TRACOPOWER Industrial Power Supplies TSP-WR Series 180­ 60­0­ Watt service manual
Contents
1. Bees EXEBEEBEEBEEEBH E 2 Es C E HA RJ a E j a a o e ONO P pcok O PADLO PE N L2 or Bowen M EJXEIEIBIEIEIESEJESESES A ze DS L lt Y Weight 3 0 kg 6 0 lb Dimensions in mm inch Tolerances 0 5 mm 0 02 http www tracopower com Page 10 of 11 TRACO Industrial Power Supplies POWER TSP WR Series 180 600 Watt TSP WMK Wall Mounting Bracket Ordercode of kit For models Content of kit TSP WMKO1 TSP 180 1 bracket type A incl M4 screw DIN 74 Af4 TSP WMK02 TSP 360 TSP 600 2 brackets type B incl M4 screws DIN 74 Af4 Type A 85 0 3 35 ype TSP REM360 2 a SUM n TSP BCM24 345034 pha 34501 36 B o o O O 3 e 0 4 3 0 17 4 3 0 17 2 4 3 0 17 2 M s o o yo H s 8 O o 4 x positioning holes TSP 180 124WR j E TSP BFM 150 150 0 59 o 0 59 o o M 0 if u s o o 8 Material 2 mm Mild Steel 2 2 Tolerance 0 1mm 0 004 Type2. hitp www tracopower com 86 5 3 41 BS Weight 1 1 kg 2 4 Ib Dimensions in mm inch Tolerances 0 5 mm 0 02 Page 9 of 11 TRACO Industrial Power Supplies POWER TSP WR Series 180 600 Watt Case Dimensions Model m LDXEJIEIEJEEJCECIECIOCDCOLDLUDODOLGQICU TSP 600 124WR cee eee oul 5 S E Ho TES L 148 0 2107 5 83 0 83 125 0 4 92 ei 90 0 7 48 i
3. 4 33 54 0 2 13 1 Weight 0 5 kg 1 0 Ib 110 0 4 33 tt 0 con O oap PE N L2 L EEBEBEBEBBEBRH 250 145 0 98 10 57 hitp www tracopower com 7 N PEER aE aa O 80 0 3 15 Weight 0 7 kg 1 4 lb Dimensions in mm inch Tolerances 0 5 mm 0 02 Page 8 of 11 THACO POWER Industrial Power Supplies TSP WR Series 180 600 Watt Case Dimensions 125 0 4 92 x Model La 80 0 3 15 gt TSP 360 124WR EEEBEEBEBEEIEEEEE Koo OK O pcoN O opan E 8 PE N L2 L a Y 46 0 17 0 j 1 81 Hoe En 25 0 25 0 o8 os 0 98 ws SS SS Vf A TN
4. B gonm i TSP 360 124WR 33 0 1 30 96 0 3 25 0 98 em 3 o o o o 3 4 amp re E O z o o o o s 4310 17 2 a I des g 2 CD 3 9 2x43 0 17 S b d Lo p O amp Y TSP 600 124WR 1 p j a E N 4 x positioning holes 5 LL 198 0 7 80 _ 150 8 0 59 2 o o o o e e y 5 o o o o Material 2 mm Mild Steel 3 dei 0 1mm 0 004 o d e Dimensions mm Inch Specifications can be changed any time without notice TRACO ELECTRONICAG Jenatschstrasse 1 CH 8002 Zurich Switzerland Tel 41 43 311 45 11 Fax 41 43311 4545 info traco ch www tracopower com Rev 08 07 Page 11 of 11
5. Temperature ranges max 157 0 n TSP BAT24 120 157 0 during discharge when charging charged storage Detailed drawings in process Specifications 15 C to 50 C max 5 F to 122 F 0 C to 40 C max 32 F to 104 F 15 C to 40 C max 5 F to 104 F Battery lifetime 3 5 years see general battery information for details www tracopower com products tsp panas_gen pdf Remote link cable 1 cable 0 5 m included Weight SP BAT2 SP BA TSP BAT24 034 24 120 4 072 3 2 kg 7 1 lb 5 8 kg 12 9 lb 90 kg 20 0 Ib Battery datasheets http www tracopower com SP BAT2 SP BA SP BAT24 072 24 120 03 www tracopower com products tsp panas_034 pdf www tracopower com products tsp panas_072 pdf www tracopower com products tsp panas_120 pdf Page 7 of 11 THACO POWER Industrial Power Supplies TSP WR Series 180 600 Watt Case Dimensions Models TSP REM360 TSP BCM24 Models TSP 180 124WR TSP REM600 TSP BCM24H TSP BFM24 110 0 4 33 e 35 0 1 38 110 0 4 33 38 5 152 o os B cg J 80 0 3 15 0 20 250 50 0 98 0 20 43 5 0 0 20 110 0
6. in system applications A module for redundant operation with true power sharing is available With the battery controller module the power supplies can be extended to a perfect DC UPS system The buffer module provides power back up for up to 4 seconds without the need of any batteries Easy and vibration proof installation with pluggable screw terminal block and snap on mounting on DIN roils Order Code Output Voltage Output Current Output Power Vnom Imax Pmax TSP 180 124WR 7 5 A 180 W TSP 360 124WR e 15 0A 360W adjustable 24 28 VDC TSP 600 124WR 25 0A 600W Max current at nominal output voltage and operating temperature up to 40 C mox http www tracopower com Page 1 of 11 TRACO Industrial Power Supplies POWER TSP WR Series 180 600 Watt Input Specifications Applicable 3 phase networks TN TT Systems 500 VAC Star configuration EN60950 UL508 500 VAC Delta UL508 only IT Systems 400 VAC Delta IEC 62103 230 VAC Delta IEC 60950 500 VAC UL508 Input voltage ranges 85 132 VAC 187 550 VAC 50 60 Hz range selectable by selector switch Harmonic limits EN 61000 3 2 Class A for limited output power Holdup time 20 ms min full load 230 500 VAC Inrush current 115 VAC 230 VAC TSP 180 122WR tb a lt 23A TSP 360 124WR tb a lt 46A TSP 600 124WR tb a lt 50A Efficiency 88 typ Output Specifications Output volt
7. THACO Industrial Power Supplies P OWER TSP WR Series 180 600 Watt E o lt gt C CB GS Aus Innovative and Powerful Features WE OS en VD s ca UL 508 For global use with single and two phase pending wide range input 100 230 500 VAC Rugged metal case for harsh industrial environments Industrial operating temperature range 25 C to 70 C Power OK signal Remote On Off Shock and vibration proof Indefinite short circuit overvoltage and overtemperature protection Redundancy module Buffer module for power backup Battery controller module 4 3 year product warranty The successful TSP series of high performance DIN rail mount power supplies has been expanded with 3 additional models which features an ultrawide input range of 85 132 187 550VAC With these input voltages the power supplies can be used in almost all single and 3 phase power networks worldwide A high continuously available power reserve guarantees reliable start up of loa ds with high inrush currents Excellent electrical specifications and high immunity against electrical disturbances make these compact power supplies the best choice to power sensitive loads in industrial process control systems machine tools or any other demanding industrial application The power supplies comply also with IEC EN 61204 3 the EMC standard for Industrial environment 3 add on modules for extra functions offer a great flexibility
8. age adjustable range 24 28 VDC Regulation Input variation 0 5 max Load variation 10 100 0 5 max load variation 10 100 75 parallel mode 2 0 Ripple and noise 2OMHz bandwidth 100 mV pk pk typ 150 mV pkpk max at Imax Electronic short circuit protection current limitation at 125 of Imax constant current automatic recovery Output overvoltage protection 34 V Overload protection electronic overload protection Overtemperature protection switch off at overtemperature automatic restart Status indicator dual colour LED green DC OK red DC off Power OK signal trigger threshold 18 22V relay output DC OK contact closed rated 30 VDC 1 0 A Max capacitive load unlimited General Specifications Operating temperature range 25 C to 70 C max 13 F to 158 F for derating see graph A on page 3 Cooling convection cooling no internal fan Storage temperature 25 C 85 C 13 F 4185 F Humidity non condensing 95 rel H max Pollution degree 2 Temperature coefficient 0 02 K Reliability calculated MTBF gt 350 000 houres in accordance to IEC 61709 Remote On Off by ext contact DC on 9 contact open DC off S connected via 1 Kohm to Vout All specifications valid at nominal input voltage full load and 25 C after warm up time unless otherwise stated http www tracopower com Page 2 of 11 THACO POWER Industrial Power Supplies TSP WR Series 180 600 Watt General Specifications I
9. cted units no internal switching device Electromagnetic compatibility over voltage deep discharge short circuit and revers connection built in fuse DC OK input DC OK output BAT OK all relay contact closed at status OK 30 VDC 1 0 A max see page 8 1 cable included with TSP BCM24 module by ext contact contact open On contact closed Off Battery protection Status signals Rating per relay contact Dimensions Remote link cable 0 5m Remote On Off Installation instructions www tracopower com products tsp bcm_inst pdf hitp www tracopower com Page 6 of 11 THACO POWER TSP BAT Battery Pack Industrial Power Supplies TSP WR Series TSP battery packs are designed to build in connection with the TSP BCM battery controller module a complete DC UPS system The entire range utilizes 12V main tenance free VRLA valve regulated lead acid batteries made by PANASONIC These are not spillable lead gel type batteries Two 12V batteries are connected in series and assembled into a stainless steel enclosure with integrated connector and connection cable 180 600 Watt Order Code Nominal Voltage Charge Current Nominal Capacity includes mating connectors max at 25 C 77 F TSP BAT24 034 0 80A 3 4 Ah TSP BAT24 072 24 VDC 1 75 A 7 2 Ah TSP BAT24 120 3 00 A 12 0 Ah E TSP BAT24 072 66 0
10. e TSP WR series of same type a highly reliable true redundant power system can be configured without any addi tional components This module enforces equivalent sharing of the output current by each power supply The system is fully redundant and provides output power even if one power supply has completely failed e g by short circuit on the output In the event of either power supply failing or being disconnected the second unit will automatically supply the full current to the load The redundancy of the system is monitored and if lost indicated by an alarm output The inputs are hot swappable and can be loaded up to 15A each Order Code Input Max Power Output Voltage Output Power includes terminal plugs per Input adjust max TSP REM360 2x 24 VDC 2x360W 24 VDC 360W TSP REM600 2 x Control input 2 x 600 W 24 27 VDC 600 W Function D
11. iagram Connector Positions yg Front view Bottom view Top view DCIN 1 Output z Load Lt 5 2229 Hn eue 7 Remote Link2 E TSP Ul Output Remote Link 1 E Volt adj O Inputs ON O q 14 N cp DCIN2 TSP ior REM Controller Link 2 Power e Supplies L XM TEN LI H Redundaney ozel len in dH Alam Remote On Off SRA Specifications Operating temperature 25 C to 470 C max 13 F to 158 F derating above 40 C 104 F 1 5 K Electromagnetic compatibility in correspondence to connected units no internal switching device Redundancy OK signal Alarm trigger threshold at 18 22VDC contact open if both inputs failed Dimensions see page 8 Remote link cable 0 5m 2 cables included with TSP REM360 module Remote On Off by ext contact contact open On contact closed Off Installation instructions www tracopower com products tsp rem_inst pdf hitp www tracopower com Page 4 of 11 TRACO Industrial Power Supplies POWER TSP WR Series 180 600 Watt TSP BFM24 Buffer Module The TSP BFM24 buffer module will hold the output voltage of a 24 VDC power sup ply after brown outs or voltage dips of up to ten full 50Hz cycles During this buffer period no deterioration of the 24 VDC output voltage will occur For many applica tions this buffer module is an ideal and cost effective alternative to a battery based backup system The buffer module consists of a large bank of capacitors When the power sup
12. ity Voltage dips IEC EN 61000 6 2 IEC EN 61204 3 IEC EN 61000 4 2 4kv 8kv IEC EN 61000 4 3 IEC EN 61000 4 4 2kv IEC EN 61000 4 5 IEC EN 61000 4 6 10 V IEC EN 61000 4 8 IEC EN 61000 4 11 Vibration acc IEC 60068 2 6 Shock acc IEC 60068227 Environment 3 axis sine sweep 10 55 Hz 1g loct min 3 axis 15 g half sine 11 ms Enclosure material aluminium chassis zinc plated steel cover Mounting DIN rail mounting for DIN rails as per EN 50022 35x15 7 5 snap on with selHocking spring Wall mounting option with wall mounting bracket see page 10 Connection detachable screw terminals plugs included 2 terminals per output Output Power Derating A Output Power Derating vs Ambient Temperature TSP 600 70 ohi Ts 10 Output Power Pmax 10 0 pL s 25 40 50 60 70 Temperature C B Output Power Derating vs Input Voltage 80 TSP 600 TSP 180 70 TSP 360 Output Power Pmox 3 85 100 115 132 187 284 323 550 Input Voltage VAC All specifications valid at nominal input voltage full load and 25 C after warm up time unless otherwise stated http www tracopower com Page 3 of 11 TRACO Industrial Power Supplies POWER TSP WR Series 180 600 Watt TSP REM360 Redundancy Module With this module and two power supplies of th
13. nal plugs max nom max TSP BCM24 24 VDC Power Supply 360 W 24 VDC 360 W TSP BCM24H and 24 VDC Battery 600 W 600 W Function Diagram reduce max output current by battery charging current Connector Positions Front view Bottom view Top view 12 CENE L3 A i DC IN Output e B rt load 2020 Fuse Out t io Volt adjust p f nal ypy TSP Remote O Acok O P Link Xe 1 re O Barrok lower I Oveox Supply 24V Batte Battery Controller Bas or ACOK 4 T T T Bot OK Al B O NA NE GNE DCOK E 24V 15A Remote On Off 1 B Remote Link 53 DCIN Battery Temp Sensor 1 5 J51 52 53 U54055 lise 57 158 059 51 J TS o DC OK BAT OK DC OK Remote 1 Temp gt input output On Off ensor TS Operating temperature 25 C to 70 C max 13 F to 158 F derating above 40 C 104 F 1 5 K in correspondence to conne
14. ply is switched on the buffer capacitors will be charged This will take approximately 30 seconds and an opto coupler signal indicates the READY con dition When a power fail occurs the capacitor bank is discharged maintaining the output of the buffer module at its nominal voltage This condition is indicated by an POWER FAIL signal The hold up time is typically 200 ms at 25 A and 4 seconds typically at 1 2A After 4 seconds the buffer device will switch off the output voltage The operation modes of the module are indicated by a LED on the front panel also The big advantage of this buffer solution is that it is fully maintenance free and its storage capability does not deteriorate over the live time of the product Order Code Operating Voltage Buffer Time Output Power includes terminal plugs Range max 200ms typ 25A max TSP BFM24 24 28VDC A0 s max 1 2A 600 W Function Diagram Connector Positions Discharge EIEEIEEIEEEE Charge Specifications Operating temperature 25 C to 70 C max 13 F to 158 F derating above 40 C 104 F 1 5 K Electromagnetic compatibility in correspondence to connected units no internal switching device Buffer voltage adjustable gt 1 V below input voltage min 22 VDC Cha
15. rging 0 6 A max 30 s max Status signals Buffer Active Buffer Ready optocoupler output and dual colour LED for status indication Inhibit optocoupler input 35 V max lt 5mA Dimensions see page 8 Installation instructions www tracopower com products tsp bfm_inst pdf hitp www tracopower com Page 5 of 11 TRACO Industrial Power Supplies POWER TSP WR Series 180 600 Watt TSP BCM24 Battery Controller Module This module provides a professional battery management system to charge and monitor an external lead acid battery Together with a power supply of the TSP series a perfect DC UPS system can be configured The connected battery will be charged and held in charged mode by the power supply In the event of a mains power failure the battery will supply the output power until the battery is discharged As a consequence the output voltage of the system is equivalent to the battery voltage To avoid overcharging the battery an external temperature sensor adjusts the battery voltage automatically to the required end of charge voltage This can extend the battery life The battery is protected against deep discharge Mains power and battery status are monitored regularly and failures indicated by corresponding LED s and alarm outputs The module also provides an external On Off input to switch off both power supply and battery Order code Inputs Input Power Output Voltage Output Power includes termi
16. solation according to IEC EN 60950 1 UL 60950 1 UL 508 Safety standards Information technology equipment Industrial control equipment Electrical equipment of machines Electronic equipment for power installation Safety transformers for SMPS IEC EN 60950 1 UL 60950 1 CSA C22 2 No 60950 1 03 UL 508C CSA C22 2 No 107 EN 60204 EN 50178 EN 61558 2 4 Safety approvals and certifications CB report UL approvals CSA certification GS certification for IEC 60950 1 www tracopower com products tsp wr cb pdf UL 60950 1 rec File E181381 UL 508C listed File pending www ul com gt certifications file no 219759 for UL 60950 1 CSA 22 2 No 60950 1 03 CSA C22 2 No 1071 01 www tracopower com products tsp wr csa pdf for IEC EN 60950 1 EN 60204 EN 61558 2 4 www tracopower com products tsp wr gs pdf Safety class Degree of electrical protection IEC 536 Case protection IP 20 IEC 529 Electromagnetic compatibility EMC Emissions Conducted RI suppression on input Radiated RI suppression IEC EN 61000 6 3 IEC EN 61204 3 EN 55011 class B EN 55022 class B EN 55011 class B EN 55022 class B Electromagnetic compatibility EMC Immunity Electrostatic discharge ESD Radiated RF field immunity Electrical fast transient burst immunity Surge immunity Immunity to conducted RF disturbances Power frequency field immun
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TRACOPOWER Industrial Power Supplies TSP WR Series 180