makita Router Equipped with Electric Brake 3612 INSTRUCTION MANUAL
Contents
1. 1 Workpiece 2 Bit revolving direction 3 View from the top of the tool 4 Feed direction NOTE e Moving the tool forward too fast may cause a poor quality of cut or damage to the bit or motor Moving the tool forward too slowly may burn and mar the cut The proper feed rate will depend on the bit size the kind of workpiece and depth of cut Before beginning the cut on the actual workpiece it is advisable to make a sample cut on a piece of scrap lumber This will show exactly how the cut will look as well as enable you to check dimensions e When using the straight guide or the trimmer guide be sure to install it on the right side in the feed direction This will help to keep it flush with the side of the workpiece 1 Wing bolt A 2 Guide holder 3 Fine adjusting screw 4 Wing bolt B 5 Straight guide 003677 003684 1 More than 15mm 5 8 2 Straight guide 3 Wood 003688 Straight guide optional accessory The straight guide is effectively used for straight cuts when chamfering or grooving Install the straight guide on the guide holder with the wing bolt B Insert the guide holder into the holes in the tool base and tighten the wing bolt A To adjust the distance between the bit and the straight guide loosen the wing bolt B and turn the fine adjusting screw 1 5 mm or about 1 16 per turn At the desired distance tighten the wing bolt B to secure the straight guide in place Wide2. A ID DD SS MAIL THIS PORTION Your answers to the following questions are appreciated 1 This product was purchased from 3 How did you learn about this product Home Center Other Magazine Radio Hardware Lumber Store From Dealer Exhibition Tool Distributor Newspaper From Friend Industrial Supply Store Display Previous Usage Construction Supply Catalog Other 2 Use of the product is intended for 4 Most favored points are Construction Trade Design Repair Service Industrial Maintenance Features Durability Home Maintenance Size Power Hobby Price Other Other Makita Brand 5 Any comments DATE PURCHASED MODEL NO MONTH ae EN MN STATUS INTL LAST NAME COMPANY NAME Married Single a STREET ADRESS CITY ZIP CODE BE SURE TO COMPLETE THE CUSTOMER S PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS Please return this portion by facsimile or mail Facsimile No 714 522 8133 nn FACTORY SERVICE CENTERS 1 800 4 MAKITA RETAIN THIS PORTION FOR YOUR RECORDS ARIZONA 3707 E Broadway Rd Ste 6 Phoenix AZ 85040 602 437 2850 CALIFORNIA 41850 Christy St Fremont CA 94538 5107 510 657 9881 14930 Northam St La Mirada CA 90638 5753 714 522 8088 1970 Fulton Avenue Sacramento CA 95825 916 482 5197 7674 Clairemont Mesa Blvd San Diego CA 92111 858 278 4471 16735 Satico
3. vibration or wobbling that could indicate improperly installed bit Be careful of the bit rotating direction and the feed direction Do not leave the tool running Operate the tool only when hand held Always switch off and wait for the bit to come to a complete stop before removing the tool from workpiece Do not touch the bit immediately after operation it may be extremely hot and could burn your skin 14 15 16 17 Always lead the power supply cord away from the tool towards the rear Do not smear the tool base carelessly with thinner gasoline oil or the like They may cause cracks in the tool base Draw attention to the need to use cutters of the correct shank diameter and suitable for the speed of the tool Some material contains chemicals which may be toxic Take caution to prevent dust inhalation and skin contact Follow mate rial supplier safety data SAVE THESE INSTRUCTIONS A WARNING MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury FUNCTIONAL DESCRIPTION 003652 1 Stopper pole 2 Fast feed button 3 Adjusting hex bolt 4 Stopper block 003655 A CAUTION e Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool Adjusting the depth of cut Place the tool on a flat surface Loosen the lock lever and lower the tool body until the bit just touches the
4. a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified elec trician to install a polarized outlet Do not change the plug in any way Double insula tion eliminates the need for the three wire grounded power cord and grounded power supply system Avoid body contact with grounded sur faces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord to carry the tools or pull the plug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These cords are rated for outdoor use and reduce the risk of electric shock Personal Safety 9 10 11 12 13 Stay alert watch what you are doing and use common sense when operating a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose cloth ing or jewelry Contain long hair Keep your hair cloth
5. flat surface Press the lock lever down to lock the tool body Now lower the stopper pole until it makes contact with the adjusting hex bolt The stopper pole can be moved rapidly by depressing the fast food button While pressing the fast feed button raise the stopper pole until the desired depth of cut is obtained The depth of cut is equal to the distance between the stopper pole and the adjusting hex bolt Stopper pole travel can be checked with the scale 1 mm or 1 16 per grad uation on the tool body Minute depth adjustments can be obtained by turning the stopper pole 1 5 mm or about 1 16 per turn Now your predetermined depth of cut can be obtained by loosening the lock lever and then lowering the tool body until the stopper pole makes contact with the adjusting hex bolt By turning the knob the upper limit of the tool body can be adjusted When the tip of the bit is retracted more than required in relation to the base plate surface turn the knob to lower the upper limit A CAUTION e Since excessive cutting may cause overload of the motor or difficulty in controlling the tool the depth of cut should not be more than 20 mm 13 16 at a pass when cutting grooves When you wish to cut grooves more than 20 mm 13 16 deep make several passes with progressively deeper bit settings e Do not lower the knob too low The bit will protrude dangerously 003657 2 Hex bolt 3 Hex nut 4 Stopper block 00366
6. wrench provided with the tool A loose or overtightened bit can be dangerous e Do not tighten the collet nut without inserting a bit or install small shank bits without using a collet sleeve Either can lead to breakage of the collet cone Insert the bit all the way into the collet cone Press the shaft lock to keep the shaft stationary and use the wrench to tighten the collet nut securely When using router bits with smaller shank diameter first insert the appropriate collet sleeve into the collet cone then install the bit as described above To remove the bit follow the installation procedure in reverse OPERATION 003803 1 Chip deflector 001985 1 Feed direction 2 Bit revolving direction 3 Workpiece 4 Straight guide A CAUTION e Before operation always make sure that the tool body automatically rises to the upper limit and the bit does not protrude from the tool base when the lock lever is loosened e Before operation always make sure that the chip deflector is installed properly Set the tool base on the workpiece to be cut without the bit making any contact Then turn the tool on and wait until the bit attains full soeed Lower the tool body and move the tool forward over the workpiece surface keeping the tool base flush and advancing smoothly until the cutting is complete When doing edge cutting the workpiece surface should be on the left side of the bit in the feed direction 001984
7. 0 1 Switch lever Stopper block The stopper block has three adjusting hex bolts which raise or lower 0 8 mm 1 32 per turn You can easily obtain three different depths of cut using these adjusting hex bolts without readjusting the stopper pole Adjust the lowest hex bolt to obtain the deepest depth of cut following the method of Adjusting depth of cut Adjust the two remaining hex bolts to obtain shallower depths of cut The differences in height of these hex bolts are equal to the differences in depths of cut To adjust the hex bolts first loosen the hex nuts on the hex bolts with the wrench and then turn the hex bolts After obtaining the desired position tighten the hex nuts while holding the hex bolts in that desired position The stopper block is also convenient for making three passes with pro gressively deeper bit settings when cutting deep grooves Switch action A CAUTION e Before plugging in the tool always check to see that the tool is switched off e Switch can be locked in ON position for ease of operator comfort during extended use Apply caution when locking tool in ON position and maintain firm grasp on tool e Make sure that the shaft lock is released before the switch is turned on e Hold the tool firmly when turning off the tool to overcome the reaction To start the tool move the switch lever to the ON position To stop the tool move the switch lever to the O
8. O Tua kita Router Equipped with Electric Brake MODEL 3612 MODEL 3612C 003647 OO euros INSULATION INSTRUCTION MANUAL A WARNING For your personal safety READ and UNDERSTAND before using SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE www makitatools com SPECIFICATIONS e Specifications may differ from country to country GENERAL SAFETY RULES Model Collet chuck capacity Plunge capacity No load speed RPM Overall length Net weight For All Tools WARNING Read and understand all 3612 22 000 min 3612C 1 2 O 60 mm 0 2 3 8 9 000 23 000 min 324 mm 12 3 4 6 0 kg 13 2 Ibs Manufacturer reserves the right to change specifications without notice USA002 2 instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS Work Area 1 Keep your work area clean and well lit Cluttered benches and dark areas invite acci dents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep bystanders children and visitors away while operating a power tool Distrac tions can cause you to lose control Electrical Safety 4 Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit in
9. OFF posi tion Electric brake This tool is equipped with an electric brake If the tool consis tently fails to quickly stop after switch lever moving to the O OFF position have tool serviced at a Makita service center 003802 1 Speed adjusting dial FER 7 2 3 4 5 ASSEMBLY 003670 1 Wrench 2 Shaft lock 3 Lock lever Speed adjusting dial For model 3612C only The tool speed can be changed by turning the speed adjust ing dial to a given number setting from 1 to 5 Higher speed is obtained when the dial is turned in the direc tion of number 5 And lower speed is obtained when it is turned in the direction of number 1 This allows the ideal speed to be selected for optimum mate rial processing i e the speed can be correctly adjusted to suit the material and bit diameter Refer to the table for the relationship between the number settings on the dial and the approximate tool speed A CAUTION e lf the tool is operated continuously at low speeds for a long time the motor will get overloaded resulting in tool malfunction e The speed adjusting dial can be turned only as far as 5 and back to 1 Do not force it past 5 or 1 or the speed adjusting function may no longer work A CAUTION e Always be sure that the tool is switched off and unplugged before carrying out any work on the tool Installing or removing the bit A CAUTION e Install the bit securely Always use only the
10. g accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tools operation If damaged have the tool ser viced before using Many accidents are caused by poorly maintained tools Use only accessories that are recom mended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool SERVICE 23 Tool service must be performed only by qualified repair personnel Service or main tenance performed by unqualified personnel could result in a risk of injury 24 When servicing a tool use only identical replacement parts Follow instructions in the Maintenance section of this manual Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of electric shock or injury USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will ca
11. holder caps NOTE e When replacing carbon brush located on the same side as the knob remove the knob first before unscrewing the brush holder cap A CAUTION e Be sure to re install the knob after inserting new carbon brush After replacing brushes plug in the tool and break in brushes by running tool with no load for about 10 minutes Then check the tool while running and electric brake operation when releasing the switch trigger If electric brake is not working well ask your local Makita service center for repair To maintain product SAFETY and RELIABILITY repairs any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers always using Makita replacement parts ACCESSORIES A CAUTION These accessories or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons Only use accessory or attachment for its stated purpose If you need any assistance for more details regarding these accessories ask your local Makita service center Straight amp groove forming bits Edge forming bits Laminate trimming bits Straight guide Trimmer guide Guide holder Templet guides Templet guide adapter Lock nut Collet sleeve 3 8 1 4 Wrench 8 Wrench 24 Memo Memo 16 ee A A o Makita U S A Inc 14930 Northam Street La Mirada CA 90638 5753
12. hville TN 372 615 248 3321 TEXAS 12801 Stemmons Fwy Ste 809 Farmers Branch TX 75234 972 243 1150 12701 Directors Dr Stafford TX 77477 3701 281 565 8665 3453 IH 35 North Ste 101 San Antonio TX 78219 210 228 0676 WISCONSIN Lincoln Plaza Shopping Ctr 2245 S 108th St West Allis WI 53227 414 541 4776 Date Purchased Dealers Name 4 Address Model No 19 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e lead from lead based paints e crystalline silica from bricks and cement and other masonry products and e arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase Should any trouble develop during this one year period return the COMPLETE tool fre
13. ight prepaid to one of Makita s Factory or Authorized Service Centers If inspection shows the trouble is caused by defective workmanship or material Makita will repair or at our option replace without charge This Warranty does not apply where e repairs have been made or attempted by others e repairs are required because of normal wear and tear e the tool has been abused misused or improperly maintained e alterations have been made to the tool IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE AFTER THE ONE YEAR TERM OF THIS WARRANTY This Warranty gives you specific legal rights and you may also have other rights which vary from state to state Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you Makita Corporation of America 2650 Buford Hwy Buford GA 30518 883865B065
14. ing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure switch is off before plugging in Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations 14 Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Ordinary eye or sun glasses are NOT eye protection Tool Use and Care 15 16 17 18 19 20 21 22 Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use tool if switch does not turn it on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changin
15. n be done easily with the trimmer guide The guide roller rides the curve and assures a fine cut 11 003700 1 Wing bolt A 2 Guide holder 3 Fine adjusting screw 4 Wing bolt B 5 Wing bolt C 6 Trimmer guide 7 Guide roller 003701 1 Bit Guide roller NO Install the trimmer guide on the guide holder with the wing bolt B Insert the guide holder into the holes in the tool base and tighten the wing bolt A To adjust the distance between the bit and the trimmer guide loosen the wing bolt B and turn the fine adjusting screw 1 5 mm or 1 16 per turn When adjusting the guide roller up or down loosen the wing bolt C After adjusting tighten all the wing bolts securely When cutting move the tool with the guide roller riding the side of the workpiece MAINTENANCE 001145 OM 1 Limit mark y 003702 1 Brush holder cap 2 Knob 3 Screwdriver A CAUTION e Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance Replacing carbon brushes Remove and check the carbon brushes regularly Replace when they wear down to the limit mark Keep the carbon brushes clean and free to slip in the holders Both carbon brushes should be replaced at the same time Use only iden tical carbon brushes Use a screwdriver to remove the brush holder caps Take out the worn carbon brushes insert the new ones and secure the brush
16. r straight guide of desired dimensions may be made by using the convenient holes in the guide to bolt on extra pieces of wood When using a large diameter bit attach pieces of wood to the straight guide which have a thickness of more than 15 mm 5 8 to prevent the bit from striking the straight guide When cutting move the tool with the straight guide flush with the side of the workpiece Templet guide optional accessory The templet guide provides a sleeve through which the bit passes allowing use of the tool with templet patterns 03692 To install the templet guide loosen the screws on the tool base insert the templet guide and then tighten the screws 1 Templet guide 2 Screw 3 Base plate oosess Secure the templet to the workpiece Place the tool on the templet and move the tool with the templet guide sliding along the side of the templet NOTE e The workpiece will be cut a slightly different size from the templet Allow for the distance X between the bit and the outside of the templet guide The distance X can be Bit l E calculated by using the following equation ase i i Templet Distance X outside diameter of the templet guide Workpiece bit diameter 2 Distance X Outside diameter of the templet guide 7 Templet guide Oouahond vo68 Trimmer guide optional accessory Trimming curved cuts in veneers for furniture and the like ca
17. use a drop in line voltage resulting in loss of power and overheating Table 1 shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage num ber the heavier the cord Table 1 Minimum gage for cord Ampere Rating pas 16 16 14 BA 16 14 f 12 1 16 14 1 14 12 1 4 2 18 6 18 6 SPECIFIC SAFETY RULES DO NOT let comfort or familiarity with product gained from repeated use replace strict adherence to router safety rules If you use this tool unsafely or incorrectly you can suffer serious personal injury USB013 3 1 Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator Check the bit carefully for cracks or dam age before operation Replace cracked or damaged bit immediately Avoid cutting nails Inspect for and remove all nails from the workpiece before operation 2 Wear hearing protection during extended Hold the tool firmly with both hands period of operation 3 Handle the bits very carefully ESP Manele AWAY mom totaling parte Make sure the bit is not contacting the workpiece before the switch is turned on 10 11 12 13 Before using the tool on an actual work piece let it run for a while Watch for
18. y St Ste 105 Van Nuys CA 91406 818 782 2440 COLORADO 11839 E 51st Ave Denver CO 80239 2709 303 371 2850 CUSTOMER S RECORD When you need service Send complete tool prepaid to one of the Makita Factory Service Centers listed or to an Authorized Makita Service Center Be sure to attach a letter to the outside of the carton detailing the problem with your tool FLORIDA 750 East Sample Road Pompano Beach FL 33064 954 781 6333 GEORGIA 4680 River Green Parkway NW Duluth GA 30096 770 476 8911 ILLINOIS 1450 Feehanville Dr Mt Prospect IL 60056 6011 847 297 3100 MARYLAND 7397 Washington Boulevard Suite 104 Elkridge MD 21075 410 796 4401 MASSACHUSETTS 232 Providence Hwy Westwood MA 02090 781 461 9754 MINNESOTA 6427 Penn Ave South Richfield MN 55423 612 869 5199 MISSOURI 9876 Watson Road St Louis MO 63126 2221 314 909 9889 NEBRASKA 4129 S 84th St Omaha NE 68127 402 597 2925 NEVADA 3375 S Decatur Blvd Suites 22 24 Las Vegas NV 89102 702 368 4277 NEW JERSEY 251 Herrod Blvd Dayton NJ 08810 1539 609 655 1212 NEW YORK 4917 Genessee Street Cheektowaga NY 14225 716 685 9503 OREGON 828 19th Avenue N W Portland OR 97209 503 222 1823 PENNSYLVANIA 1704 Babcock Blvd Pittsburgh PA 15209 412 822 7370 PUERTO RICO 200 Guayama St Hato Rey PR 00917 787 250 8776 TENNESSEE 1120 Elm Hill P Suile 170 Nas
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makita Router Equipped with Electric Brake 3612 INSTRUCTION MANUAL