NOKIA RM-588/RM-94User Manual
Contents
1. 2 You must use the Nokia Standard Toolkit version 2 You will also need the SS 88 camera removal tool SS 195 display removal tool and a DC plug 4 Use the opening notch to release the BATTERY COVER 5 Remove the BATTERY COVER If there is a battery 6 Unscrew the four TORX size 5 screws in the inserted remove it also order shown Remove them with the tweezers 12 Confidential s Copyright O 2009 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOKIA Care Nokia 5230 RM 588 RM 594 Aca d emy Service Manual Level 1 amp 2 T Release the snaps of the SIDE BAND ASSY with the 8 Release also the snaps on the other side with the SRT 6 SRT 6 Remove the SIDE BAND ASSY 9 Remove the SLIDE KEY with the tweezers 10 Tor remove the A COVER first release the clip from the bottom corner with the SS 93 ex a T iM prrae 7 Ea laaa 30095 AET 11 Continue to the bottom side and release two 12 Then release the remaining lindo on both sides clips holding the A COVER of the phone 13 Confidential s Copyright O 2009 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOKIA Care Nokia 5230 RM 588 RM 594 Aca d emy Service Manual Level 1 amp 2 14 Turn over the TOUCH PANEL ASSY and the TOUCH FRAME ASSY as shown Be careful not to break the flex C h E m da v Pos SR d cnh ED V Aa AR K Ra YIN H La Ty her s Y 4 ve 0 OL Nd 15 Protect the LCD with a protective fil2. e Copyright 2009 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOKIA Care a O ey Academy Service Manual Level 1 amp 2 3 ESD PROTECTION Nokia requires that service points have sufficient ESD protection against static electricity when servicing the phone Any product of which the covers are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be applied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information and local requirements about ESD protection and ESD Protected Area contact your local Nokia After Market Services representative 6 Confidential e Copyright 2009 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOKIA Care a O ey Academy Service Manual Level 1 amp 2 4 CARE AND MAINTENANCE This product is of superior design and craftsmanship and should be treated with care The suggestions below will help you to fulfil any warranty obligations and
3. to enjoy this product for many years Keep the phone and all its parts and accessories out of the reach of small children Keep the phone dry Precipitation humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits Do not use or store the phone in dusty dirty areas Its moving parts can be damaged Do not store the phone in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards Do not drop Knock or shake the phone Rough handling can break internal circuit boards Do not use harsh chemicals cleaning solvents or strong detergents to clean the phone Do not paint the phone Paint can clog the moving parts and prevent proper operation Use only the supplied or an approved replacement antenna Unauthorised antennas modifications or attachments could damage the phone and may violate regulations governing radio devices All of the above suggestions apply equally to the product battery charger or any accessory Confidential e Copyright 2009 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOKIA Care a O ey Academy Service Manual Level 1 amp 2 5 BATTERY INFORMATION Note A new battery s full performance is achieved only after two or three complete ch
4. 024 PUSHER STICKER TN IHF FRONT GASKET 10033 10025 m SLIDE KEY 10029 et T0028N NJ 10030 BATTERY COVER ASSY A3 10031 10032 ste Only available as These parts can not be assembly il reused after removal STYLUS 10032 sf BATTERY COVER 10031 Ver 1 0 9 Confidential s Copyright O 2009 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOKIA Care da GE Academy Service Manual Level 1 amp 2 T SERVICE DEVICES FLS 5 Flash Device CA 101 Service Cable AC 4 Travel Charger SS 88 Camera removal tool SS 195 Display removal tool BL 5J Battery NOKIA Standard Toolkit V2 NMP standard toolkit v2 For more information refer to the Service Bulletin SB 011 on NOKIA Online Supplier or manufacturer contacts for tool re order can be found in Recommended service equipment document on NOKIA Online 10 Confidential s Copyright 2009 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOKIA Care da GE Academy Service Manual Level 1 amp 2 8 SW UPDATE Flash concept Point of Sales To use the FLS 5 Flash Dongle follow the user guide inside the sales package Please check always for the latest version of flash software wich is available on Nokia Online SERVICE SOFTWARE FE PRODUCT SPECIFIC ESHA BATTERY 11 Confidential s Copyright 2009 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOKIA Care da GE Academy Service Manual Level 1 amp 2 9 DISASSEMBLY INSTRUCTIONS
5. D CAUTIONS Please refer to the phone s user guide for instructions relating to operation care and maintenance including important safety information Note also the following 2 1 Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE 2 2 Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist Strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly 5 Confidential
6. EW eee E E A E Sid 9 SMC NS a EE O ee ese E 10 o SW 01 616 21 2 aa Rs a DS SR nC 11 9 Disassembly instructions casais DE RES IE SS TERESA 12 10 Assembly DIS asda URCA De Ui O TAS a Di SS e 19 11 Solder COMPONENT SN VOR DE SP a 20 2 Confidential e Copyright 2009 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOKIA Care a O ey Academy Service Manual Level 1 amp 2 CHANGE HISTORY Approved LO 14 9 2009 First approved version The purpose of this document is to help NOKTA service levels 1 and 2 workshop technicians to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service suppliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below Nokia Care Academy mailto Service Manuals nokia com Please keep in mind also that this documentation is continuously being updated and modified SO watch always out for the newest version 3 Confidential e Copyright 2009 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOKIA Care a O ey Academy Service Manual Level 1 amp 2 1 COPYRIGHT Copyright 2009 Nokia All rights reserved Re
7. Nokia 5230 RM 588 RM 594 NOKIA Care Academy Service Manual Level 1 amp 2 SERVICE MANUAL Level 1 amp 2 RM 588 RM 594 N Sm w 009 4 7 a Io Apphia Add P L My music Ho Do M 2101425 P E ma m Dialer Contacts Transceiver characteristics Band RM 588 e WCDMA HSDPA 900 2100 e EGSM 850 900 1800 1900 RM 594 e WCDMA HSDPA 850 1900 e EGSM 850 900 1800 1900 Display nHD 3 2 TFT up to 16 million colours 640x360 pixel resolution active area 39 6 mm x 70 4 mm 16 9 aspect ratio Camera 2 0 Mpix 1600 x 1200 CMOS 3x digital zoom Operating System Symbian OS ver 9 4 Series60 5th Edition 5 0 Connections o Cellular radio 3GPP GSM E GPRS WCDMA HSDPA o USB 2 0 micro USB Bluetooth wireless technology 2 0 EDR A2DP AVRCP o 3 5mm AV connector Talk time Standby GSM GSM Up to 7h Up to 438 h WCDMA WCDMA Up to 4h 18 ms Up to 458 h Note Talk times are dependant on network parameter settings 1 Confidential s Copyright 2009 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOKIA Care a O ey Academy Service Manual Level 1 amp 2 Table of Contents Change DST 3 le OIA APS RR DRDS END UDN SEDE DAN NR 4 Femmes CVG AV UALS booze 6 Je 2 10 ssa E aa 5 C N LT 5 Le CAUGONS ara IS SR E EAA eee ener ee 5 s PDDE O tee aero PNR SP O RAN SR UR RSS eee ee 6 4 Care and maintenance cco Secsez rasta ad Essen again T S BOM Tv s sve ON san E EE re 8 O EMO VI
8. arge and discharge cycles The battery can be charged and discharged hundreds of times but it will eventually wear out When the operating time talk time and standby time is noticeably shorter than normal it is time to buy a new battery Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer Unplug the charger when not in use Do not leave the battery connected to a charger for longer than a week since overcharging may shorten its lifetime If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge For good operation times with Ni Cd NiMh batteries discharge the battery from time to time by leaving the product switched on until it turns itself off or by using the battery discharge facility of any approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes direct connection of the and terminals of the battery metal strips on the battery for example when you carry a spare battery in your pocket or purse Shortcircuiting the terminals may damage the battery or the connecting object Leaving the battery in hot or col
9. d places such as in a closed car in summer or winter conditions will reduce the capacity and lifetime of the battery Always try to keep the battery between 15 C and 25 C 59 F and 77 F A phone with a hot or cold battery may temporarily not work even when the battery is fully charged Batteries performance is particularly limited in temperatures well below freezing Do not dispose batteries in a fire Dispose of batteries according to local regulations e g recycling Do not dispose as household waste 8 Confidential e Copyright 2009 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOKIA Care Nokia 5230 RM 588 RM 594 Academy Service Manual Level 1 amp 2 6 EXPLODED VIEW A COVER 10001 TOUCH PANEL ASSY 10002 TOUCH FRAME ASSY jij S 10003 KEYMAT 10004 LCD FRAME ASSY 10006 10011 Al UI FLEX ASSY e 10007 DISPLAY ADHESIVE T UPPER FLEX ASSY 10006 Sk LCD FRAME O 0AN O i EARPIECE GASKET 10010 EARPIECE Ng 10009 PWB ASSY 10012 10021 19998 A2 RF SHIELD IN LNA SHIELD ae 0017 10020 T TUBE SHIELD le T 10014 s m HUSB SHIELD KAZUU SHIELD 10013 10016 ae 1 Oa NE WATER INGRESS LABEL I GPS SHIELD es Sn aaa ee i9997 10022 WES di TYPE LABEL LIGHT SWAP PWB ii DA A ee j BT SHIELD T 10018 CAMERA 10022 ANTENNA MODULE A3 10024 10027 10033 10027 BATTERY SIDE ff 10
10. m 16 Release the KEYMAT with tweezers 17 Insert the SS 195 display removal tool between 18 Lift up the bottom side of the LCD and then the LCD and the LCD FRAME ASSY Carefully slide the carefully lay it down Be careful not to break the tool underneath the LCD to loosen the adhesive flex 14 Confidential e Copyright 2009 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOKI A Care Nokia 5230 RM 588 RM 594 Academy Service Manual Level 1 amp 2 19 Unscrew the two TORX size 5 screws in the 20 Lift up the LCD FRAME ASSY and the ENGINE order shown BOARD Then remove the B COVER 21 Use the Ss 93 to open the LCD FRAME ASSY 22 Also open the UPPER FLEX ASSY connector on connector While opening the connector be careful the top side of the phone with the SS 93 Be careful not to damage the connector or any nearby not to damage the components nearby components 23 Turn over the ENGINE BOARD Be careful not to 24 Open the locking mechanism of the LCD break the flex connector Be careful not to damage the components nearby 15 Confidential s Copyright 2009 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOKI A Care Nokia 5230 RM 588 RM 594 Aca d emy Service Manual Level 1 amp 2 25 Release the LCD connector with the tweezers 26 Open the TOUCH PANEL connector with the SS 93 Be careful not to damage the connector or any nearby components U a C ra 21 The engine board can no
11. n Discard it TOUCH PANEL ASSY can now be separated Do not use the TOUCH FRAME ASSY again Discard it 41 Also make sure the adhesive whichis ontop of 42 Nokia 5230 disassembly is now complete the TOUCH PANEL ASSY is removed while detaching the TOUCH FRAME ASSY END OF DISASSEMBLY 18 Confidential s Copyright 2009 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOKIA Care Nokia 5230 RM 588 RM 594 Academy Service Manual Level 1 amp 2 10 ASSEMBLY HINTS 1 Tighten the 2 screws to the torque of 16 Ncm in the 2 Tighten the screws to the torque of 17 Ncm in the order shown order shown 19 Confidential s Copyright 2009 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOKIA Ca re Nokia 5230 RM 588 RM 594 Academy Service Manual Level 1 amp 2 11 SOLDER COMPONENTS TOP X6200 pm 5 i ig lt 1 C ae b ag 2504 F2000 X6400 BOTTOM X2401 X2450 2502 2503 2505 X2500 S2500 20 Confidential e Copyright 2009 NOKIA e All rights reserved Version 1 0 ISSUE 1
12. production transfer distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited Nokia Nokia Connecting People and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation Other product and company names mentioned herein may be trademarks or tradenames of their respective owners Nokia operates a policy of continuous development Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy reliability or contents of this document Nokia reserves the right to revise this document or withdraw it at any time without prior notice The availability of particular products may vary by region IMPORTANT This document is intended for use by qualified service personnel only 4 Confidential e Copyright 2009 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOKIA Care a O ey Academy Service Manual Level 1 amp 2 2 WARNINGS AN
13. w be separated 28 Use the dental tool to release all these lids Be aware of the sharp point of the dental tool be careful not to injure yourself 29 Remove the lids with the tweezers Do not use them again Discard them camera 16 Confidential s Copyright O 2009 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOKI A Care Nokia 5230 RM 588 RM 594 Academy Service Manual Level 1 amp 2 OTAU wl 0 Rip ARR a M LATA DO T a o O ae ER ie LC Nee T m o NAT A AS N 31 Release the remaining lid with the dental tool 32 Remove the LCD FRAME ASSY Do not use it again Discard it gt 33 Remove also the LCD 34 Use the SS 93 to detach the UPPER FLEX ASSY Remove it with the tweezers Discard it Do not use it again 35 Lever out the EAR PIECE with the dental tool remains of the GASKET from the EAR PIECE 17 Confidential s Copyright O 2009 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOKIA Car e Nokia 5230 RM 588 RM 594 Academy Service Manual Level 1 amp 2 th R VM AU AUU Aoa 37 Use the DC plug to lift up the DC JACK 38 Lift up the IHF SPEAKER with the SS 93 and remove it using tweezers Remains of the GASKET have to be removed from the IHF SPEAKER 39 Peel out the corner of the IHF SPEAKER GASKET 40 Use the SS 93 to detach the TOUCH FRAME ASSY with the dental tool and remove it with tweezers from the TOUCH PANEL ASSY TOUCH FRAME ASSY and Do not use it agai
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