basic formats a data report and a screen format that corresponds to the screens displayed on the S600 front panel
80. ed in the configuration If you are unsure of your user name or password check with the person who created the configuration for your application Note The security level assigned to your security code determines how many menu bar options appear on the web access interface See Figure 6 1 6 Click OK The browser opens displaying information from the S600 FleBoss S600 Windows Internet Explorer OO enema 6r PC ur cory ove pis Vin Cae Wow aote Took mp Osnon OT WR Ariss Rs QD B idem Grom EMERSON Proven Management Roports Hierarchy HS System Setup Menu Menu Bar Report display area Figure 6 2 Initial Webserver Access You then navigate through the displays using the selections on the screen s menu bar see Table 6 1 Note The options on the hierarchy menu change as you select options from the menu bar Revised Mar 11 Webserver Access 6 3 S600 Instruction Manual Option Table 6 1 Webserver Menu Bar Options Description Reports Alarms Current Flow Rates Totals Operator Plant I O System Settings Tech Engineer Calculations Diags Log Off Moama the hierarchy menu to display all available reports Displays maintenance and current value reports for each defined stream Modifies the hierarchy menu so you can display flow rates for each defined stream Modifies the hierarchy menu so you can display hourly and daily totals for
81. eeeeeeeeeenneaeess 8 1 Mantissa iconos A 4 Maximum CablB ooooocccocccccccccococononononcnncananannn conc 3 7 Menu SlarlUPuriiada dada 7 3 8 2 Menu hierarchy enni a 5 9 Menu KEYS unaia a 5 3 MENUS id id 5 8 B 1 Messages Configuring cooccconoccconocanoncconannnanancncanccnnns 7 2 7 3 Resetting atinada 7 1 Restarting nit 7 1 Meter factorii lain dainiene dak A 4 Meter lineariSation cccceeeeeeeeeeeeeeeeeneeeeeees A 4 Mezzanine P148 Module ceeeeeeeees 4 27 MODUS wtanevese tie ia a a aaa aa ea A 4 Modbus Maps eeii A 5 14 Modemni int haters tna nord hilado A 4 Modulate oooococnnnnnonocccncoccnocanononccncnncnnnnnann cnn A 4 Modules GPUNPU52 usina tits 3 1 HART P188 e a 4 25 A A E N EA T E E T 4 1 Mezzanine P148 sesser 4 27 Pr ver P I5 iii 4 16 MON oera E A E TR A 4 MUItIDIOX OL ee ceeececeeeecceeeeeeeceeeteeeceeeesnneeeeneneee A 4 S600 Instruction Manual N Navigation Front Panel ococconnnincccccccnccncconcnnononcnnnoncnnnnnnnos B 1 Webserver Interface ooooonoocccncconocccinoccncnnccnn 6 4 Network Setup cccccceeeecseeeeeeeeseeeeeeeaeeseneeeeas 7 4 NOIS EE E TA ETA A 4 Non volatile Memory A 5 Numeric KeyS coococccccnnocccononoccccnnncorccnnnnanccnnnnn nn 5 3 NW roots toria A 5 O ODJECU karnane a ernannte arand aeskintan niaaa A 5 OO e TETERE EE E ELE EAE AEA A 5 OIM E E E E AE EE EEE ETSE A 5 ON eee e E eE EAEEREN ARESE A 5 Open COMOCtOM cece nner iaire niaaa A 5 O
82. eeeeeeseaeeeeeeeeteaeeesaeeteneeeeaes 8 3 8 2 7 Serial COMMUNICATIONS eee eee e cece ee eeeeeeeeeaeeeeeeeees 8 3 8 3 Procedure Siana i cede Bille eels salad di a Mow ead cuitedes a 8 3 8 3 1 Reflash Firmware occccccccnononnccccnnnnonanancnnnano nono nncn cnn nn conan 8 4 8 3 2 Send and Reflash the Config File ooononccnnccnncnnnninnnncccn 8 4 833 Clar SRAM cdi sees cet E dd didas 8 5 8 3 4 Changing the FUSC cccceeeeeeceeeeeeeeeeeeeseeeeessaeeeeaeeeeaes 8 6 When attempting to diagnose a problem with an S600 Remember to write down what steps you have taken Note the order in which you remove components Note the orientation of the components before you modify or remove them Read and follow all cautions in this manual Before you contact your local sales representative or technical support with a problem first check the following Are all the modules seated correctly and the retaining screws fastened Is all the field wiring properly connected Is the supply voltage correct When you are done troubleshooting perform a warm start or cold start see Chapter 7 Startup If your local sales representative or technical support instructs you to return the S600 replace the troubled parts with spares and return the troubled parts to the address given by the local sales representative or technical support Troubleshooting 8 1 S600 Instruction Manual 8 2 8 2 Checklists This se
83. eese siirre daga ira 4 1 ANINE eee eE aran ld 4 3 DAC AEE EE ETE EE ETTE 4 5 DIGlN MOET E EEIE EAEE ETENEE 4 6 DIGO U A REEE PEEN EPEA EEA 4 8 Frequency INputS oooccconoccccnnnocccccnnnancccnnnns 4 12 JUMP Suit ad ras 4 14 PATA iD tdt ota dto era 4 13 RUESE N cuatri 06d 4 9 PULSECU NT cairo 4 10 RAWOU E cadrar nea rapar e AEAEE AERAN 4 11 1 0 modules Specifications oooocccnnnnnnnnninncccnnocannncrnnannccnn 3 9 N E EEN a TE TE T pre A 4 InitialiZatiON oooooononnnnnnnionoccccncnnnananononccnncnnnnnnnnnns 7 1 Installation A A E 2 1 A each aetna Beier eda A 4 Ricci AAA da toa A 4 Rea dida da ea A 4 PEO acaricia cios e Llana 1 6 A 4 Sl a de erty er A 4 Revised Jan 11 Index S600 Instruction Manual SD A A IA cera A 4 SODA a A 4 ISO OI Dirt aa A 4 J JUMPEES sess ltilee is lid dd 3 8 VO Module cesccceseesseeeseseseeeessseeeeseaaes 4 14 Prover Module ce eccceeeceeeeeeeeeeeteneeees 4 24 K Key A A 5 3 B EAEAN aid A 5 3 5 9 O 5 4 EX PA eer e A cd aga 5 3 5 13 FUNCION usais iaa 5 13 MINUS tiraera 5 12 A enerne see ssrensreesre 5 3 Md 5 13 A O 5 2 L LAN Port EME ii ante 3 7 LCD Display coccconccccoccconocanonaccnancccnno nana nnnnann cnn 5 5 E D EIE O O A 4 LED ATA reee rara etarik EAR N AIE FEAR AE EART 5 4 LOCA i iaer arutas tsan aaga ent aa aee a a eais 1 4 M Main Menu 2 c ccccceceeeeeeeeeeeaeeeeeeeeeseeseneeaeees 5 7 Maintenance ccccceceeeeeeeeeeceeee
84. ential EXPT Key ecccccseeeeseeceeeeeseeeeeeeneeeeeeees 5 13 5 12 Using the Print Key ceecceccceececeeeeeeeceeeeeeaeeeeaaeeseeeeesaeeseaeeeeeees 5 13 5 13 Exporting Reports USB cccecceeeceeeeeeeceeeeeeeaeeeeeeeeseaeeesaeeeeeees 5 15 5 14 Selecting a Configuration ccccceeesceeeeeeeeeeeeeeeeeeeeeeeeseeeesaeeeeeees 5 16 5 15 Enabling Encryption ccccecccceceeeeeeeeeceeeeeseaeeeeeaeeseeeeesaeessaeeeneees 5 17 5 1 Description The S600 s front panel provides a local interface you can use to review or modify the values and statuses of system parameters Figure 3 1 shows the layout of the front panel EMERSON LCD Display F1 to F4 Keys LED Menu Key 4 Direction Key Numeric and Operation Keys Revised Mar 1 1 Front Panel 5 1 S600 Instruction Manual Figure 5 1 Front Panel 5 2 Front Panel Port The front panel port located on the bottom of the front panel is the primary connection for the Config600 software program to use when transferring configuration files The port requires a six pin RJ 12 connector part number 3080017 for EIA 232 RS 232D communications see Figure 5 2 Table 5 1 shows the pinout connections for a six pin connector You may also want to refer to Table 3 7 in Section 3 3 4 Local Operator PC or Remote Display Port which describes the pinouts when using the 15 way D type female connector Table 5 1 Front Panel Port Connections Pin Functi
85. equency This is used to correct discrepancies caused by the non linearity of the transducer connected to the pulse input Modbus A device communications protocol developed by Gould Modicon and used on the station supervisory computer data link Modem Modulator Demodulator a device used to communicate with other equipment using a telephone network Modulate Superimposing one signal upon another MOV Motor Operated Valve a valve that is motorized and requires a signal to drive the valve open a signal to drive the valve closed and has a two signals returning to the S600 to describe the valve as being open closed moving or illegal Multiplexor Multiple Input Selector N Noise Random electrical interference A 4 Glossary Revised Mar 11 S600 Instruction Manual Non volatile Memory type that retains data when the power supply is disconnected Memory NX 19 An AGA report developed for the calculation of supercompressibility factors O Object Generally any item that can be individually selected and manipulated This can include shapes and pictures that appear on a display screen as well as less tangible software entities In object oriented programming for example an object is a self contained entity that consists of both data and procedures to manipulate the data Octal Numbers in base 8 that is numbers 0 through 8 Off line Accomplished while the target device is not connected by a communications link For example off li
86. ese communications ports 3 3 4 Local Operator PC or Remote Display Port Revised Mar 1 1 You can configure COM3 or COMA to connect the S600 to a remote display or the host PC COM2 Use only shielded multi conductor cable to connect to the COM3 4 port It is recommended particularly in noisy environments that you CPU Module 3 7 S600 Instruction Manual Connecting to connect the cable shield to earth ground to keep the signal ground separate You need a special serial cable to connect the host PC to the S600 A the S600 ready made link cable part number 3080017 is available for a PC with a 9 pin serial port Alternatively you may fabricate your own link cable using the wiring details in Figure 3 65 Note Due to the high baud rate used for the communications between the host PC and the S600 restrict the maximum cable length AA eee DS 600 DS 600 HOST PC RJ12 15W D Type M 9W D Type F 2 Tx 6 SEX 3 amp 4 GND See GND 6 CTS 15 7 RTS 1 RTS 7 8CTS 1 CD 4DTR 6DSR 3 4 Figure 3 6 Link Cable CPU Connectors and Jumpers Table 3 6 shows the connectors and jumpers on the CPU module This information is for identification purposes only Do not modify these settings unless told to do so by the factory Note The position values shown in boldface are the default configuration settings which may not apply to your specific Table 3 6 CPU Jumpers Jumper Conne
87. ges by asserting Clear to Send RTU Remote terminal unit RTV Room temperature vulcanizing typically a sealant or caulk such as silicon rubber RX or RXD Received information S Sampler Device used to take samples of the product in the pipework where it is mounted This can either be timed according to throughput or number of samples required in a certain timeframe Security Code Codes that limit operator access to software parameters typically stored in micro Specific Gravity SG memory Ideal gas relative density specific gravity Gi is defined as the ratio of the ideal density of the gas to the ideal density of dry air at the same reference conditions of pressure and temperature Since the ideal densities are defined at the same reference conditions of pressure and temperature the ratio reduces to a ratio of molar masses molecular weights Source AGA3 1992 Real gas relative density specific gravity Gr is defined as the ratio of the real density of the gas to the real density of dry air at the same reference conditions of pressure and temperature To correctly apply the real gas relative density specific gravity to the flow calculation the reference conditions for the determination of the real gas relative density specific gravity must be the same as the base conditions for the flow calculation Source AGA3 1992 See also Relative Density RD Note Real relative density differs from ideal relative density in th
88. gure 5 8 Once you have accessed a data page you can press the oval direction key to display any additional related values For example from the data page in Figure 5 8 press to access the second data page in the sequence Figure 5 9 shows that you can press W or A to quickly access adjacent data pages The data page address changes as you move from page to page FLOW RATE STRO1 CVOL FR 9 45 Sm3 h RG P2 1L lt ok 2 gt y FLOW RATE STRO1 MASS FR 12 01 t h o P31 lt x 2 gt Figure 5 9 Moving between Data Pages Front Panel Revised Mar 11 5 5 1 S600 Instruction Manual If we relate this action back to our display page table we can see that these are adjacent screens DISP Key Since each data page has a unique page reference number you can use the DISP key located on the lower rows of the keypad and the page reference number to quickly access a specific page 1 Press DISP and a page reference number such as 25 6 Note Ifyou enter only a single number without the decimal such as 25 the system displays the first page of that row 2 Press Enter The specified data page displays 5 5 2 Moving Through the Menus To return to the next highest level menu press MENU Repeatedly pressing MENU moves you up to the main menu If you are on a menu or data display page you can return directly to the main menu at any time except d
89. heres Often found in the process industry It is the only protection method accepted for use in Zone 0 hazardous areas ISO International Organisation for Standards A voluntary non treaty organization founded in 1946 which is responsible for creating international standards in many areas including computers and communications lts members are the national standards organizations of the 89 member countries including ANSI for the U S See http www iso org ISO 5167 Measurement of fluid flow by means of pressure differential devices such as orifice plates nozzles or Venturi tubes inserted in circular cross section conduits ISO 6976 Natural gas calculation of calorific values density relative density and Wobbe index from composition L LED Light Emitting Diode an indicator On the S600 a light to show the status of the S600 in a visual form As examples the Alarm LED shows the status of the machine by the color of the LED and communications between the main processor board and the lO boards is shown on the rear of the flow computer by use of the transmit and receive LEDs M Mantissa Numerically significant part of a floating point number Meter An option applicable only to liquid turbine applications and used to correct the flow rate Correction due to temperature and pressure effects on the body of the meter Meter An option used to correct the K Factor or Meter Factor of a pulse input according to the Linearisation input fr
90. hich is located on the backplate of the I O module Table 4 11 shows the frequency input pin connections HAZARDOUS AREA SAFE AREA SKT B a O MTL787S 1 e S BARRIER g los F 4 O LK31 MICRO MOTION EXTERNAL ae xy 7835 45 24V SOURCE O 4 52 4 97 S600 DOC0567B Figure 4 17 Frequency Input Schematic with IS Barrier and AC Coupled SKT B SIG 9 pe MICRO MOTION 4 EXTERNAL ko LINK xy 7812 E 24V SOURCE ON 27 S600 DOC0568B Figure 4 18 Frequency Input Schematic without IS Barrier and with DC Coupled Note The Micro Motion previously Solartron devices may still have their previous manufacturer s labels AAD MA Revised Marda S600 Instruction Manual Table 4 11 Frequency Input Pin Connections for SKT B Pin Function 9 FREQUENCY CH1 27 FREQUENCY CH1 10 FREQUENCY CH2 28 FREQUENCY CH2 11 FREQUENCY CH3 29 FREQUENCY CH3 4 1 9 PRT RTD Inputs The S600 supports three Platinum Resistance Thermometer PRT Resistance Temperature Detector RTD inputs These inputs are suitable for Class A 4 wire PRT devices that conform to the BS EN 60751 1996 standard The temperature measurement range is 100 to 200 C 148 to 392 F The S600 suppor
91. in Connections for SKT B Pin Function 19 PISIN GHT 14 DIGIN CH2 J 15__DIGIN CH3 16 DIGIN CH4 17 RETURNCHI 4 _ 18 DIGIN CH5 19 DIGIN CH6 Revised Mar 11 1 0 4 7 S600 Instruction Manual Table 4 5 DIGIN Pin Connections for SKT C Pin Function 19 DIGIN CH7 18 DIGIN CH8 17 RETURN CH5 8 16 DIGIN CH9 15 DIGIN CCH10 14 DIGIN CH11 13 DIGIN CH12 12 RETURN CH9 12 11 DIGIN CH13 10 DIGIN CH14 9 DIGIN CH15 8 DIGIN CH16 7 RETURN CH13 16 4 1 4 Digital Outputs DIGOUT The S600 supports 12 digital output DIGOUT channels which are open collector type outputs The maximum current rating is 100 mAmps at 24 Volts dc Output frequencies up to 0 5 Hz are possible Carefully check the DC polarity using an external DC supply in series with the load When using inductive loads such as relay coils place a diode across the load Refer to Figures 4 11 and 4 12 The DIGOUT channels use the connectors labeled SKT B and SKT C which are located on the backplate of the I O module Refer to Tables 4 6 and 4 7 for the DIGOUT pin connections Figure 4 11 Digital Output Schematic Relay SKT B 36 SKT Cf y EXTERNAL ES e 24V SOURCE S601 DOC0554A ALARM LED EXTERNAL al 24V SOURCE S600 DOCO555A Figure 4 12 Digital Output Schematic 24 V Switched Indicator
92. ins high resolution timing circuits which enable you to use dual chronometry methods These increase the apparent resolution for instances when insufficient meter pulses are present for the prover volume You can use the S600 for automatic prover sequences since it provides 32 digital inputs 12 digital outputs 2 frequency density inputs and 4 hardware assisted pulse outputs Refer to Figure 4 22 for the Prover module terminations For field wiring the module has three low density D type connectors SKT D SKT E and SKT F Refer to Figure 4 20 MA MA Revised Marda S600 Instruction Manual 0000000000000 00000000000 0000000000000000000 000000000000000000 3 D1S a LAS DOCO905A Figure 4 20 Prover Module P154 Figure 4 21 Prover Module 4 17 1 0 Revised Mar 1 1 S600 Instruction Manual SERVICE SWITCH 1 DETECTOR SWITCH 2 A m oso nan i SERVICE RAW PULSE INPUT 1 RAW PULSE INPUT 2 RAW PULSE INPUT 3 PIM LOOP INPUT DENSITY 1 DENSITY 2 SERVICE DIG IN 27 DIG IN 30 PULSE OUT 3 PULSE OUT 4 DIG OUT 1 DIG OUT 2 SERVICE DIG OUT 5 DIG OUT 9 COMMON VE DIG IN 10 DIG IN 12 DIG IN 13 DUAL PULSE CHANNEL 1 DIG IN 7 DIG IN 8 DIG IN 9
93. ire that is no larger than 1 5 mm 0 0023 in For the communication ports wiring of 1 75 mm to 1 65 mm 0 0027 in to 0 0025 in is recommended Power wiring is recommended to be 1 5 mm 0 0023 in Observe all local wiring practices and regulations Do not use a Mega or similar instrument to check for isolation or continuity between signals on any of the S600 connectors These instruments produce voltages far in excess of design parameters and may damage the S600 or its connectors CPU Module 3 1 S600 Instruction Manual TB 1 Power gt r WD RLY OUT IN NO COM NC 16 24 First Ethernet port gt Second Ethernet port pe E COM 4 gt vB 1 5 COM 3 g l COM 5 gt COM 6 Note You can configure the A terminal of COM 12 as a digital input YZAB YZAB YZAB COM 7 gt Four additional RS 485 ports COM 9 through COM 12 as AS ABABAB use rr 2rtiririr 7 8 5 3 4 NTWK 8 xx DMA Ejector latches Backup battery Figure 3 2 CPU Module 3 2 CPU Module Revised Mar 11 SERVICE 24V DC SUPPLY E FIN E i a COMPUTER ALARM SERVICE SERVICE SERVICE VCC L Q E GND Revised Mar 11 S600 Instruction Manual CPU MODULE P152 NETWORK TB 1 RJ45 SERVICE 1 2 a ek 3 4 I ss ETHERNET
94. irmware with software upgrades and transfer configurations via the Config Transfer utility IPL600 1 3 3 Config600 Pro Use the Config600 Pro software editor suite to create new configurations modify existing configurations transfer existing configurations edit items on the front panel display and edit custom reports With Config600 Pro you can Create a new application from base templates for gas liquid and prover applications Edit process configuration data including orifice size analog input scaling alarm limits and keypad values Build and customise Modbus slave maps Modbus master polling sequences front panel displays and period report formats Specify the engineering units and totalisation rollover value Customise the alarm system including alarm groups suppression text and inhibits Configure system security by setting user names and passwords and assigning access levels for each data object Add and remove objects from the database Program special features using LogiCalc Reflash the CPU module firmware with software upgrades and transfer configurations via the Config Transfer utility IPL600 Note To obtain a Config600 Pro licence you must first attend and Revised Mar 11 successfully complete a training course General Information 1 7 S600 Instruction Manual 1 4 Additional Technical Information Refer to the following technical documents available at www EmersonProcess com Remo
95. isk indicates calculation modes you can change 1 Locate the data page containing the calculation 2 Press CHNG to highlight the field you want to change Note Ifa data page has more than one option with an asterisk the S600 highlights the first field on the page Press A or v to move highlighting to the required field Press CHNG The security code screen displays Enter a valid security code A screen displays a menu of one or more calculations og Pp 9 Select a calculation mode using the appropriate numerical key and press Enter 7 A Confirm screen displays showing your new selection Press 1 to accept or 2 to reject the change S600 redisplays the original selection screen showing your change Note Ifthe data page has only one changeable data item S600 automatically exits the edit sequence when you either accept or reject the value change 5 9 Assigning a Default Page If you have a specific activity to perform that requires you to temporarily use a particular menu or data display page use this procedure to set that menu or data display page as the temporary default S600 display Note This process requires you to use the Minus key To define the default display 1 Go to the required data display page 2 Press Minus 3 Press Minus again to confirm the selection To clear the default display go to a menu page and repeat steps 2 and 3 To invoke the default display use the
96. it is mounted Digital input as known as DIGIN A signal with only two states such as on off input output or 5V 0V Deutsches Institut fur Normung German Standard Used to check the difference between a measured variable and a preset value For example if Flow Discrepancy was selected during the generation phase the S600 would check the current uncorrected volume flow rate against the proved uncorrected Glossary DMS DO DP DPR DRAM DUI DVM DVS S600 Instruction Manual volume flow rate If the discrepancy exceeded the preset limit the S600 would raise an alarm indicating that a prove was required Note This example is only applicable to a liquid turbine configuration Daniel Metering Supervisory The DMS consists of a server performing the supervisory calculations controls and reporting and one or more workstations providing the human machine interface The workstations are connected to the server via a LAN using TCP IP protocol and are normally designed around Windows NT or Unix and Oracle development software Digital output also known as DIGOUT Differential Pressure Dual Pulse Receiver or turbine input Dynamic Random Access Memory Volatile storage memory used in the S600 When power is removed from the S600 the contents of the DRAM memory are lost Daniel Ultrasonic Interface This Windows based package superseded the Daniel VWI package for communicating with an ultrasonic meter The S600 can be set
97. ivision UK are wholly owned subsidiaries of Emerson Electric Co doing business as Remote Automation Solutions RAS a division of Emerson Process Management FloBoss ROCLINK Bristol Bristol Babcock ControlWave TeleFlow and Helicoid are trademarks of RAS AMS PlantWeb and the PlantWeb logo are marks of Emerson Electric Co The Emerson logo is a trademark and service mark of the Emerson Electric Co All other trademarks are property of their respective owners The contents of this publication are presented for informational purposes only While every effort has been made to ensure informational accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability RAS reserves the right to modify or improve the designs or specifications of such products at any time without notice All sales are governed by RAS terms and conditions which are available upon request RAS does not assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any RAS product remains solely with the purchaser and end user O 2001 2011 Remote Automation Solutions division of Emerson Process Management All rights reserved y Revised Mar 11 Contents Chapter 1 General Information 1 1 1 2 1 3 Scope Of Manual cceeeeeesceeeeeeeeeeeeeeeneeeeneeees FloBoss S600
98. ket B 4 26 5 1 Front Panel Port Connections 5 2 6 1 Webserver Menu Bar Options 6 4 Vasili tan A 6 TEPIP iuris A 6 Technical information Config600 Lite oooooocoonoccccconoocccccononcncnanancnnnnn 1 8 Config600 Lite ooocoonoccccnonoooccccononcccnnnannnnnnn 1 8 Config600 Pro ionann iaaiaee 1 8 SOOO E dl 1 8 Time and flow averaging ococonccccinccnnnocnancccnancns A 6 Total Lia dd sl A 6 Trans dU Cintia ii dd oa A 6 Revised Jan 11 Index S600 Instruction Manual TRERE Cara ta ea A 6 Troubleshooting coonoccccnonoccconnnocccnnonancccannnnnncns 8 1 Flash Failed wisssiscscesssacsesviencedvasvacvccwnstscereageans 8 4 Turbine Pulse Inputs 0 cccceeeeeeees 4 9 4 21 A ATA A 6 U Under an iii A 6 USB Exporting reports senen A 5 15 USB Portis cnet ike hen Sanit Anes 3 9 V Values Changing iain ana e aetna 5 11 Values editing oooooononccccccnnnonncnccconoccnnnnnnnnnnnn no 5 5 Variables neira a i ei A 7 V GONE amas A 7 MW 5 4 Volatile ooooccccccccononncononococonononocrnnononononnnos A 7 NW dias aa aa A 7 W WAPI Start a c naea anea insti A 7 WAN OLA A AEA A TE E E E T E 7 1 A EE E A ETT A 7 Watchdog Relay ceccceeseeeeeseeeeeeenceeeeeeaes 3 4 Webserver ACCESS ccccccscsseseseeeeeeteeeseseeeeeeees 6 1 Webserver Interface ccccccccccccccncncnonononononos 6 4 WIIG soe enti cede VAP A E E 3 1 1 5 S600 Instruction Manual
99. lated 15 and 24 Volts de supplies are also available for applications such as powering loops or pre amplifiers Resettable thermal fuses protect these outputs Table 3 1 TB 1 Pin Connections Power Pin Function 24 V de INPUT O V Return INPUT _ 24 V de OUTPUT 500 mA _ 15 V dc OUTPUT 100 mA 0 V Return OUTPUT ak OMN Watchdog Relay A single pole double throw relay with Normally Open or Normally Closed terminals provides the watchdog status from pins 6 7 and 8 of TB 1 Table 3 2 shows the TB 1 pin connections Connection is through plug in standard 5 mm pitch screw terminals The relay is energized during normal operation A CPU failure causes the relay to de energize Note Contact is rated at 1 Amp 30 Volts de and 30 Volts ac and is a Form C contact Table 3 2 TB 1 Pin Connections Watchdog Relay Pin Function 6 Normally Closed 7 8 Normally Open 3 2 2 On Board Battery Backup The backup battery see Figure 3 2 retains the contents of the SRAM on the CPU module the PC compatible BIOS CMOS memory area and the calendar clock The battery a Lithium 3 0 volt 1500 mAmp hour unit is user replaceable For further battery specifications see the technical specification S600 To ensure that the battery is CPU Module Revised Mar 11 Replacing the Battery S600 Instruction Manual fully functional the S600 software routinely performs a regular load test on the unit
100. les to sockets B and C see Figure 2 14 2 12 Installation Revised Mar 11 S600 Instruction Manual Medium ferrite clamp 25 way EMISTOP 37 way EMISTOP Large ferrite clamps Figure 2 14 Clamps on I O Module Wiring 7 Attach a large ferrite clamp onto the wiring to the CPU s power connections and one medium clamp to the COM3 and COM 4 connections see Figure 2 15 Large ferrite clamp Medium ferrite clamps Figure 2 15 Clamps on CPU Module Power amp COM Connections Revised Mar 11 Installation 2 13 S600 Instruction Manual 8 Attach a medium ferrite clamp onto the wiring for COMs 5 6 and 7 and a small ferrite clamp onto the Ethernet cable see Figure 2 16 Small ferrite clamp Medium ferrite clamp _ Figure 2 16 Clamps on CPU Module COM and Ethernet Connections This completes the installation process and provides the S600 with EMC protection 2 14 Installation Revised Mar 11 S600 Instruction Manual Chapter 3 CPU Module This chapter provides information on the power and communication connections for the CPU module In This Chapter A Caution 3 1 CPU Module P152 0 cee cecceeceeeceeeeeeeeeeee unaenea inidan 3 1 3 2 Power 0 ere rere 3 4 3 2 1 Watchdog Relay oooococnccconociconococoncconannna nono n conc c conc naar nn nann cnn 3 4 3 2 2 On Board Battery BackUp oonocccnnccnnnnnnnnncnnnccccnnccnananananoccnnnos 3 4 3 3 Communicati
101. low computer or as a system component The intelligent I O modules fit both gas and liquid applications and typically support two dual pulsed streams and a header Adding I O modules up to a maximum of three allows you to configure up to six dual pulsed streams or up to 10 single pulsed streams and two headers The S600 supports orifice ultrasonic turbine positive displacement Coriolis Annubar and V Cone flow General Information Revised Mar 11 Revised Mar 1 1 S600 Instruction Manual meter types and master meter small volume compact and pipe both bi directional and uni directional proving methods The S600 offers a variety of communication interfaces Two LAN ports on the enhanced CPU module for Ethernet 10Base T or 100Base T full duplex connectivity using either Modbus TCP or Modbus over Ethernet protocols Note The Ethernet module P190 which provided an additional Ethernet port for previous versions of the 600 is not compatible with the S600 HART communication using up to two 12 channel HART modules each of which supports point to point and multi drop architectures for up to 50 transmitters An embedded webserver allows remote access to the flow computer Security is provided using user name and password protection with a detailed event log for audit purposes supports Windows Internet Explorer Version 5 or greater Two configurable EIA 232 RS 232 serial ports Three EJA 422 485
102. mmunications connection EIA 232 EIA 422 or EIA 485 Check to make sure power is applied to the S600 Check the wiring to the termination block or connector Refer to Chapter 3 CPU Check the communication port settings from the front panel display Check the Modbus address Check the setting of the termination resistor jumper Initiate a cold start after you send a new configuration to the S600 or to recover from extreme situations such as a corrupted database A cold start builds a new metering database using the configuration data stored in the S600 s flash memory Note You must perform a cold start if you update or otherwise change the firmware Troubleshooting 8 3 S600 Instruction Manual 8 3 1 Reflash Firmware Using this procedure you can reprogram the S600 s flash memory with new values for the operating system components and the application firmware A f Under no circumstances should you turn off the S600 while it is erasing or Caution reprogramming the Flash memory Doing so renders the S600 unusable If this occurs you must reload the configuration files and the correct version of the operating system s binary files To reprogram the flash memory 1 Access the Startup menu on the front panel of the S600 refer to Section 7 3 1 Select REFLASH FIRMWARE from the Startup menu 3 Press 1 to confirm the selection The following message displays PERFORM CONFIG 600 FLASH COMMAN
103. n Manual 4 Key in your security code when the Enter Code prompt displays 5 Press 1 to select COLD ST and press 1 again to confirm the selection The S600 displays a SYSTEM RESTARTING PLEASE WAIT message The S600 then performs a reset which concludes when the Startup menu appears Note If the display has not changed after 30 seconds power down the S600 wait at least five seconds and then re apply power Select COLD START from the Startup menu Press 1 to keep or 2 to reset the totals Press 1 to confirm the selection The S600 displays the message CONFIGURING PLEASE WAIT The S600 builds a new database using the configuration files held in flash memory When it completes the S600 Main menu displays If the S600 completes its start up initialization sequence but does not automatically warm start the S600 Startup menu displays see Figure 7 1 Note After you modify any data in the startup menu the S600 may require a power cycle 1 WARM START 2 COLD START 3 NETWORK SETUP 4 REFLASH FIRMWARE 5 CONFIG SELECTION 8 FACTORY SETUP Figure 7 2 Startup Menu Startup menu options include Option Description Warm Start Restarts a previously configured S600 at the _ point prior to being powered down Cold Start Builds a new metering database on the S600 using the configuration files stored in _ Flash memory Network Setup Configures the TCP IP Gateway and Sta
104. nd Caution Subnet mask values you can only define one default gateway 2 Select either NETWORK I F 1 or NETWORK I F 2 A connection specific menu displays Startup Revised Mar 11 S600 Instruction Manual TCP IP ADDRESS 1 GATEWAY ADDRESS 1 SUBNET MASK 1 TCP IP MODE GO BACK OB YN E Figure 7 4 Network Definition Menu 3 Select TCP IP ADDRESS 1 The system prompts you to enter a valid TCP IP address 4 Enter an address and press Enter Note If the TCP IP gateway address or subnet mask values are correct press CLEAR to accept the displayed value and return to the Network Definition menu 5 Select GATEWAY ADDRESS 1 The system prompts you to enter a valid gateway address 6 Enter an address and press Enter 7 Select SUBNET MASK 1 The system prompts you to enter a valid subnet mask 8 Enter a valid subnet mask and press Enter 9 Press 4 then 6 to return to the Startup menu Modbus Address If you specify a zero address for a Modbus slave configuration the S600 configures the Modbus port using the address you enter here This is helpful when you load the same configuration file into multiple S600 s on the same Modbus address each S600 then has a unique node address To define the Modbus network address 1 Select NETWORK SETUP from the Startup menu 2 Select MODBUS ADDRESS The Modbus Address screen displays Revised Mar 11 Startup 7 5 S600 Instruction Manual 7 6 S600
105. ne configuration refers to configuring an electronic file that is later loaded onto the S600 On line Accomplished while connected by a communications link to the target device For Open Collector Opto lsolator example on line configuration refers to configuring an S600 while connected to it so you can view the current parameter values and immediately load new values Digital output that is driven by a transistor and requires external power Optical device for connecting signals while maintaining electrical isolation Overrange Over the preset current limit for the A D Converter PCB Printed circuit board PID Three term control action that uses Proportional Integral and Derivative components Peer to Peer Link to modify a control output with the goal of achieving a measured process variable at a set point Communications mode implemented by giving each communication node both server and client capabilities Port Group of inputs or outputs to the computer Program Series of instructions Protocol Precise description of data interchange over a telemetry link Prove An order of events set into the S600 to perform a calibration or prove of flow Sequence balancing stability checking or valve routing PRT Platinum resistance thermometer See also RTD PSU Power supply unit PTZ Calculation of Compressibility Relative Density and Line Density using the Solartron 7915 PTZ method R RAM Random acce
106. necessary to secure cables Note These are standard components for a standard configuration If your S600 has a different configuration for example additional modules you may have more components Install the EMC kit after you install the S600 but before you wire the modules To install the EMC components 1 Unscrew and remove the small Phillips head screws on the I O module see Figure 2 11 Remove screws DOCO906A Figure 2 11 Screws on I O Module 2 Place the security backplate over the modules already installed in the S600 and secure the backplate to the I O module using the two screws you removed in step 1 see Figure 2 12 Installation 2 11 S600 Instruction Manual Figure 2 12 Security Backplate in Place Note In actual operation the two right most slots on the S600 shown in Figure 2 12 would either contain modules or would be covered by blanking plates 3 Secure the backplate to the sides of the S600 housing using the 2 M3 x 6mm screws 4 Place and secure the 25 way and 37 way EMISTOP adaptors see Figure 2 13 onto respectively sockets A and B on the I O module see Figure 2 14 MA ADAPTOR ME TEL 0118 981 7387 Figure 2 13 EMISTOP Connector 5 Wire the modules according to your site s requirements 6 Attach a small ferrite clamp onto the wiring to socket A on the I O module Attach large ferrite clamps onto the cab
107. noncnnnccnnnn cnn anna nan cnnnncn 1 2 1 3 Config600 Configuration Software cicicininnnnnonnennenencnnencncnos 1 5 1 3 1 Config600 Lite EAEE E T EE 1 6 1 3 2 Config600 Lite 2 cece cece ee eeneeeeaeeeeeeeseeeeeeaeeetaeeeeieees 1 6 1 3 3 COnfig600 Pro oooocccncccnoccconoccconananonnnnnn nn canon cnn can nn nn ennaii aa 1 7 1 4 Additional Technical Information oonoocncicnnnidinnnnnnnnccnnncccncccnnncnnncn 1 8 1 4 1 Open Source Software oocnccccncccnonncoconnnonccnconnncnnnnnnnnn nn canccnins 1 8 1 1 Scope of Manual This manual contains the following chapters Chapter Contents Chapter 1 General Information Chapter 2 Installation Chapter 3 CPU Chapter 4 Input Output I O Chapter 5 Front Panel Revised Mar 1 1 Describes the front panel keypad communications _ printing Provides an overview of the S600 and its _ configuration software Config600 Provides instructions on installing the S600 housing as well as installation preparation and panel mounting procedures This chapter also describes the installation and removal of the plug in modules Describes the use of the communications and power l connector blocks field wiring configurations and _ jumper settings for the CPU module Describes the use of the plug in connector blocks field wiring configurations and bit link settings for the I O modules port and display area This chapter also shows how you access the S600
108. nput Pin Connections for SKT F Pin Function 4 DUAL PULSE CH1 23 DUAL PULSE CH1 3 DUAL PULSE CH2 2 DUAL PULSE CH3 21 DUAL PULSE CH3 1 DUAL PULSE CH4 20 DUAL PULSE CH4 4 2 4 Pulse Outputs PULSEOUT The S600 provides four programmable pulse outputs typically used for electronic counters Refer to Table 4 20 for the PULSEOUT pin connections Refer to Figure 4 28 for field wiring schematics SKT E 31 COUNTER ae F a EXTERNAL 24V SOURCE S600 DOC0647A Figure 4 28 Pulse Output Schematic Table 4 20 PULSEOUT Pin Connections for SKT E Pin Function 31 PULSEOUT CH1 32 PULSEOUT CH2 33 PULSEOUT CH3 34 PULSEOUT CH4 35 RETURN CH1 4 4 2 5 Frequency Inputs The S600 supports two frequency inputs typically used for density transducer signals Each input has an input range of O to 10 KHz MB MA Revised Mar 11 S600 Instruction Manual Table 4 21 shows the frequency input pin connections Refer to Figures 4 29 and 4 30 for field wiring schematics Note The Micro Motion previously Solartron devices shown in Figures 4 29 and 4 30 may still have their previous manufacturer s labels HAZARDOUS AREA S
109. ny rows and many columns Each data page is one cell in that table The data page in this location would have the page reference number 3 4 third row fourth display 20 1 would then be the first display page on the 20 row You can use the DISP operation key to quickly access that display see Section 5 5 1 for further information S600 Mode A letter may appear at the extreme right of the Status ID line see Figure 5 4 It indicates the current mode for the S600 Code Status Prover mode Maintenance mode Standby peer to peer communication link Duty peer to peer communication link Webserver locks out the option to change data at the front panel solo zv 5 6 Front Panel Revised Mar 11 S600 Instruction Manual 5 5 Navigating the Displays Note The menus submenus data pages and values shown in this section are examples intended only to show how the system works They do not necessarily correspond to menus data pages or values on your system Figure 5 5 shows a progression from the main S600 menu to a submenu to a sample data page 1 FLOW RATES 2 TOTALS gt 3 OPERATOR STRO1 MASS FR 4 PLANT 1 0 STRO1 ENERGY FR 5 SYSTEM SETTINGS gt 9 45 Sm3 h 6 TECH ENGINEER STRO1 UVOL FR FLOW RATE STRO1 CVOL FR STRO1 CVOL FR A YN E 8 CALCULATIONS P2 OE 2 gt Figure 5 5 Progression of S600 Menus and Data Page
110. on RTS TX Figure 5 2 Front Panel Port Connector 5 3 Keypad The keypad for the front panel has been designed for ease of use and to reduce the possibility of error Keys on the keypad are color coded by type Yellow Function Dark green Four direction and MENU Light green Numeric Dark green Operation 5 2 Front Panel Revised Mar 11 S600 Instruction Manual 5 3 1 Function Keys F1 F4 The top of the keypad has four yellow function keys numbered F1 to F4 You can program each F key as a shortcut to a frequently used display page Refer to Section 5 10 Assigning a Page to a Function F Key for the procedure on programming an F key 5 3 2 Direction and Menu Keys The large oval four direction arrow key is located just below the MENU key see Figure 5 1 Note the directional arrows A gt v and 4 in the surface of the four direction key Pressing these arrows allows you to navigate the display matrix and select parameters or data items to view or change Press MENU to return up one level of the display hierarchy On a data page pressing MENU returns you to the parent menu On a menu page pressing A returns you to the Main menu 5 3 3 Numeric Keys The numeric keys occupy the lower part of the keypad They offer the full number set 0 9 a minus key and a decimal point Numeric 0 to 9 Used to enter or change data and to navigate the display screens Minus Use
111. on Manual IPL600 Reporting Modbus Modify display matrix Config600 is a suite of software editors that enables you to monitor configure and calibrate the S600 The software comes in three versions Config600 Lite Config600 Lite and Config600 Pro with Config600 Pro being the most powerful version Note The S600 does not operate until you send a configuration to it from the host PC Remote Automation Solutions provides a separate utility program called Interactive Program Loader 600 or IPL600 Using IPL600 and an IP or a dedicated serial port connection between a host PC and an S600 you can transfer and receive configuration files reports Modbus configuations customised displays and LogiCalc programs While included as the Config Transfer utility in Config600 IPL 600 has a standalone use for situations when you do not need the full functionality of Config600 Details on using Config Transfer IPL600 are provided in the Config600 Software Configuration User Manual A6169 1 3 1 Config600 Lite Use the Config600 Lite software editor suite to modify pre developed configurations transfer existing configurations edit items on the front panel display and customise reports Note You typically use Config600 Lite to custom configure a new S600 during installation With Config600 Lite you can Edit process configuration data including orifice size analog input scaling alarm limit
112. on Ports siisii assisa 3 5 3 3 1 ElA 232 RS 232 Serial Port oooocconcccnnnninnnncccncccccoricnnnccnnnncoo 3 6 3 3 2 ElA 422 RS 422 ElA 485 RS 485 Multi drop Port 3 7 3 3 3 Ethernet LAN Ports ceecceceeeeseceeeeeeeeeeeeeseeeeeeeneneeeeenenees 3 7 3 3 4 Local Operator PC or Remote Display Port cceee 3 7 3 4 CPU Connectors and JUMPEIS ccecececeeeeeceeeeeeeeeseeeeeseaeeeeaeeeenees 3 8 35 USB Poltica es a E A ai 3 9 3 6 Additional Technical Information cceccceeeeeseeceeeeeseneeessaeeseenees 3 9 Failure to exercise proper electrostatic discharge precautions such as wearing a grounded wrist strap when accessing the back of the unit or when handling CPU or I O modules may reset the processor or damage electronic components resulting in interrupted operations 3 1 CPU Module P152 A Caution Revised Mar 11 The CPU module contains the host processor and associated peripherals which form the heart of the S600 system Various plug in connections are provided on the rear backplate of the CPU module Refer to Figure 3 1 for an illustration of the CPU module backplate and to Figure 3 2 for a schematic of the CPU power terminations Figure 3 3 shows the wiring terminations Additionally the module uses connectors and jumpers which are set at the factory prior to shipping See Section 3 5 Jumpers for further information It is recommended that all wiring be made with stranded w
113. on states If the LED is green then the S600 is functioning correctly If the LED is red an alarm state exists Refer to Section 5 4 Alarm LED and Alarm Keys for more information on alarms If the LED is orange power down the S600 remove and reseat the boards and then re apply power to the S600 Troubleshooting Revised Mar 11 8 2 5 I O LED S600 Instruction Manual Note The LED is orange while at the Startup menu If it is still orange when the configuration is running contact your local sales representative or technical support If the red or green LEDs on the backplate of the I O module do not blink while the S600 is operating Check the I O module connections Power down remove and reseat the I O module and then re apply power Check the front panel display and LED If they are not lit you may have a power issue Check with the person who configured the unit whether you have the correct I O module fitted Check the running configuration for any BAD TX or BAD RX messages From the Main menu select TECH ENGINEER gt COMMUNICATIONS gt SERIAL PORTS gt PORT 08 8 2 6 I O Fail Messages If the front panel displays an I O Fail message Check the jumper settings on the I O modules Check the I O field wiring connections Check that the I O modules are seated and secured 8 2 7 Serial Communications 8 3 Procedures Revised Mar 1 1 If you are experiencing troubles with a serial co
114. r Select Tech Engineer gt USB 3 6 Additional Technical Information Refer to the following technical documentation available at www EmersonProcess com Remote for additional and most current information Table 3 7 VO Module Technical Specifications Name Form Number Part Number FloBoss S600 Flow Computer S600 D301151X412 Revised Mar 11 CPU Module 3 9 S600 Instruction Manual This page is intentionally left blank 3 10 CPU Module Revised Mar 11 Chapter 4 Input Output I O S600 Instruction Manual This chapter provides information on plug in connector blocks and field wiring ANIN and PRT signals for the 1 O Prover and HART modules This chapter also discussed the optional pulse counting mezzanine module P148 which fits as a daughterboard on either the YO or Prover module A A Failure to exercise proper electrostatic discharge precautions such as Caution wearing a grounded wrist strap when accessing the back of the unit or when handling CPU or I O modules may reset the processor or damage electronic components resulting in interrupted operations In This Chapter A Caution 41 VO Module PI ccoocoiiiinicianci a 4 1 4 1 1 Analogue Inputs ANIN cc cceeeeeeeeeeeeeeeseeneeeeseeaeeeeeeaees 4 3 4 1 2 Analogue Outputs DAC eee eeeeeeeeeeeeteeeeteeneeeeeeaees 4 5 4 1 3 Digital Inputs DIGIN 00 eee eect ee eeeeeeeeeeeeneeeeeeeaees 4 6 4 1 4 Digital Outputs DIGOUT 0 ee
115. r I O operations into which data is either read or from which data is written One or more conductors used as a path over which information transmits Block of 8 bits which can define 256 states 0 through 255 Calorific value CV CATS Cold Start Config600 software Constants Control bus CPU CTL_CPL CTS Superior calorific value CV is the amount of heat which could be released by the complete combustion in air of a specified quantity of gas in such a way that the pressure at which the reaction takes place remains constant and all the products of combustion are returned to the same specified temperature as that of the reactants all of these products being in the gaseous state except for water formed by combustion which is condensed to the liquid state source ISO6976 1995 CV can also be calculated in accordance with AGA Report No 5 For inferior calorific value water remains in a gaseous state vapour Common Area Transmission System An agreed standard for measurement of gases and light hydrocarbons which are to be delivered to and redelivered for the CATS Transportation Facilities and Input Facilities EU only A process of starting the FloBoss S600 that copies the configuration file from Flash memory PC based software tool used to configure the S600 Numbers that only infrequently change Examples would include the conversion value between Degrees Celsius and Degrees Fahrenheit or pipe diameter
116. r browser session which clears the browser s cache of S600 details 6 6 Webserver Access Revised Mar 11 S600 Instruction Manual Chapter 7 Startup This chapter describes procedures for starting and restarting the S600 In This Chapter 7 1 Starting the S600 o ocooocccocccconococononcnonncnnannncnnnonnnnc cn nana c nr 7 1 12 Warm Start nuas Lee eh ene eee 7 1 73 Gold Starton ri Lehn evan Deak Diels 7 2 7 3 1 Initiating a Cold Start 2 0 0 ccceeeececeeeeeeeeeeeeeeeeeeeeeeseeeteneeeeaes 7 2 7A Startup Melide 7 3 7 4 1 Network Setup ooooonccccoccconocinonoccnonnccnnncnnnnnncnoncccnnrn anar nc nanannnnne 7 4 75 Message Scaieni iva ek E a teddy 7 7 7 1 Starting the S600 7 2 Warm Start After you have wired the S600 for power and connected it to external devices you activate 1t by energizing the external 24 Volts de power supply When the S600 first receives power it automatically performs an initialization sequence including a self test routine The S600 displays the message RESETTING and then automatically performs a warm start A warm start does not affect the configuration memory SRAM The S600 continues operation using the data stored in the configuration memory just before the restart occurred It also preserves any current accumulated values During a warm start the S600 displays the message RESTARTING Following a successful warm start the S600 displays the Main menu which i
117. rent types of streams you will see parameters and submenu choices not listed here This appendix is provided as an illustration of how to generally navigate through the S600 front panel displays Once startup completes the Main menu displays Main Menu 1 FLOW RATES 2 TOTALS 3 OPERATOR 4 PLANT I O 5 SYSTEM SETTINGS 6 TECH ENGINEER 8 CALCULATIONS Front Panel Navigation B 1 S600 Instruction Manual B 2 Flow Rates Menu The system uses all the parameters in this group to calculate the various flow rates Main gt Flow Rates Menu 1 STATION 2 STATION 3 STREAM 4 STREAM 5 STREAM DIN Station 1 Gas 1 STNO1 UVOL FR 2 STNO1 CVOL FR 3 STNO1 MASS FR 4 STNO1 ENERGY FR i Station 2 Liquid 1 STN02 GUVOL FR 2 STN02 GSVOL FR 3 STN02 MASS FR 4 STNO2 IVOL FR Y Stream 1 Gas Turbine 1 STR01 UVOL FR 2 STR01 CVOL FR 3 STR01 MASS FR 4 STR01 ENERGY FR Stream 2 Gas DP 1 STR02 UVOL FR 2 STR02 CVOL FR 3 STR02 MASS FR 4 STR02 ENERGY FR Stream 3 Liquid Coriolis 1 STR03 UVOL FR 2 STR03 CVOL FR 3 STRO3 MASS FR 4 STRO3 ENERGY FR B 3 Totals Menu The system uses all parameters in this group in calculating the various totals If one of the streams is a prover the stream does not appear on this menu Main gt Totals Menu 1 STATION 2 STATION 3 STREAM 4 STREAM 5 STREAM
118. rtup Modbus addresses see Section 7 4 1 Network Setup 7 3 S600 Instruction Manual 7 4 Option Description Reflash Firmware Reprograms the S600 operating system firmware stored in Flash memory see _ Chapter 8 Troubleshooting Factory Setup Clears SRAM and formats Flash memory and changes additional settings Note Use this option only at the direction of a factory representative Network Setup This option on the Startup menu enables you to define the TCP IP Ethernet Gateway and Modbus network addresses Note Determine the necessary network settings before you initiate any network communications You can only view or modify these settings physically through the Startup menu You cannot use the Config600 software to define communications The S600 keeps these settings in a separate area of the SRAM database and retains them after you download a configuration file to the S600 Ethernet LAN Before you establish an Ethernet LAN connection for host communications local operator communications or web server access you must verify or define the TCP IP address To define the Ethernet LAN network address 1 Select NETWORK SETUP from the Startup menu The Network Setup menu displays 1 NETWORK 1 I F 2 NETWORK 2 I F MODBUS ADDRESS PC SETUP COMMS WEBSERVER SETUP GO BACK NYO USB Figure 7 3 Network Startup Menu A While NTWK1 and NTWK2 may have different unique TCP IP a
119. s the USB Report Progress screen shows the percentage of completion Removing the USB flash drive while the report dump is in progress may result in file corruption Remove the flash drive only after the status of the USB Report Control screen returns to IDLE This may take several minutes USB REPORT PROGRESS Value 2204 22 SOL 4S USB REPORT CTL Status IDLE P204 1 lt of 4 gt Figure 5 18 Changing a Display Value 9 When the report download completes the USB Report Control screen displays with a Status of IDLE You can download additional reports or press Menu to return to the Tech Engineer menu 5 14 Selecting a Configuration 5 16 The enhanced CPU module enables the S600 to store up to 20 configurations By default the S600 sets the last configuration Front Panel Revised Mar 11 S600 Instruction Manual downloaded as the active config However you can use an option on the front panel to select and activate an alternate configuration Access the Cold Start menu and select Config Selector The S600 displays a series of menus listing all configurations currently loaded shown in Figure 5 19 2x 3 8 WARM START COLD START NETWORK SETUP REFLASH FIRMWARE CONFIG SELECTOR FACTORY SETUP 1 1 Serial 1 2 2 compact_prvr 3 3 aga8 4 4 aga3 5 5 ISO 5167_2003 6 7 dual_prover 7 8 bidi prover 8 Next 1 Previous 2
120. s and keypad values Build and customise Modbus slave maps Modbus master polling sequences front panel displays and period report formats Customise the alarm system including alarm groups suppression and inhibits Configure system security by setting user names and passwords and assigning access levels for each data object on the displays Specify the engineering units and totalisation rollover value Reflash the CPU module firmware with software upgrades and transfer configurations via the Config Transfer utility IPL600 1 3 2 Config600 Lite 1 6 The Config600 Lite software editor suite provides all the functionality of the Config600 Lite suite but adds the ability to create a configuration file General Information Revised Mar 11 S600 Instruction Manual With Config600 Lite you can Create a new application from base templates for gas liquid and prover applications Edit process configuration data including orifice size analog input scaling alarm limits and keypad values Build and customise Modbus slave maps Modbus master polling sequences front panel displays and period report formats Customise the alarm system including alarm groups suppression and inhibits Configure system security by setting user names and passwords and assigning access levels for each data object on the displays Specify the engineering units and totalisation rollover value Reflash the CPU module f
121. s 6 4 Chapter 7 Startup 7 1 TA Starting the S600 2st einstein hee ive dl nie cee cae DYNAN 7 1 T2 Wart Stat winkeye le ante ei ates 7 1 T8 O ied ee a ed ieee eN 7 2 7 3 1 Initiating a Cold aia A A A E 7 2 LA Startup Mel ci AAA AAA eos 7 3 7 4 1 Network Sello ada 7 4 42D Mess usina A tet ete eevee 7 7 Chapter 8 Troubleshooting 8 1 8 1 A NN 8 1 32 GheckliSiS E E ira 8 2 8 2 1 A A tentaeysd cieeae ated ayvedebeaeesd ate EENAA Ea sA EEEREN OERE EEE 8 2 8 224 StartUp Meliana aaa acto 8 2 98 23 Front Panel Canin aes erer eee licita abate ib 8 2 924 Font Panel LED mene irere esie rea TE EEEE E EN CEEE AAE ERAR 8 2 3250 NOLED citada ad 8 3 8 2 6 NO RailiMessages codicia a ada ea 8 3 8 2 7 Serial Communications oooonnnncinncnnnncconncnnnccnnannccnnnn nan nn cnn carencia cn 8 3 Revised Mar 11 S600 Instruction Manual 8 3 PrOCOqUrES ia cache tages een Phe Sat saa cases Dad dan dd RANES 8 3 8 3 1 RetlaShsFirMmWwarelaccssccssccsscaisteckecstasstsassteesideuasseselusnshevd AEE E ANAKA EARE E ATCR AEAEE EnA 8 4 8 3 2 Send and Reflash the Config File ccccceesceceeeeeeeeeeeeeeeeeeeeesaaeeeeaeeseeeeesaeeeeaeeeeneeee 8 4 8 3 3 Clea SRAM Aiar raneta annaa anua adits Aa Geneva Ee ARAA ONEA RA eA Ae aa AR cep EAKA aR a ds 8 5 8 3 4 Changing the FUSC cecceeeceeeceeeeeeeaeeeeneeceaeeeeeaeeeeaaeeaaeeeceaeeeseaaesseeeseaeeseaaeseeneeeeeeeenas 8 6 Appendix A Glossary A 1 Appendix B
122. s Chapter A Caution 2 1 Preparing for Installation ec ceeeeeeceeeeeeeceeeeeeeeeeeeeeeseaeeesaeeeeeeeeaes 2 1 2 2 Environmental Considerations cccccccccccseeeeeeeeeeeeeeseeeeseaeeeeeeeee 2 2 2 3 Required Tools for Installation ccccccceceeeeeeeeeeteeeeeeeeseaeeeeeaeeeeeeeeee 2 2 2 4 Installing the SOOO eceeeesceceeeeeeeeeeeeeeceeeeesaaaeeseaeeseeeeeseaeeeeaeeeeneeee 2 3 2 4 1 Unpacking the S600 ccceecceeeeeeeeeeeeeeeeeeeeeeesaeeeeaeeeeeees 2 3 2 4 2 Removing the Front Panel c ccccccccseeeeeneeseeeeeseeeeeeeeeeee 2 3 2 4 3 Installing the Panel Mounted Unit 2 6 2 4 4 Reinstalling the Front Panel ccccccceeeeeseeeeereeeeteeteeeee 2 8 2 5 Installing and Removing Modules cccccceeeeeeeeeeeeeeeseeeeeeeaeeeeeeees 2 8 2 6 Installing EMC Protection cccccccseeeeeceeeeeeeeeeeeeaeeseeeeeescaeeeeaeeeenees 2 10 Failure to exercise proper electrostatic discharge precautions such as wearing a grounded wrist strap when accessing the back of the unit or when handling CPU or I O modules may reset the processor or damage electronic components resulting in interrupted operations 2 1 Preparing for Installation Revised Mar 11 The S600 installation must conform to all applicable local codes and regulations All installation procedures should be in accordance with normal practices of good workmanship Although the S600 shipped to you may not incl
123. s settings unless told to do so by the factory Note Point to point communications for the I O module require jumper 2 to be ON Multiplex MUX communications require jumper 2 to be OFF AMA YOO Revised Marta Table 4 13 I O Module Jumper Settings Descriptions S600 Instruction Manual Jumper Position Flash LK1 _ ON _ OFF Node Address see Table 4 14 LK2 _ ON OFF LK3 LK10 l LK11 _ ON OFF LK12 _ ON OFF LK13 LK14 LK15 _ A D Converter Shunts LK16 ON OFF LK17 ON _ OFF LK18 ON _ OFF LK19 ON OFF LK20 ON OFF LK21 ON _ OFF LK22 ON OFF LK23 ON OFF LK24 ON _ OFF LK25 ON OFF LK26 LK27 LK28 _ LK29 LK30 1 2123 Frequency Output Modes LK31 ON _ OFF LK32 ON OFF LK33 ON OFF Flash Write Enable Flash Write Protected Point to Point mode enabled Point to Point mode disabled Multiplex MUX Addresses see Table 4 14 Communications Mode Off is only supported option Oscilloscope Earth Not Used ADC CH1 Current Mode ADC CH1 Voltage Mode ADC CH2 Current Mode ADC CH2 Voltage Mode ADC CH3 Current Mode ADC CH3 Voltage Mode ADC CH4 Current Mode ADC CH4 Voltage Mode ADC CH5 Current Mode ADC CH5 Voltage Mode ADC CH6 Current Mode ADC CH6 Voltage Mode ADC CH7 Current Mode ADC CH7 Voltage Mode ADC CH8 Current Mode ADC CH8 Voltage Mode ADC CH9 Current Mode ADC CH9 Voltage Mode ADC CH10 Current Mode ADC CH10
124. s the starting point for the display screens See the left side of Figure 7 1 refer to Chapter 5 Front Panel for more information on navigating the display screens If the S600 cannot find a valid configuration it does not perform a warm start Instead it displays the Startup menu See the right side of Figure 7 1 and refer to Section 7 3 Cold Start for details 1 2Q 3 4 5x 6 8x FLOW RATES 1 WARM START TOTALS 2 COLD START OPERATOR 3 OPERATOR PLANT I O 4 NETWORK SETUP SYSTEM SETTINGS 5 CONFIG SELECTION TECH ENGINEER CALCULATIONS 8 FACTORY SETUP Revised Mar 1 1 Figure 7 1 Main Menu and Startup Menu Startup 7 1 S600 Instruction Manual 7 3 7 2 Cold Start During a cold start the S600 copies the configuration file from flash memory and replaces any online changes that have been made to the configuration files either since the last ones downloaded from a PC running Config600 software or since the last backup During a cold start you have the option of keeping or resetting the cumulative totals You can only keep totals 1f the structure of the database has not been changed Use a cold start after you send a new configuration to the S600 or to recover from extreme situations such as a corrupted database A cold start builds a new metering database using the configuration data stored in the S600 s flash memory Note You must perform a cold start if you update or o
125. se to create a comma separated variable CSV file you can print or export into a spreadsheet Revised Mar 11 Webserver Access 6 5 S600 Instruction Manual FloBoss 600 Windows Internet Explorer OO ren IE rre renos Flo Edt View Fovortes Toos Heb Omer wy y Brews D D AL Ores Menu Bar CSV Button Menu Figure 6 5 Alarm Archive Report Some screens allow you to interact with the S600 If the text appears in bold you can change the data If the text appears in red the object is in an alarm state The system sends any modifications you make to a screen to the S600 as you make them FloBoss S600 Windows Internet Explorer E 515 v E hp f10 200 15 174 dato ty XK Sugorevle Tennessee Pe gdt vew Favorkes Took mep Osn r A Aron a a b Page tools 04 10 2010 13 46 30 Plant li 5 ags r c Log Of Time Description Alarm Value 13 46 23 CORIOLIS LINK 1 RX FAIL 13 46 05 STROT CORIOLIS FLOW VP ERR 13 46 05 STROT SERIAL DENS L 13 46 03 SYS HOST WARM ST Accept Fax 44 0 1751 471001 Figure 6 6 Example Alarms Screen To close a screen select another element from the menu bar or another screen from the hierarchy menu To close the webserver access link select the Log Off option in the menu bar and close the browser A i The caching mechanism on many Internet browser applications may Caution present a security challenge Remember to log out of you
126. ss memory Volatile memory that becomes unreliable when power is Relative Density RD ROM Revised Mar 1 1 removed from the computer Liquid relative density the ratio of the mass of a given volume of liquid at 15 C or other standard temperature such as 60 F to mass of an equal volume of pure water at the same temperature When reporting results explicitly state the standard reference temperature for example relative density 15 15 C Source API Vocabulary 1994 Gas relative density As above except that air is used as the reference instead of water Ideal and Real gas relative density See Specific Gravity Note Water at 15 C is 999 058 kg m3 Water at 60 F is 999 012 kg m3 Source API 2540 volume X Air at 15 C is 1 2255 kg m3 Read only memory fixed storage Typically used to store firmware Flash memory This type of memory cannot be written to by default however some modern memory Glossary A 5 S600 Instruction Manual allows writing to occur under certain conditions RS 232 Voltage standard for serial data transmission Also ElA 232 RTD Resistance thermometer device RTS Request to Send This signal is asserted logic 0 positive voltage to prepare the other device for accepting transmitted data from the flow computer Such preparation might include enabling the receive circuits or setting up the channel direction in half duplex applications When the other device is ready it acknowled
127. stromet MK15 Faure Herman FH71 2 wire Faure Herman FH71 3 wire ITT Barton 818U and Daniel 1838 Preamp Table 4 8 shows the dual pulse input pin connections Revised Mar 11 I O 4 9 S600 Instruction Manual EXTERNAL 24V SOURCE 7 OPEN COLLECTOR 2280 cA y EVICE SS 2 OE S600 DOCOS66A Figure 4 13 Pulse Input Schematic with 12 V P148 Mezzanine Module SKT C EXTERNAL 24V SOURCE gt PREAMP AS xy DOC0565A Figure 4 14 Pulse Input Schematic with 24 V P148 Mezzanine Module Table 4 8 Dual Pulse Input Pin Connections for SKT C Pin Function 4 _SINGLE DUAL PULSE CH1 _ 23 Mees 4 1 6 Pulse Outputs PULSEOUT The system supports five programmable pulse output channels PULSEOUT which are typically used for electronic counters or sampler control Refer to Figure 4 15 Table 4 9 shows the PULSEOUT pin connections SKT B 30 COUNTER E EXTERNAL 24V SOURCE S600 DOCO557A Figure 4 15 Pulse Output Schematic BA MA Revised Marda S600 Instruction Manual Table 4 9 PULSEOUT Pin Connections for SKT B Pin Function PULSEOUT CH1 PULSEOUT CH2 PULSEOUT CH3 PULSEOUT CH4 RETURN CH14 PULSEOUT CH5 RETURN CH5 4 1 7 Raw Pulse Output
128. tains the parameters regarding the Units of Measure Main gt System Settings Menu 1 UNIT SETUP REPORT SETUP ALARM SETUP MAINTENANCE MODE TOTALS RESET SYSTEM STATUS SOFTWARE VERSION Unit Setup CONVERSIONS 2 SETUP NOOR WD B 7 Tech Engineer Menu The parameters in this group are for advanced users or factory personnel The Date amp Time menu option sets the format for reporting the date and time The Security menu option sets the security parameters Main gt Tech Engineer Menu 1 DISPLAY SETUP 2 CONTRAST 3 DATE amp TIME 4 DISPLAY TEST 5 SECURITY 6 COMMUNICATIONS 7 USB v Communications 1 SERIAL PORTS 3 ASSIGNMENT Serial Ports lt 4 gt Assignment 1 PORT 01 1 MODBUS ADDRESS 2 PORT 02 2 CORIOLIS LINK 1 3 PORT 03 3 CORIOLIS LINK 2 4 PORT 04 4 PRINTER 5 PORT 05 5 NTP 6 PORT 06 6 EFM SLAVE LINK 7 PORT 07 7 CHROMAT LINK 8 Next 8 Next 1 Previous 1 Previous 2 PORT 08 2 PROVER SLAVE LIN 3 PORT 09 3 TCP IP 1 4 PORT 10 4 TCP IP 2 5 PORT 11 6 PORT 12 Revised Mar 11 Front Panel Navigation B 5 S600 Instruction Manual B 8 Calculations Menu The parameters in this group are all used in and result from system calculations and are further subgrouped as parameters relating to the values going into the calculations as input and results of the calculations as output Main
129. tall one or more units in a confined space with other heat Caution producing equipment give special attention to the combined heating effect This combined heat could increase the environmental temperature beyond its acceptable threshold thereby impacting performance 2 3 Required Tools for Installation Before you attempt to install the S600 ensure that you have the following tools Small flat blade screwdriver suitable for the slot headed captive screws on the rear of the case that secure each plug in board into the case 5 5 mm 5 BA hex or small adjustable wrench for the front panel bosses 2 2 Installation Revised Mar 11 S600 Instruction Manual 2 5 mm Allen key suitable for the hex cap screw on the front face of the front panel that secures the front panel molding to the case 2 4 Installing the S600 Refer to the following procedures for installing the various S600 components including the front panel panel mounted unit and modules 2 4 1 Unpacking the S600 Unpack the S600 carefully and inspect parts for visual damage identified all pieces of the shipment and you are confident that all parts are working correctly 2 4 2 Removing the Front Panel To begin the mounting process remove the front panel from the S600 1 Ensure power has been removed from the S600 2 Using a 2 5 mm Allen key remove the hex cap screw from the bottom centre of the front panel refer to Figure 2 2 Fig
130. te for additional and most current information Table 1 1 Related Technical Information Name Form Number Part Number FloBoss S600 Flow Computer l S600 D301151X412 Config600 Configuration Software l Config600 D301164X012 Config600 Configuration Software User Manual A6169 D301220X412 1 4 1 Open Source Software The FloBoss S600 contains open source software covered by the GPL GPL2 GPL3 LGPL OpenSSL SSLeay zlib libzip2 and Apache open source software licenses The specific software being used is U Boot the Linux kernel glibc Apache web server mod_ sll mod_alias mod_rewrite OpenSSL BusyBox ntpclient tar32 and JFFS2 These licenses are contained on the S600 Open Source Software CD part number S600SRCOPEN Source code is available upon request You may obtain a copy of this source code by contacting Remote Automation Solutions Technical Support via SupportNet This product includes software developed by the OpenSSL Project for use in the OpenSSL Toolkit Attp www openssl org This product includes cryptographic software written by Eric Young eay O cryptsoft com 1 8 General Information Revised Mar 11 S600 Instruction Manual Chapter 2 Installation This chapter provides instructions on installing the S600 including installation preparation procedures for panel mounting the installation and removal of plug in modules and electromagnetic compatibility EMC considerations In Thi
131. that monitors correct program operation and restarts the program in Revised Mar 11 the event of malfunction Glossary A 7 S600 Instruction Manual This page is intentionally left blank A 8 Glossary Revised Mar 11 S600 Instruction Manual Appendix B Front Panel Navigation B 1 Main Menu Revised Mar 11 This appendix describes the default menu options of the S600 front panel display Refer to Chapter 5 Front Panel for a discussion of the layout and navigation basics of the front panel The S600 firmware organizes data in a structured database of parameters such as Totals I O and Calculations The database groups the parameters logically by data points in a matrix of display screens For example the parameters used for averaging totals are grouped together application The menus in this appendix are provided only as an example Although details may vary between different applications the basic principles described in this appendix remain the same For this appendix the defaults for the screens assumed a configuration with two stations Gas and Liquid and four streams The Gas DP stream is assigned to station 1 and the Liquid Coriolis is assigned to station 2 Remember your specific application may vary from these illustrations For example if your application has fewer stations and more streams you will see more stream choices and fewer station choices than shown in this example If you have diffe
132. therwise change the firmware 7 3 1 Initiating a Cold Start Unpowered Cold Start A Caution Powered Cold Start You initiate a cold start using either of two methods Unpowered Powered with operating S600 If the S600 is not powered up you may set bit link P2 on the CPU module to the closed cold start position and then apply power to the S600 This displays the Startup menu Exercise caution if you set the jumper When you set the cold start jumper remember that the S600 also uses this setting if it self starts for any reason such as a low voltage shutdown or recovery from a malfunction Remove the cold start jumper setting when you do not need it Otherwise an unplanned restart could result in lost data 1 Select COLD START from the Startup menu see Figure 7 2 Press 1 to keep or 2 to reset the totals 3 Press 1 to confirm the selection The S600 displays the message CONFIGURING PLEASE WAIT The S600 builds a new database using the configuration files held in flash memory When completed the S600 Main menu displays If the S600 is currently running you must first set the run mode to Cold Start Note The key sequence you use to access the System Status page may vary based on the displays for your application 1 From the S600 Startup menu select SYSTEM SETTINGS 2 Select SYSTEM STATUS 3 Press CHNG Startup Revised Mar 11 7 4 Startup Menu Revised Mar 1 1 S600 Instructio
133. to communicate with an ultrasonic meter and also pass the DUI communications through to the meter Digital voltmeter Dual Variable Sensor A device that provides static and differential pressure inputs to a ROC E Format EEPROM Ethernet Exponent EU F G Mathematical notation where the mantissa is any number greater than 10 and less than 10 and the exponent is the multiplier Electrically Erasable Programmable Read Only Memory a non volatile memory chip which may be erased and reprogrammed electronically A 10 or 100 megabit per second Mbps baseband type network that uses the contention based CMSA CD media access method Invented by Robert Metcalf at Xerox s Palo Alto Research Center in the mid 1970s Base 10 multiplier European Union Flash memory Flow Balance Flow Switching Non volatile storage memory Although slower to access than SRAM and DRAM once programmed flash memory retains the data and requires no further support In the 600 configuration files and the operating system are typically stored in flash memory Write protect jumpers are used to prevent accidental programming of flash memory Used to balance the flow through a liquid system so a required flow rate can be attained through a prover This option allows the station within the S600 to control the number of streams open according to the current flow rates If flow switching is required it should be enabled on all relevant stre
134. ts three styles of PRT RTD probes DIN coefficient of 0 00385 ohm ohms degrees Celsius American Standard coefficient of 0 003926 ohm ohms degrees Centigrade Calendar Van Dusen equations used to support newer curves based on the user A B C and RO coefficients The DIN 43760 selection is typical in Europe and common in the United States while the American Standard selection coefficient alpha is still common for circumstances where a slightly purer platinum is used to effect a higher absolute accuracy You use the Config600 software to configure the style of PRT RTD input Refer to Figure 4 19 for a wiring schematic Table 4 12 shows the PRT RTD input pin connections SKT B 5V z AON V e T PRT OR RTD DEVICE V 2 1 ad a gt S600 7 DOCO558A Figure 4 19 PRT RTD Input Schematic Revised Mar 11 I O 4 13 S600 Instruction Manual Table 4 12 PRT PRD Input Pin Connections for SKT B Pin Function 4 PRT CH1 I 1 PRT CH1 V 21 PRT CH1 V 24 PRT CH1 l 5 PRT CH2 I 2 PRT CH2 V 22 PRT CH2 V 25 PRT CH2 l 6 PRT CH3 I 3 PRT CH3 V 23 PRT CH3 V 26 PRT CH3I 4 1 10 Jumper Settings The boldface entries in the Position column on Table 4 13 are the default configuration settings These may not apply to your specific configuration Do not change the jumper
135. ude all of the hardware options described in this manual the procedure for the basic installation of the unit remains the same Note We strongly recommend you familiarize yourself with the procedures described in this chapter before you begin to install the S600 The S600 uses a modular design that provides maximum flexibility and ease of installation The basic panel mounted version consists of three major components Fabricated metal case complete with pre installed PSU backplane and four card slots for the modules a dedicated CPU slot and three I O slots Removable front panel comprising the LCD display and keypad assembly Plug in modules A CPU module and one I O module are supplied for a basic configuration two blank plates are supplied to cover the unused slots Figure 2 1 shows the S600 system components Installation 2 1 S600 Instruction Manual Figure 2 1 FloBoss S600 System Components Note User supplied tools to assist in the installation process may include a Phillips screwdriver a regular screwdriver a small adjustable spanner wrench and a 2 5mm Allen key 2 2 Environmental Considerations The S600 panel mounted flow computer is designed for use within the control room Place it in a position that provides ease of use comfort and safety for operators and maintenance personnel The optimum height for viewing and using the display and keypad is at Operator eye level A If you ins
136. ure 2 2 Removing the Front Panel Note A security cap may cover the hex cap screw Revised Mar 11 3 Carefully slide the front panel up 4 mm 0 15 in to allow it to clear the retaining groove at the top of the case and then allow the panel to come forward to clear the panel case completely refer to Figure 2 3 Installation 2 3 S600 Instruction Manual Figure 2 3 Lifted Front Panel 4 Disconnect the ribbon cable from the back of the front panel at the blue connector refer to Figure 2 4 Observe the orientation of the connector with its mating keyway You must correctly re insert the ribbon cable at the end of the installation process A Do not remove the ribbon cable from the S600 housing This might Caution damage the S600 Also the ribbon cable may also have an EMC clamp Be sure to leave it intact without damaging the ribbon cable 2 4 Installation Revised Mar 11 S600 Instruction Manual Disconnect Here Figure 2 4 Remove Connector 5 Remove the top and bottom bosses from the unit housing using a 5 5 mm 5 BA hex wrench Table 2 1 Mounting Dimensions Part Dimensions Display Keypad Molding 85 mm 3 35 width x 269 mm 10 59 height x 28 mm 1 10 deep Case 84 5 mm 3 327 width x 270 mm 10 63 height x 303 8 mm 11 94 deep Panel Cutout 66 mm 2 6 width x 150 mm 5 9 height Pitch Between Cases 110 mm 4 33 giving 25 mm 0 98 air gap Max Panel Thickness 10 mm
137. uring an edit sequence by pressing MENU followed by A sequence the MENU key does not respond until you press either CLEAR to abort the change or Enter to complete the 5 5 3 Menu Hierarchy Refer to Appendix B for information on the menus and sub menus in the S600 as well as more information on navigating the front panel display screens 5 5 4 Security Codes Revised Mar 1 1 Changing options and display values as well as some operations at the front panel display require that you enter a security code Use the password assigned to you for your access to the S600 Each system user is assigned a security level between 0 greatest access to system functions and 9 least access to system functions Your security level determines the data you can change Security level 0 is reserved and cannot be used as a login level for users To assign or modify security levels use the Config600 software Front Panel 5 9 S600 Instruction Manual For further information on S600 security refer to Chapter 7 Advanced Setup Configuration in the Config600 Pro Software User Manual A6169 5 6 Changing a Display Option Depending on the security level assigned to your access and the database configuration you can change the content of some data pages You can identify these read writeable fields by the asterisk at the right edge of the data page and the flashing underline shown in the left most page of Figure 5 10 STRO

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