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ABB ACS310 drives Application Note

1. Electrical installation 17 Connection procedure Remove the terminal cover by simultaneously pushing the recess and sliding the cover off the frame Digital signals Strip the outer insulation of the digital signal cable 360 degrees and ground the bare shield under the clamp Connect the conductors of the cable to the appropriate terminals Use a tightening torque of 0 4 N m 3 5 Ibf in For double shielded cables twist also the grounding conductors of each pair in the cable together and connect the bundle to the SCR terminal terminal 1 17_ 18 19 oye eo we 20 21 22 U 1N w1 v2 w2 R EE aae JO 1 e D Analog signals Strip the outer insulation of the analog signal cable 360 degrees and ground the bare shield under the clamp Connect the conductors to the appropriate terminals Use a tightening torque of 0 4 N m 3 5 Ibf in Twist the grounding conductors of each pair in the analog signal cable together and connect the bundle to the SCR terminal terminal 1 Pf Secure all cables outside the drive mechanically Slide the terminal cover back in place 18 Electrical installation Installation checklist Check the mechanical and electrical installation of the drive
2. 24 Start up and control with I O Select the application macro according to which the control cables are connected Continue with the application set up After completing a set up task the Start up assistant suggests the next one Press lt when is highlighted to continue with the suggested task Press key Y7 to highlight and then press SI to move to the following task without doing the suggested task EXIT Press 7 to stop the Start up assistant REM UPAR EDIT 9902 APPLIC MACRO ABB STANDARD 1 ar 00 00 SAVE _ REM CHOICE EXT1 reference samen Sk1p EXIT 00 00 OK DIRECTION OF THE MOTOR ROTATION Check the direction of the motor rotation If the drive is in remote control REM shown on the status line switch to local control by pressing EXIT If you are not in the Output mode press 7 repeatedly until you get there Increase the frequency reference from zero to a small value with key lt a Press to start the motor Check that the actual direction of the motor is the same as indicated on the display means forward and J reverse Press to stop the motor To change the direction of the motor rotation e If parameter 9914 PHASE INVERSION is not visible first set parameter 1611 PARAMETER VIEW to 3 LONG VIEW Invert the phases by changing the value of parameter 9914 to the opposite ie from 0 NO to 1 YES or vice versa Verify your work by applying
3. eo 6 03x 41A8 4 03x 48A4 4 1 If 50 overload capacity is needed use the larger fuse alternative 00578903 xls G 38 Technical data UL checklist The UL mark is attached to the drive to verify that it meets UL requirements See the instructions for electrical installation in the sections in this manual or in the ACS310 user s manual 3AUA0000044201 English specified below Input power connection See ACS310 user s manual chapter Technical data section Electric power network specification Disconnecting device disconnecting means See ACS310 user s manual chapter Planning the electrical installation section Selecting the supply disconnecting device disconnecting means Ambient conditions The drives are to be used in a heated indoor controlled environment See ACS310 user s manual chapter Technical data section Ambient conditions for specific limits Input cable fuses For installation in the United States branch circuit protection must be provided in accordance with the National Electrical Code NEC and any applicable local codes To fulfil this requirement use the UL classified fuses given in section Power cable sizes and fuses on page 37 For installation in Canada branch circuit protection must be provided in accordance with Canadian Electrical Code and any applicable provincial codes To fulfil this requirement use the UL classified fuses given in section Power cable sizes and fuses
4. R4 option kit which is delivered with multilingual installation instructions 3AFE68642868 3AFE68643147 or 3AUA0000025916 respectively Install the drive Install the drive with screws or on a DIN rail as appropriate The required free space for cooling above and below the drive is 75 mm 3 in No free space is required on the sides so drives can be mounted immediately next to each other Note Make sure that dust from drilling does not enter the drive during the installation With screws 1 Mark the hole locations using for example the mounting template cut out from the package The locations of the holes are also shown in the drawings in chapter Dimension drawings in ACS310 user s manual 3AUA0000044201 English The number and location of the holes used depend on how the drive is installed S a back mounting frame sizes RO R4 four holes b side mounting frame sizes RO R2 three holes one of the bottom holes is located in the clamping plate 2 Fix the screws or bolts to the marked locations Q 10 Mechanical installation 3 Position the drive onto the screws on the wall 4 Tighten the screws in the wall securely On DIN rail 1 Click the drive to the rail To detach the drive press the release lever on top of the drive 1b Mechanical installation 11 Fasten clamping plates 1 Fasten the clamp
5. at the factory and replaced by a plastic one Note In frame size R4 the EMC screw is located to the right of terminal W2 14 Electrical installation Connecting the power cables Connection diagram OUTPUT For alternatives see chapter Planning the electrical O installation section Selecting the supply disconnecting fh device disconnecting alia oe means in ACS310 user s y manual 3AUA0000044201 English ay he 9 L N 1 Ground the other end of the PE conductor at the distribution board 2 Use a separate grounding cable if the conductivity of the cable shield is insufficient smaller than the conductivity of the phase conductor and there is no symmetrically constructed grounding conductor in the cable See chapter Planning the electrical installation section Selecting the power cables in ACS310 user s manual 3AUA0000044201 English 3 L and N are connection markings for 1 phase supply Note Do not use an asymmetrically constructed motor cable If there is a symmetrically constructed grounding conductor in the motor cable in addition to the conductive shield connect the grounding conductor to the grounding terminal at the drive and motor ends For the 1 phase supply connect power to U1 L and V1 N terminals Route the motor cable input power cable and control cables separately For more information see chapter Planning the electrical installat
6. input power and repeating the check as described above e Set parameter 1611 back to 2 SHORT VIEW XX X DIR 00 00 MENU reverse direction direction LOC UPAR EDIT 1611 PARAMETER VIEW LONG VIEW 3 Ghe 00 00 L SAVE LOC UPAR EDIT 9914 PHASE INVERSION 1 CANCEL 00 00 SAVE Start up and control with I O 25 After the whole set up is completed check that there are no faults or alarms shown on the display and the panel LED is green and does not blink 26 Start up and control with I O How to control the drive through the I O interface The table below instructs how to operate the drive through the digital and analog inputs when e the motor start up is performed and e the default standard parameter settings are valid Displays of the Basic control panel are shown as an example PRELIMINARY SETTINGS If you need to change the direction of rotation check that parameter 1003 DIRECTION is set to 3 REQUEST Ensure that the control connections are wired See section Default I O according to the connection diagram given for the Py ica diagram on page ABB standard macro l Ensure that the drive is in remote control Press key In remote control the panel to switch between remote and local control display shows text REM STARTING AND CONTROLLING THE SPEED OF THE MOTOR Start by switching digital input DI1 on Basic control panel Text FWD starts flashing fast and stops after the
7. location selection and SELECT external reference sources and limits 1105 REF1 MAX Defines the maximum value for external reference REF 1 E 50 0 Hz Corresponds to the maximum setting of the used source U 60 0 Hz signal 0 0 500 0 Hz Maximum value in Hz See the example for parameter 1104 1 0 1 Hz REF1 MIN in ACS310 user s manual 3AUA0000044201 English 12 CONSTANT Constant speed drive output frequency selection and SPEEDS values By default constant speed selection is made through digital inputs DI3 and D1l4 1 DI active 0 DI inactive Digpid Operation SSOS S No constant speed 110 Speed defined by parameter 1202 CONST SPEED 1 0 1 Speed defined by parameter 1203 CONST SPEED 2 Speed defined by parameter 7204 CONST SPEED 3 For more information see chapter Program features section Constant speeds in ACS310 user s manual 3AUA0000044201 English 30 Actual signals and parameters in the short view Parameters in the short parameter view No Name Value Description Def FbEq 13 ANALOG INPUTS Analog input signal processing a 1301 MINIMUM Al1 Defines the minimum value that corresponds to minimum 1 0 mA V signal for analog input Al1 When used as a reference the value corresponds to the reference minimum setting 0 20 mA 0 100 4 20 mA 20 100 10 10 mA 50 50 Example If Al1 is selected as the source for external reference REF 1 this value corresponds t
8. on a corner grounded TN system otherwise the drive will be damaged See page 73 Note When the internal EMC filter is disconnected the drive is not EMC compatible All ELV extra low voltage circuits connected to the drive must be used within a zone of equipotential bonding ie within a zone where all simultaneously accessible conductive parts are electrically connected to prevent hazardous voltages appearing between them This is accomplished by a proper factory grounding Note Even when the motor is stopped dangerous voltage is present at the power circuit terminals U1 V1 W1 and U2 V2 W2 A 6 Safety General safety WARNING Ignoring the following instructions can cause physical injury or death or damage to the equipment The drive is not field repairable Never attempt to repair a malfunctioning drive contact your local ABB representative or Authorized Service Center for replacement Make sure that dust from drilling does not enter the drive during the installation Electrically conductive dust inside the drive may cause damage or lead to malfunction Ensure sufficient cooling Safe start up and operation These warnings are intended for all who plan the operation start up or operate the drive General safety AN l WARNING Ignoring the following instructions can cause physical injury or death or damage to the equipment Before adjusting the drive and putting it into service make sure that the mo
9. on page 37 Power cable selection See ACS310 user s manual chapter Planning the electrical installation section Selecting the power cables Power cable connections For the connection diagram and tightening torques see section Connecting the power cables on page 14 Overload protection The drive provides overload protection in accordance with the National Electrical Code US Technical data Declaration of incorporation AL GD ED FADED Declaration of Incorporation According to Machinery Directive 2006 42 EC Manufacturer ABB Oy Address P O Box 184 FIN 00381 Helsinki Finland Street address Hiomotie 13 herewith declare under our sole responsibility that the frequency converters with type markings ACS310 are intended to be incorporated into machinery or to be assembled with other machinery to constitute machinery covered by Machinery Directive 2006 42 EC and relevant essential health and safety requirements of the Directive and its Annex have been complied with The technical documentation is compiled in accordance with part B of Annex VII the assembly instructions are prepared according Annex VI and the following harmonised European standard has been applied EN 60204 1 2006 A1 2009 Safety of machinery Electrical equipment of machines Part 1 general requirements and that the following technical standard have been used EN 60529 1991 corrigendum May 1993 amendment A1 2000 Deg
10. ratings are the same regardless of the supply voltage within one voltage range Note 1 The maximum allowed motor shaft power is limited to 1 5 Py If the limit is exceeded motor torque and current are automatically restricted The function protects the input bridge of the drive against overload Note 2 The ratings apply at ambient temperature of 40 C 104 F for 5 and 50 C 122 F for hp In multimotor systems the output current of the drive must be equal to or greater than the calculated sum of the input currents of all motors Derating For information on derating see chapter Technical data section Derating in ACS310 user s manual 3AUA0000044201 English Technical data 37 Power cable sizes and fuses Note Do not use larger fuses when the input power cable is selected according to this table Type Fuses Size of copper conductor in cablings ACS310 gG UL Class T Supply Motor PE 600 V U1 V1 W1 U2 V2 W2 x E U A A mm AWG mm AWG mm AWG oxo9as 2 257357 3 6 10 25 12 6 0 phase Uy 200 240 V 200 208 220 230 240 V 03ax14a6 2 25 3 60 10 oxa 2 6o 10 0x282 63 6 100 8 o3x34a12 80 s o 6 16 6 160 6 phase Uy 380 480 V 380 400 415 440 460 480 V 03x 02A6 4 03x 06A2 4 ox13Aa84 2 3 60 10 6e 10 60 w oxizaza 35 35 60 e 6 68 60 8 03x25A4 4 so so 100 e 10 s mos 03x 34AT 4 o 6 6
11. 0A64 66 33 36 03x 04A5 4 76 45 3x 06A2 4 62 98 22 3 R 03x 08A0 A 13 172 25 4 EE 1 E EMC filter connected metal EMC filter screw installed 00578903 xIs G U EMC filter disconnected plastic EMC filter screw installed US parametrization 36 Technical data Definitions lin continuous rms input current for dimensioning cables and fuses at ambient temperature of 40 C lip continuous output current at max ambient temperature of 50 C 10 overloadability for one minute every ten minutes lon maximum continuous output current at ambient temperature of 40 C No overloadability derating 1 for every additional 1 C up to 50 C maximum instantaneous output current Available for two seconds every ten minutes at start up or as long as allowed by the drive temperature Py typical motor power The kilowatt ratings apply to most IEC 4 pole motors The horsepower ratings apply to most NEMA 4 pole motors RO R4 ACS310 is manufactured in frame sizes RO R4 Some instructions and other information that only concern certain frame sizes are marked with the symbol of the frame size RO R4 Sizing Drive sizing is based on the rated motor current and power To achieve the rated motor power given in the table the rated current of the drive must be higher than or equal to the rated motor current Also the rated power of the drive must be higher than or equal to compared to the rated motor power The power
12. 200 Rev C EN EFFECTIVE 2011 05 25
13. ABB general purpose drives ACS310 drives o Table of contents y LMI Safety Mechanical installation Electrical installation Start up and control with I O OSNND Power and productivity Ab ne OE for a better world PA LID Hp List of related manuals Drive hardware manuals and guides Code English ACS310 short form user s manual 3AUA0000044200 ACS310 user s manual 3AUA0000044201 Option manuals and guides MFDT 01 FlashDrop user s manual 3AFE68591074 MREL 01 relay output extension module user s manual 3AUA0000035974 for ACS310 ACS350 MUL1 R1 installation instructions for ACS150 ACS310 3AFE68642868 ACS350 and ACS355 MUL1 R3 installation instructions for ACS310 ACS350 3AFE68643147 and ACS355 MUL1 R 4 installation instructions for ACS310 and 3AUA0000025916 ACS350 SREA 01 Ethernet adapter module quick start up guide 3AUA0000042902 SREA 01 Ethernet adapter module user s manual 3AUA0000042896 Option manuals and guides Guide for capacitor reforming in ACS50 ACS55 ACS150 3AFE68735190 ACS310 ACS350 ACS355 ACS550 and ACH550 You can find manuals and other product documents in PDF format on the Internet See section Document library on the Internet on the inside of the back cover For manuals not available in the Document library contact your local ABB representative Purpose of the manual This short form user s manual provides the basic information needed for installing and co
14. I1P 2P3 DI1F2R ee 2 pia 2 COMMANDS 1002 EXT2 NOT SEL NOT SEL NOT SEL alae SEL na 4 eae TOOSIDIRECTION IREQUESTIREQUEST IREQUEST IREQUEST IREQUEST FORWARD FO SEL 1103 REF 1 DI3U SELECT co 1106 REF2 PID1OUT PID1OUT PID1OUT SELECT 1201 CONST DI3 4 DI4 5 DI3 4 NOT SEL DI3 NOT SEL NOT SEL SPEED SEL 0 0 0l RELAY ITE 1 ITE 1 ITE 1 AITE 1 AUTE 1 FAULTC 1 OFC a Armai EA ie ae ae Se re ae STE FREQ Fea ep 1 2 NOT SEL NOTSEL NOTSEL NOTSEL NOTSEL NOT SEL 2202 SECHER 30 0 s TIME 1 2203 DECELER 30 0 s TIME 1 aul oean po po ta N 26 _ 7002 INTEGRATION 60 0s ata moan po po fo T Hr INTEGRATION TIME 8116 AUX MOT 20 0s STOP D FoR fe NOT SEL NOTSEL NOTSEL NOT SEL NOT SEL NOTSEL NOT SEL INTERV Hai ENABLE NOT SEL INOT SEL NOT SEL INOT SEL NOT SEL NOTSEL ACTIVE SPFC ACTIVE no fo no fo Actual signals and parameters in the short view 29 Actual signals in the short parameter view Actual signals in the short parameter view No Name Value Description FbEq 04 FAULT HISTORY Fault history read only a 0401 LAST FAULT Code of the latest fault See chapter Fault tracing in ACS310 1 1 user s manual 3AUA0000044201 English for the codes 0 Fault history is clear on panel display NO RECORD Parameters in the short parameter view Parameters in the short parameter view No Name Value Description DefiFbEq 11 REFERENCE Panel reference type external control
15. RAMP SHAPE 1 setting goos me SSCS 2203 DECELER Defines the deceleration time 1 ie the time required for the 5 0 s TIME 1 speed to change from the value defined by parameter 2008 MAXIMUM FREQ to zero If the speed reference decreases slower than the set deceleration rate the motor speed will follow the reference signal If the reference changes faster than the set deceleration rate the motor speed will follow the deceleration rate If the deceleration time is set too short the drive will automatically prolong the deceleration in order not to exceed drive operating limits If a short deceleration time is needed for a high inertia application note that the ACS310 cannot be equipped with a brake resistor Actual deceleration time depends on parameter 2204 RAMP SHAPE 1 setting 0 0 1800 0 s i 99 START UP DATA Language selection Definition of motor set up data 9901 LANGUAGE Selects the display language used on the Assistant control ENGLISH panel Note With the ACS CP D Assistant control panel the following languages are available English 0 Chinese 1 Korean 2 and Japanese 3 2008 MAXIMUM Defines the maximum limit for the drive output frequency FREQ 0 0 500 0 Hz Maximum frequency 2102 STOP Selects the motor stop function COAST FUNCTION fem ol o 8a oOo III NINN o n 0 1s 32 Actual signals and parameters in the short view Parameters in the short parameter view No Name Va
16. UP DATA parameter group 99 If you have an Assistant control panel select the REM UPAR EDIT language the Basic control panel does not 9901 LANGUAGE support languages See parameter 9901 for the ENGLISH values of the available language alternatives 0 For instructions on how to set parameters with the CANCEL L OU Oe Seve Assistant control panel see chapter Control panels section Assistant control panel in ACS310 user s manual 3AUA0000044201 English O Enter the motor data from the motor nameplate Note Set the motor data to exactly the same value as on the motor nameplate For ABB Motors M2AA 200 MLA 4 example if the nominal motor IEC 200 M L 55 A M amp speed is 1470 rpm on the nameplate setting the value of parameter 9908 MOTOR NOM SPEED to 1500 rpm results in the wrong operation of the drive 2 380 V supply voltage Cat no 3GAA 202 001 ADA 6312 C3 a 6210 C3 IEC 34 1 Start up and control with I O 21 e nominal motor voltage parameter 9905 Setting of parameter 9905 is shown below as an example of parameter setting with the Basic control panel You find more detailed instructions in chapter Control panels section Basic control panel in ACS310 user s manual 3AUA0000044201 English 1 To go to the Main menu press S if the bottom line shows OUTPUT otherwise press U7 repeatedly until you see MENU at the bottom 2 Press ke
17. a manual start up on page 20 e Ifyou have an Assistant control panel you can either run the Start up assistant see section How to perform a guided start up on page 23 or perform a manual start up see section How to perform a manual start up on page 20 The Start up assistant which is included in the Assistant control panel only guides you through all essential settings to be done In the manual start up the lt gt drive gives no guidance you go through the very basic settings by following the instructions given in section How to perform a manual start up on page 20 20 Start up and control with I O How to perform a manual start up For the manual start up you can use the Basic control panel or the Assistant control panel The instructions below are valid for both control panels but the displays shown are the Basic control panel displays unless the instruction applies to the Assistant control panel only Before you start ensure that you have the motor nameplate data on hand POWER UP O Apply input power The Basic control panel powers up into the Output mode The Assistant control panel asks if you want to REM CHOICE z j EXIT Do you want to run the Start up assistant If you press 7 the use the start up Start up assistant is not run and you can al stant i F n es continue with manual start up in a similar manner NO as described below for the Basic control panel EXIT 00 00 OK MANUAL ENTRY OF START
18. ameters Note Parameter selections are shown on the Basic control panel as integer values Eg parameter 1001 EXT1 COMMANDS selection COMM is shown as value 10 which is equal to the fieldbus equivalent FbEq Fieldbus equivalent The scaling between the value and the integer used in serial communication Refers to types 03E with European parametrization Refers to types 03U with US parametrization Fieldbus equivalent Example If 2008 MAXIMUM FREQ see page 37 is set from an external control system an integer value of 1 corresponds to 0 1 Hz All the read and sent values are limited to 16 bits 32768 32767 28 Actual signals and parameters in the short view Default values with different macros When application macro is changed 9902 APPLIC MACRO the software updates the parameter values to their default values The table below shows the parameter default values for different macros For other parameters the default values are the same for all macros See the parameter list starting on page 29 in this manual and chapter Actual signals and parameters in ACS310 user s manual 3AUA0000044201 English For information on the different macros see chapter Application macros in the same manual ble seca ABB ALTERNA MOTOR _ HAND AU PID PFC SPFC faa STANDARD TE POT TO eee CONTROL CONTROL 9902 APPLIC 1 ABB 2 3 3 ALTER 4 MOTO 5 7 PFC 15 SPFC MACRO oo WIRE NATE R POT HAND AU CONTROL CONTROL CONTROL 1001 EXT1 D7 2 D
19. before start up Go through the checklist below together with another person Read chapter Safety on page 5 before you work on the drive MECHANICAL INSTALLATION O The ambient operating conditions are within allowed limits See Technical data Losses cooling data and noise and Ambient conditions in ACS310 user s manual 3AUA0000044201 English The drive is fixed properly on an even vertical non flammable wall See Mechanical installation on page 9 and Mechanical installation in ACS310 user s manual 3AUA0000044201 English The cooling air flows freely See Mechanical installation Install the drive on page 9 The motor and the driven equipment are ready for start See Planning the electrical installation Checking the compatibility of the motor and drive as well as Technical data Motor connection data in ACS310 user s manual 3AUA0000044201 English ELECTRICAL INSTALLATION See Electrical installation on page 13 and Planning the electrical installation in ACS310 user s manual 3AUA0000044201 English O For ungrounded and corner grounded systems The internal EMC filter is disconnected EMC screw removed The capacitors are reformed if the drive has been stored over a year The drive is grounded properly The input power voltage matches the drive nominal input voltage The input power connections at U1 V1 and W1 are OK and tightened with the correct torque Appropriate input power fuses and disconnec
20. fault I O connection diagram The default connection of the control signals depends on the application macro in use which is selected with parameter 9902 APPLIC MACRO see page 32 The default macro is the ABB standard macro It provides a general purpose I O configuration with three constant speeds Parameter values are the default values given in chapter Actual signals and parameters in ACS310 user s manual 8AUA0000044201 English For other macros see I O connections in chapter Application macros in the same manual and default values on page 28 in this manual The default I O connections for the ABB standard macro are given in the figure below X1A 1 SCR Sional cable shied toee 2 fan Lat ee Reference voltage 10 V DC max 10 mA Not in use by default 0 10 V max 500 a 6 GND Analog input circuit common 7 AO OO Output frequency value 0 20 mA ENV exer a O p o retin volage output 24 V DC max 200 mA o fenD Auxiliary voltage output common m pcom Digital inputcommon an Stop 0 start OOS X1B 17 ROCOM Relay output 1 S oN No fault Fault 1 ae Se Digital output max 100 mA A DOGND a 1 See parameter group 12 CONSTANT 2 0 ramp times according to parameters SPEEDS 2202 and 2203 Operation parameter 1 ramp times according to parameters 10 0 Set speed through Al1 2205 and 2206 1 f0 Speed 1 1202 3 360 degree grounding under a clamp er ee S aan Tightening torque 0 4 N m 3 5 Ibf in
21. ing plate to the plate at the bottom of the drive with the provided screws 2 For frame sizes RO R2 fasten the I O clamping plate to the clamping plate with the provided screws 12 Mechanical installation Electrical installation 13 4 Electrical installation WARNING The work described in this chapter may only be carried out by a qualified electrician Follow the instructions in chapter Safety on page 5 Ignoring the safety instructions can cause injury or death Make sure that the drive is disconnected from the input power during installation If the drive is already connected to the input power wait for 5 minutes after disconnecting the input power Checking the compatibility with IT ungrounded and corner grounded TN systems WARNING Disconnect the internal EMC filter when installing the drive on an IT system an ungrounded power system or a high resistance grounded over 30 ohms power system otherwise the system will be connected to ground potential through the EMC filter capacitors This may cause danger or damage the drive Disconnect the internal EMC filter when installing the drive on a corner grounded TN system otherwise the drive will be damaged 1 If you have an IT ungrounded or corner grounded TN system disconnect the internal EMC filter by removing the EMC screw For 3 phase U type drives with type designation ACS310 03U the EMC screw is already removed
22. ion section Routing the cables in ACS310 user s manual 3AUA0000044201 English Grounding of the motor cable shield at the motor end For minimum radio frequency interference ground the cable by twisting the shield as follows flattened width gt 1 5 length or ground the cable shield 360 degrees at the lead through of the motor terminal box b gt 1 5 a Electrical installation 15 Connection procedure 1 Fasten the grounding conductor PE of the input power cable under the grounding clamp Connect the phase conductors to the U1 V1 and W1 terminals Use a tightening torque of 0 8 N m 7 lbf in for frame sizes RO R2 1 7 Nem 15 Ibf in for R3 and 2 5 N m 22 Ibf in for R4 2 Strip the motor cable and twist the shield to form as short a pigtail as possible Fasten the twisted shield under the grounding clamp Connect the phase conductors to the U2 V2 and W2 terminals Use a tightening torque of 0 8 N m 7 lbf in for frame sizes RO R2 1 7 N m 15 Ibf in for R3 and 2 5 N m 22 Ibf in for R4 3 Secure the cables outside the drive mechanically 4 oloo 10 11 12 13 14 15 16 20 21 22 E glam J O Kaan Pd Pnn l l 0 16 Electrical installation Connecting the control cables De
23. iption DefiFbEq LOAD FD SET FlashDrop parameter values as defined by the FlashDrop file Parameter view is selected by parameter 1611 PARAMETER VIEW FlashDrop is an optional device for fast copying of parameters to unpowered drives FlashDrop allows easy customization of the parameter list eg selected parameters can be hidden For more information see MFDT 01 FlashDrop user s manual 3AFE68591074 English USER S1 User 1 macro loaded into use Before loading check that LOAD the saved parameter settings and the motor model are suitable for the application USER S1 Save User 1 macro Stores the current parameter settings SAVE and the motor model USER S2 User 2 macro loaded into use Before loading check that LOAD the saved parameter settings and the motor model are suitable for the application USER S2 Save User 2 macro Stores the current parameter settings SAVE and the motor model 9905 MOTOR NOM Defines the nominal motor voltage Must be equal to the value on the motor rating plate The drive cannot supply the motor with a voltage greater than the input power voltage Note that the output voltage is not limited by the nominal motor voltage but increased linearly up to the value of the input voltage 31 1 2 3 Output voltage Input voltage 9905 Output frequency 9907 WARNING Never connect a motor to a drive which AN is connected to power line with voltage level higher than the rated motor voltage 200 V
24. lue Description ENGLISH ENGLISH AN DEUTSCH ESPANOL PORTUGUES FRANCAIS DANSK SUOMI SVENSKA RUSSKI POLSKI T RK E CZECH MAGYAR ELLINIKA 9902 APPLIC Selects the application macro See chapter Application MACRO macros in ACS310 user s manual 3AUA0000044201 English ABB Standard macro for constant speed applications STANDARD 3 WIRE 3 wire macro for constant speed applications ALTERNATE Alternate macro for start forward and start reverse applications MOTOR POT Motor potentiometer macro for digital signal speed control applications HAND AUTO Hand Auto macro to be used when two control devices are connected to the drive e Device 1 communicates through the interface defined by external control location EXT1 e Device 2 communicates through the interface defined by external control location EXT2 EXT1 or EXT2 is active at a time Switching between EXT1 2 through a digital input PID CONTROL PID control For applications in which the drive controls a process value eg pressure control by the drive running the pressure boost pump Measured pressure and the pressure reference are connected to the drive CONTROL SPFC SPFC Soft pump and fan control macro for pump CONTROL alternation applications where lower pressure peaks are desirable when a new auxiliary motor is started Def FbEq i Actual signals and parameters in the short view 33 Parameters in the short parameter view No Name Value Descr
25. mmissioning the drive For information on planning the electrical installation operation with the control panel program features fieldbus all accessible actual signals and parameters fault tracing maintenance additional technical data and dimension drawings refer to ACS310 user s manual 83AUA0000044201 English To access it on the Internet go to www abb com drives select Document Library enter the code in the search field and click OK Applicability The manual is applicable to the ACS310 drive firmware version 4 00E or later See parameter 3301 FIRMWARE in chapter Actual signals and parameters in ACS310 user s manual 3AUA0000044201 English 3AUA0000044200 Rev C EN EFFECTIVE 2011 05 25 2011 ABB Oy All Rights Reserved Table of contents 3 Table of contents List of related manuals 0 teen eee eee 2 PURPOSE Or th mantal shea a ae a e oad ig en EE ae ao EE ene Pe deo WEE Re E UR WESEN 2 Applicability 0 0 0 0 0 2 nee 2 1 Safety Safety in installation and maintenance 0 000 ce eee 5 Safe start up and operation 0 00 0c eee eee eens 6 2 Hardware description Power connections and control interfaces 0 000 ee eee eee 7 Type designation key 0 0 0 eet 8 3 Mechanical installation INStalliid Sedese a Gerad ds Gove watie eg A E E dtd eevee eve Senedd OEE dee eats 9 4 Electrical installation Checking the compatibility with IT ungrounded a
26. nd corner grounded TN systems 13 Connecting the power cables 020 eee 14 Connecting the control cables 24 54i40624s0 04 6 he O 45 2 She Edw eS DY Oe eo eee 16 Installation checklist 2 20 0 0 0 eee eens 18 5 Start up and control with I O How to startup the drive 2 0 2 eee 19 How to control the drive through the I O interface 00000 ee ee 26 6 Actual signals and parameters in the short view Terms and abbreviations 0 000 0c eee 27 Fieldbus equivalent 0 0000 eee eee 27 Default values with different macros 0 cc eee eee 28 Actual signals in the short parameter view 000000 cece ee eee eee 29 Parameters in the short parameter view 00000 eee ee 29 7 Technical data 5 24 aoe oa ee mr ace eerie eee ae gree ere ar er ee ee eee Se ee ne ee ee te eee ee ee 35 Power cable Sizes and fuses 23222 9 c ceehddebeeeGeas b ehdsdigetig iii wiededede 37 UL GNEGCKIISL 404 604 400 Cee Ei aie 098 Ue es bh Eee ane Dee ee PR a Deas 38 Declaration of incorporation 0 0 0 000 cee 39 Product and service inquiries 0 0 00 ccc eee 41 Product training 2osice tad eaten Sac ch es ones eek eee Sethe SMa hae a Ee eee bee e e 41 Providing feedback on ABB Drives manuals 000 00 eee eee 41 Document library on the Internet 0 0 0 eee 41 4 Table of contents Safety 5 1 Safety Safety in installation and main
27. nnected 60 Hz frequency Output current rating In format xxAy where xx indicates the integer part and y the fractional part eg 09A7 means 9 7 A For more information see section Ratings on page 35 Input voltage range 2 200 240 V AC 4 380 480 V AC Options J404 ACS CP C basic control panel 1 J400 ACS CP A assistant control panel R700 ACS310 user s manual in English 3AUA0000044201 EN R701 ACS310 user s manual in German 3AUA0000048396 DE R702 ACS310 user s manual in Italian 3AUA0000048398 IT R707 ACS310 user s manual in French 3AUA0000048400 FR R708 ACS310 user s manual in Spanish 3AUA0000048401 ES 1 The ACS310 is compatible with panels that have the following panel revisions and panel firmware versions To find out the revision and firmware version of your panel see chapter Control panels section Applicability in ACS310 user s manual 3AUA0000044201 English Panel type Type code Panel revision Panel firmware version Basic control panel ACS CP C 1 13 or later Assistant control panel ACS CP A 2 04 or later Assistant control panel Asia ACS CP D 2 04 or later Note that unlike the other panels the ACS CP D is ordered with a separate material code Mechanical installation 9 3 Mechanical installation Installing The instructions in this manual cover drives with the IP20 degree of protection To comply with NEMA 1 use the MUL1 R1 MUL1 R3 or MUL1
28. o the value of parameter 1104 REF1 MIN Note MINIMUM AI1 value must not exceed MAXIMUM Al value Value in percent of the full signal range Example If the minimum value for analog input is 4 mA the percent value for 0 20 mA range is 4 mA 20 mA 100 20 14 RELAY OUTPUTS Status information indicated through relay output and relay operating delays For more information see chapter Actual signals and parameters in ACS310 user s manual 3AUA0000044201 English 1401 RELAY Selects a drive status indicated through relay output RO 1 FAULT 1 OUTPUT 1 The relay energizes when the status meets the setting NOT SEL READY Ready to function Run enable signal on no fault supply 1 voltage within acceptable range and emergency stop signal off RUN Running Start signal on Run enable signal on no active fault Inverted fault Relay is de energized on a fault trip 3 Start stop motor in PFC control See parameter group 81 31 PFC CONTROL in ACS310 user s manual 3AUA0000044201 English Use this option only when PFC control is used Selection activated deactivated when the drive is not running 16 SYSTEM Parameter view Run enable parameter lock etc CONTROLS 1611 PARAMETER Selects the parameter view ie which parameters are shown SHORT VIEW on the control panel VIEW FLASHDROP_ Shows the FlashDrop parameter list Does not include the 1 short parameter list Parameters which are hidden by the FlashDr
29. o your local ABB representative quoting the type designation and serial number of the unit in question A listing of ABB sales support and service contacts can be found by navigating to www abb com drives and selecting Sales Support and Service network Product training For information on ABB product training navigate to www abb com drives and select Training courses Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Go to www abb com drives and select Document Library Manuals feedback form LV AC drives Document library on the Internet You can find manuals and other product documents in PDF format on the Internet Go to www abb com drives and select Document Library You can browse the library or enter selection criteria for example a document code in the search field Contact us ABB Oy Drives P O Box 184 FI 00381 HELSINKI FINLAND Telephone 358 10 22 11 Fax 358 10 22 22681 www abb com drives ABB Inc Automation Technologies Drives amp Motors 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 262 785 3200 1 800 HELP 365 Fax 262 780 5135 www abb com drives 3 AUAOOOOO4420 i C ABB Beijing Drive Systems Co Ltd No 1 Block D A 10 Jiuxianqiao Beilu Chaoyang District Beijing P R China 100015 Telephone Fax www abb com drives Power and productivity for a better world 86 10 5821 7788 86 10 5821 7618 A P 3AUA0000044
30. op device are not visible FlashDrop parameter values are activated by setting parameter 9902 APPLIC MACRO to 31 LOAD FD SET SHORT VIEW Shows only those signals and parameters that are listed in 2 this table and the table in section Actual signals in the short parameter view on page 29 LONG VIEW Shows all signals and parameters See chapter Actual 3 signals and parameters in ACS310 user s manual 3AUA0000044201 English Actual signals and parameters in the short view 31 Parameters in the short parameter view o Name Value Description DefiFbEq 20 LIMITS Drive operation limits 21 START STOP Start and stop modes of the motor COAST Stop by cutting off the motor power supply The motor 1 coasts to stop RAMP Stop along a ramp See parameter group 22 2 ACCEL DECEL 22 ACCEL DECEL Acceleration and deceleration times 2202 ACCELER Defines the acceleration time 1 ie the time required for the 5 0s TIME 1 speed to change from zero to the speed defined by parameter 2008 MAXIMUM FREQ If the speed reference increases faster than the set acceleration rate the motor speed will follow the acceleration rate If the speed reference increases slower than the set acceleration rate the motor speed will follow the reference signal If the acceleration time is set too short the drive will automatically prolong the acceleration in order not to exceed the drive operating limits Actual acceleration time depends on parameter 2204
31. otor is the same as indicated on the display FWD means forward and REV reverse gt Press to stop the motor forward reverse direction direction To change the direction of the motor rotation If parameter 9914 PHASE INVERSION is not Loc visible first set parameter 1611 PARAMETER 1 6 1 1 VIEW to 3 LONG VIEW PAR FWD Invert the phases by changing the value of LOC parameter 9914 to the opposite ie from 0 NO o 9 14 to 1 YES or vice versa PAR FWD Verify your work by applying input power and repeating the check as described above Set parameter 1617 back to 2 SHORT VIEW FINAL CHECK Check that the drive state is OK Basic control panel Check that there are no faults or alarms shown on the display If you want to check the LEDs on the front of the drive switch first to remote control otherwise a fault is generated before removing the panel and verifying that the red LED is not lit and the green LED is lit but not blinking Assistant control panel Check that there are no faults or alarms shown on the display and that the panel LED is green and does not blink The drive is now ready for use Start up and control with I O 23 How to perform a guided start up To be able to perform the guided start up you need the Assistant control panel Before you start ensure that you have the motor nameplate data on hand POWER UP Apply input power The control panel first asks if you REM_ CHOICE wan
32. output 10V lt lt 0 20 mA 34 GND me GND0o8 Reference voltage 10V vl 10 V DC max 10 mA 40 Analog input 2 5oAl2 gd GND 94 24 V PROGRAMMABLE RELAY aa Ube A oA GND AND DIGITAL OUTPUTS Q 41g DCOM ROCOM iy Relay output Azo PI P18 950 VAC 30VDC 6A RONO 19 PROGRAMMABLE 139P 2 DIGITAL INPUTS DI3 DOSRCJ 20 140 dad Digital frequency output 150 D14 DOOUT 2 PNP transistor type DI5 can also be used DI5 30 V DC max 100 mA as a frequency input 160 934 SHIELD 2 B J701 MREL output Modbus RTU 240 m elay module EIA 485 A iil 250 GND_A 260 EMC EMC filter grounding screw FlashDrop ee VAR Varistor grounding screw QPE O OV1 V20 O O oS Note For 1 phase power supply connect power to U1 L and V1 N terminals Control panel RJ 45 8 Hardware description Type designation key The type designation contains information on the specifications and configuration of the drive You find the type designation on the type designation label attached to the drive The first digits from the left express the basic configuration for example ACS310 03E 09A7 4 The optional selections are given after that separated by signs for example J404 The explanations of the type designation selections are described below ACS310 03E 09A7 44 J404 ACS310 product series T 1 phase 3 phase 01 1 phase input 03 3 phase input Configuration E EMC filter connected 50 Hz frequency U EMC filter disco
33. rees of protection provided by enclosures IP codes The person authorized to compile the technical documentation Name Jukka Pari Address P O Box 184 FIN 00381 Helsinki The products referred in this Declaration of Incorporation are in conformity with Low voltage directive 2006 95 EC and EMC directive 2004 108 EC The Declaration of Conformity according to these directives is available from the manufacturer ABB Oy furthermore declares that it is not allowed to put the equipment into service until the machinery into which it is to be incorporated or of which it is to be a component has been found and declared to be in conformity with the provisions of the Directive 2006 42 EC and with national implementing legislation i e as a whole including the equipment referred to in this Declaration ABB Oy gives an undertaking to the national authorities to transmit in response to a reasoned request by the national authorities relevant information on the partly completed machinery The method of transmission can be either electrical or paper format and it shall be agreed with the national authority when the information is asked This transmission of information shall be without prejudice to the intellectual property rights of the manufacturer Helsinki 29 12 2009 2 u Virolainen Vice President ABB Oy BAU Drives 39 40 Technical data Further information Product and service inquiries Address any inquiries about the product t
34. setpoint is reached Assistant control panel The arrow starts rotating It is dotted until the setpoint is reached Regulate the drive output frequency motor speed by adjusting the voltage of analog input Al1 CHANGING THE DIRECTION OF ROTATION OF THE MOTOR Reverse direction Switch digital input DI2 on Forward direction Switch digital input DI2 off STOPPING THE MOTOR Switch digital input DI1 off The motor stops Basic control panel Text FWD starts flashing slowly Assistant control panel The arrow stops rotating Actual signals and parameters in the short view 27 6 Actual signals and parameters in the short view Note When the control panel is in the short parameter view ie when parameter 1611 PARAMETER VIEW is set to 2 SHORT VIEW the control panel only shows a subset of all signals and parameters These signals and parameters are described in this chapter To be able to view all actual signals and parameters set parameter 1611 PARAMETER VIEW to 3 LONG VIEW For the description of all actual signals and parameters refer to chapter Actual signals and parameters in ACS310 user s manual 3AUA0000044201 English Terms and abbreviations Actual signal Signal measured or calculated by the drive Can be monitored by the user No user setting possible Groups 01 04 contain actual signals Parameter default value Parameter A user adjustable operation instruction of the drive Groups 10 99 contain par
35. t to use the Start up assistant e Press SI when is highlighted to run the Start up assistant EXIT e Press 2 if you do not want to run the Start up assistant e Press key Cy to highlight MJ and then press if you want to make the panel ask or not ask the question about running the Start up assistant again the next time you switch on the power to the drive If you decided to run the Start up assistant the REM PAR EDIT display then asks you to select the language Scroll 9901 LANGUAGE to the desired language with keys lt a N Cv and ENGLISH SAVE press to accept 0 If you press the Start up assistant is stopped ee STARTING THE GUIDED SET UP The Start up assistant now guides you through the REM UPAR EDIT set up tasks starting with the motor set up Set the motor data to exactly the same value as on the motor nameplate Scroll to the desired parameter value with keys lt a N SAVE Cy and press s to accept and continue with the Start up assistant EXIT Note At any time if you press 2 the Start up assistant is stopped and the display goes to the Output mode 9905 MOTOR NOM VOLT EXIT 00 00 SAVE The basic start up is now completed However it REM CHOICE might be useful at this stage to set the parameters required by your application and continue with the application setup application set up as suggested by the Start up SkK1p assistant EXIT 00 00 OK
36. tenance These warnings are intended for all who work on the drive motor cable or motor Electrical safety WARNING Ignoring the following instructions can cause physical injury or death or damage to the equipment Only qualified electricians are allowed to install and maintain the drive Never work on the drive motor cable or motor when input power is applied After disconnecting the input power always wait for 5 minutes to let the intermediate circuit capacitors discharge before you start working on the drive motor or motor cable Always ensure by measuring with a multimeter impedance at least 1 Mohm that there is no voltage between the drive input phases U1 V1 and W1 and the ground Do not work on the control cables when power is applied to the drive or to the external control circuits Externally supplied control circuits may carry dangerous voltage even when the input power of the drive is switched off Do not make any insulation or voltage withstand tests on the drive Disconnect the internal EMC filter when installing the drive on an IT system an ungrounded power system or a high resistance grounded over 30 ohms power system otherwise the system will be connected to ground potential through the EMC filter capacitors This may cause danger or damage the drive See page 13 Note When the internal EMC filter is disconnected the drive is not EMC compatible Disconnect the internal EMC filter when installing the drive
37. tor and all driven equipment are suitable for operation throughout the speed range provided by the drive The drive can be adjusted to operate the motor at speeds above and below the speed provided by connecting the motor directly to the power line Do not activate automatic fault reset functions if dangerous situations can occur When activated these functions will reset the drive and resume operation after a fault Do not control the motor with an AC contactor or disconnecting device disconnecting means use instead the control panel start and stop keys and or external commands I O or fieldbus The maximum allowed number of charging cycles of the DC capacitors ie power ups by applying power is two per minute and the maximum total number of chargings is 15 000 Note If an external source for start command is selected and it is ON the drive will start immediately after an input voltage break or fault reset unless the drive is configured for 3 wire a pulse start stop When the control location is not set to local LOC not shown on the display the stop key on the control panel will not stop the drive To stop the drive using the control panel press the LOC REM key and then the stop key C gt Hardware description 7 2 Hardware description Power connections and control interfaces 3 phase Input EMC power choke filter supply 200 480 VAC Q U1 OW1 Screen 18 SCR ADASH in 1 20Al1 md AOC l Analog
38. tor are installed The motor connections at U2 V2 and W2 are OK and tightened with the correct torque The motor cable input power cable and control cables are routed separately The external control I O connections are OK The input power voltage cannot be applied to the output of the drive with a bypass connection Oo OOOOON OOOO Terminal cover and for NEMA 1 hood and connection box are in place Start up and control with V O 19 5 Start up and control with I O How to start up the drive f WARNING The start up may only be carried out by a qualified electrician The safety instructions given in chapter Safety on page 5 must be followed during the start up procedure The drive will start up automatically at power up if the external run command is on and the drive is in the remote control mode Check that the starting of the motor does not cause any danger De couple the driven machine if there is a risk of damage in case of incorrect direction of rotation Note By default parameter 1611 PARAMETER VIEW is set to 2 SHORT VIEW and you cannot see all actual signals and parameters To be able to view them set parameter 1611 PARAMETER VIEW to 3 LONG VIEW e Check the installation See the checklist in section nstallation checklist on page 18 How you start up the drive depends on the control panel you have e Ifyou have a Basic control panel follow the instructions given in section How to perform
39. units Voltage 115 345V_ Note The stress on the motor insulations is always 400 VE units dependent on the drive supply voltage This also applies to 200 600 V the case where the motor voltage rating is lower than the 400 VU units rating of the drive and the supply of the drive 230 690 V which the output voltage equals the nominal motor voltage Field weakening point Nom frequency Supply voltage Motor nom voltage 34 Actual signals and parameters in the short view Parameters in the short parameter view Def FbEq No Name Value Description 9908 MOTOR NOM Defines the nominal motor speed Must be equal to the Type SPEED value on the motor rating plate dependent 50 18000 rpm 9909 MOTOR NOM Defines the nominal motor power Must equal the value on POWER the motor rating plate 0 2 3 0 Py Power 1 kW 0 1 kW 0 1 hp Technical data 35 7 Technical data Ratings Type Input Output Frame ACS310 hN lip bn ee Py size x E U 1 A A A A hp oixo2a42 61 23 24 40 037 05 Ro Ri Oix 09as2 210 94 98 to5 22 3 R phase Uy 200 240 V 200 208 220 230 240 V 03x02a6 2 47 24 26 42 037 05 RO osx 03a92 67 35 39 61 oss 075 Ro osx 10A82 157 98 108 172 22 3 R 03x 50AB2 phase Uy 380 480 V 380 400 415 440 460 480 V Poxoras4 24 12 13 21 037 05 RO oxo 40 19 21 33 oss 075 RO 03x 02A6 4 ox
40. ys CANS Y until you see PAr and press Y7 REM 0 1 PAR 3 Find the appropriate parameter group with keys Ca NIV and press SW 4 Find the appropriate parameter in the group with keys Ca N CW 5 Press and hold for about two seconds until the parameter value is shown with under the value 4 Q 0 PAR FWD 6 Change the value with keys CA S Y7 The value changes faster while you keep the key pressed 3 8 0 down PAR FWD 7 Save the parameter value by pressing Enter the rest of the motor data Select the application macro parameter 9902 according to how the control cables are connected The default value 1 ABB nominal motor current parameter 9906 Allowed range 0 2 2 0 loy A nominal motor frequency parameter 9907 nominal motor speed parameter 9908 nominal motor power parameter 9909 STANDARD is suitable in most cases 22 Start up and control with I O DIRECTION OF THE MOTOR ROTATION O Check the direction of the motor rotation If the drive is in remote control REM shown on fLoc the left switch to local control by pressing amp XXX To go to the Main menu press SS if the FWD bottom line shows OUTPUT otherwise press EY repeatedly until you see MENU at the bottom Press keys ca N v until you see rEF and press J Increase the frequency reference from zero to a small value with key lt a Press to start the motor Check that the actual direction of the m

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