Schneider Altivar312 Manual(1)
Contents
1. DX Green LED Status of these two LEDs State Meaning Corrective actions in the event of malfunction The card is in the data exchange state and error free data exchange is taking place No communication on the bus no data is being exchanged Check the connection to the PROFIBUS DP bus start up the PLC ST Red LED Status State Meaning Corrective actions in the event of malfunction amp The card has been configured and its parameters set correctly by the master Off La The card is in Idle state waiting configuration from Enter an address value between 2 and 125 using the switches on PA the master the option card flashing 0 5 s ef The card is waiting parameters or waiting Check the connection to the PROFIBUS DP bus FA configuration start up the PLC and if the drive has a communication card flashing 0 1 s detected fault CnF reset it 4 The card is in ILF detected fault mode Check the connection between the PROFIBUS DP card and the drive On LED states LED state Visual description of the LED state amp The LED is OFF ey The LED is FLASHING PA 69 The LED is ON S1A10386 10 2009 Diagnostics Communication fault management The behaviour of the drive in case of communication interruption is described in the ATV312 programming manual The communication between the master external management sy2. The line termination is activated with the switches SW2 dip switches 1 and 2 to ON position Number Terminal Electrical characteristics 1 DGND Data Ground Not Connected 2 A RxD TxD N Receive Transmit Data N 3 B RxD TxD P Receive Transmit Data P 4 A RxD TxD N Receive Transmit Data N 5 B RxD TxD P Receive Transmit Data P 6 SHLD SHIELD Note If EMC clamp is not connected wire the PROFIBUS DP cable shield to SHLD 7 SCR SCREEN Connect to the ground S1A10386 10 2009 11 Hardware setup Connection accessories PROFIBUS DP bus connection cables Description Length Catalog number PROFIBUS DP connection cables 100 m TSX PBS CA 100 400 m TSX PBS CA 400 Example of connection PROFIBUS DP communication module TSX PBY100 nie TSX PREMIUM PLC N T Connector with line terminator 490 NAD 911 03 Altivar 312 PROFIBUS DP connection cable TSX PBS CAe00 100 or 400 m Altivar 312 oot x On the last module you must activate the line termination by setting SW2 to ON dip switches 1 and 2 to ON position S1A10386 10 2009 Hardware setup Recommendations The user can select the data rate from a range of 9 6 kbps to 12 Mbps This selection made when starting up the network applies to all the bus subscribers The maximum segment le
3. PLC IO image Altivar 312 DP slave mapping With the Altivar 312 DP slave module The 1st Slot defines the addresses of the PKW area used for parameters management The 2nd slot defines the addresses of the PZD data control and status of the drive The configuration dialog box enables you to define the PEW and PAW assigned to the Altivar 312 The table below shows this configuration and its pending drive s parameters PZD area Altivar 312 TSX P57 QW TSX P57 IW parameter IO memory 10 memory CMD QWx y z 4 1 LFRD QWXx y Zz 5 ETA lWx y z 4 RFRD lWx y z 5 1 For x y z definition please refer to the TSX Modicon platform communication manuals 26 S1A10386 10 2009 Integration of the ATV312 in a PROFIBUS DP network controlled by a Modicon TSX P57 354M PKW area Altivar 312 TSX P57 354M 10 memory TSX P57 354 M 10 memory Parameter logic address Modbus address QWXx y Zz 0 Response code 0 No request 1 Read 2 Write QWx y z 1 Value to write if write request QWx y z 2 VQWx y z 3 Parameter logic address Modbus address IQWx y z 0 Response code 0 No request 1 successful Read 2 successful Write 7 Error report IWx y z 1 Parameter value if the request was successful 0 Incorrect address 1 Write access denied lWx y z 2 lWx y z 3 The description of the Altivar 312 parameter
4. 1 16 0023 Operation enabled 0 1 0 1 1 1 16 0027 16 0008 Malfunction 0 x 1 0 0 0 1640028 Malfunction reaction 0 x 1 1 1 1 16 000F active 16 002F Quick stop active 0 0 0 1 1 1 16 0007 x State not significant 36 S1A10386 10 2009 ATV312_PROFIBUS_DP_S1A10386_01 S1A10386 10 2009
5. 100 or 400 m Configuration of the communication With Unity cyclic exchanges between the PROFIBUS DP master TSX Premium PLC TSX PBY100 module and the Altivar 312 take the form of input words 1Wxy 0 k and output words QWxy 0 k where x number of the PLC rack and y location of the PROFIBUS DP module in the PLC rack Project configuration The TSX Modicon PLCs can be used as PROFIBUS DP Master Device in association with the PBY 100 Profibus card Tree view of PLC configuration under a Unity project Ta Vue structurelle amp Projet amp Configuration AQ 0 BusX MM 0 TSX RKY sex M P TSX PSY 2600M nh 2 m 0 1 TSX PS7 354M 3 T5XPpeY 100 A 4 Rp 2 Fipio PROFIBUS DP PL7 output word Aler Ne PROFIBUSDP PL7 input word ENED JA parameter parameter PKW OWxy 0 PKE PKW IWxy 0 PKE QWxy 0 1 RW Wxy 0 1 R WIN QWxy 0 2 Not used lWxy 0 2 Not used QWxy 0 3 PWE IWxy 0 3 PWE PZD1 OWxy 0 4 CMD PZDi YlWxy 0 4 ETA PZD2 QWxy 0 5 LFRD PZD2 lWxy 0 5 RFRD 24 S1A10386 10 2009 Integration of the ATV312 in a PROFIBUS DP network controlled by a Modicon TSX P57 354M Configuration with SyCON additional Software To configure an ATV312 as a slave device on the PBY 100 master you must configure the PROFIBUS DP with the SyCON configuration tool For the first time configuration you must add the GSD file ofthe ATV312
6. addresses can be found in the communication variable spreadsheet available on Schneider electric com Not significant here The Altivar 312 doesn t manage 32bits integer values You can now build and download your project to the PLC if no errors occurs your DP system should start and you should be able to monitor directly the data exchanged between the PLC and its slave The following screen displays the ON line status of the PBY 100 Master module The slave 2 ATV312 here is currently monitored MODULE PROFIBUS DP Version 1 20 TSX PBY 100 Voie Oxc4 Fonction MEE Nb esclaves Nb Iw 1 6 6 Tache 1 0 Nb QW w Configuration T Mise au point Configuration esclave PROFIBUS DP _Adr ID Act ID group Chien de g A 1 1 Donn es de diagnostic PROFIBUS DP IDESCLAYE OxC4A4 Diagnostics cr s par l esclave Chien de garde esclave actif Adresse ma tre 1 00 Oc 00 01 0c 4a Outil PROFIBUS DP Configuration ma tre Visualiser Editer Qw Format Valider Bin Hex D c Donn es esclave PROFIBUS DP niw Adr Symbole Yaleur A 1W0 3 0 3 0 slw 0 3 0 4 1575 x1W0 3 0 5 1200 Ow Ad Symbole Yaleur QW0 3 0 3 0 0w0 3 0 4 15 OW0 3 0 5 1200 lt In this view we can see IW0 3 0 4 which corresponds to ETA and the value of the current speed in rpm in IW0 3 0 5 which represents RFRD S1A10386 10 2009 27 Integr
7. available on Schneider electric com to the configuration tool File Menu gt Copy GSD file Once done you can add a slave device by selecting Schneider Electric as Vendor Altivar 312 as slave Device Ins rer Esclave Faites F1 pour appeler l aide Nom Vendeur N ident Ox0C44 Fichier GSD R visionGSD 11 05 Filtre esclave Constucte ET ERE X Type Tous v Esclaves disponibles Ajouter gt gt Ma te 1 7 TSX PBY 100 Esclaves selectionnes Annuler Ajouter Tous gt gt lt lt Retirer Tous lt lt Retirer Schneider Electric SE100C4A GSD Adresse de Designation m Configuration of the slave Define the address in accordance with the DIP switches of the VW3 A312 07 and define a name to the Device There are no additional configurations given that the Altivar 312 PROFIBUS DP module provides an unique mapping DRIVE j Faites F1 pour appeler l aide Configuration Esclave G n ralit s Equipement ALTIVAR 312 Adresse de station 2 Designation Slave2 IV Activer l quipement dans la configuration actuelle IV Activer le chien de garde 24 Byte 12 Byte Long max des donn es d E S Long max des donn es d E Long max des donn es de 5 Nbre max de modules Module Fichier GSD SE100C4A GSD Long des donn es d E S 24 Byte Long des donn es d E 12 Byte Long des donn es de 5 12 Byte Nbre de modules 1 Identifica
8. parallel with board S1A10386 10 2009 Hardware setup Characteristics and functions of the terminals R2A R2B R2C ee f 1 COM 10 AI2 AI3 lt amp FT EN 24 Att L2 LI3 KT RR ET Oa a S ee a A Swi O sw2 RJ45 LI Modbus DGND A B A B SHLD SCR A AAG A DODDDDO PROFIBUS DP Terminal Function Electrical characteristics R2A Configurable relay outputs e Minimum switching capacity 10 mA for 5 V R2B 1 relay logic output one N C e Maximum switching capacity on resistive load cos 1 and L R 0 ms R2C contact and one N O contact 5 A for 250 V and 30 V with common point e Maximum switching capacity on inductive load cos 6 0 4 and L R 7 ms 2 A for 250 V and 30 V Sampling time 8 ms e Service life 100 000 operations at maximum switching power COM Analog I O common OV 10 Power supply for reference e 10 V 8 0 potentiometer 2 2 to 10 kQ 10 mA max e Protected against short circuits and overloads Al2 Analog voltage input Bipolar analog input 0 10 V maximum safe voltage 30 V The or polarity of the voltage on Al2 affects the direction of the setpoint and therefore the direction of operation e Impedance 30 kQ e Resolution 0 01 V 10 bit sign converter e Precision 4 3 linearity 0 2 of maximum value Sampling time 8 ms e Operation with shielded cable 100 m
9. with the IEC 61800 7 standard Each state represents an aspect of the internal behaviour of the drive This chart evolves according to whether the control word is sent CMD W8501 or an event occurs example lock following malfunction The drive status can be identified by the value of the status word ETA W3201 Not ready to switch on Initialization Communication is being initialized Transient state invisible to the communication bus Switch on disabled Configuration Initialization of the drive is complete The configuration and adjustment parameters can be modified If all or part of the configuration and settings are to be loaded we recommend disabling the consistency check function during the transfer CMI W8504 bit 15 1 On completion of the transfer the consistency check must be enabled CMI W8504 bit 15 O The drive is locked Ready to switch on and Switched on Drive initialized The drive is locked The power stage of the drive is ready to operate but voltage has not yet been applied to the output The configuration and adjustment parameters can be modified but modifying a configuration parameter returns the drive to the Switch on disabled state Operation enabled Operational The drive is unlocked and voltage can be applied to the motor terminals Auto tuning tUn requires an injection of current The drive must therefore be in this state to perform this command The adjustment parameters c
10. 06 2 7 modification of 12 parameter or a configuration motor stopped STOP key on parameter or display terminal neler stopped STOP key on or display terminal STOP at terminals E Disable or voltage STOP at terminals Ready to switch on 10 CMD 16 0000 ATV waiting or MSK 16 0021 modification of i Sh a configuration 8 l nSt parameter Shutdown Switch on g Shutdown motor stopped CMD 16 0006 CMD 16 0007 CMD 16 0006 or l Quick stop i Switched on CMD 16 0002 3A ATV ready Enable MSK 16 0023 un ae operation nSt EEE Enable Disable eles any I operation 4 5 operation rdY dCb i CMD 16 xxxF w CMD 16 0007 i Operation enabled Quick stop RS PR ees es ATV running CMD 16 0002 MSK 16 0027 11 rUn rdY Examples Examples default configuration ETA 16 0627 Normal stop or CMD 16 000F Forward operation Forward operation speed reached CMD 16 080F Reverse operation ETA 16 8627 Reverse operation speed reached CMD 16 100F Stop configured by Stt ETA 16 0227 Forward operation ACC or DEC CMD 16 200F DC injection stop ETA 16 8227 Reverse operation ACC or DEC CMD 16 400F Fast stop Exiting the Operation enabled status via a Disable voltage 9 or Shutdown 8 command causes a freewheel stop S1A10386 10 2009 Supervision and control in LINE mode The Altivar control process using the communication bus is based on the CiA 402 profile status chart compatible
11. 2 PKW service is the same as the one for the Altivar 61 71 with the VW3 A3 307 PROFIBUS DP option 20 S1A10386 10 2009 PROFIBUS DP mapping Output PZDs The first eight bytes contain an aperiodic request PKW to write or read a parameter The remaining 4 bytes contain the output PZDs written from the PROFIBUS DP master 1 2 3 4 5 6 7 8 9 10 11 12 PKW PZD1 PZD2 PKE 0 R W PWE CMD LFRD PKW request PKE Parameter logic address RIW Request code 0 No request 1 Read 2 Write PWE For a read request Not used For a write request Parameter value Cyclic control and adjustment parameters PZD1 Communication scanner output word 1 NC1 PZD2 Communication scanner output word 2 NC2 The default assignment of the periodic output data is PZD1 Command word PZD2 Speed target 1 2 3 4 5 6 7 8 9 10 11 12 PKW PZD1 PZD2 PKE 0 R W PWE Command word Speed target Input PZDs The first eight bytes contain the response PKW to the aperiodic read write request The remaining 4 bytes contain the input PZDs read mode 1 2 3 4 5 6 7 8 9 10 11 12 PZD2 PKE 0 R W N PWE ETA RFRD PKW request PKE Parameter logic address R W N Response code 0 No request 1 Successful read report 2 Successful write rep
12. 9 Configuration Drive behaviour at first Power on with a PROFIBUS DP option card At the first power on the message CFF Incorrect config appears on the product Press Enter to see Restore config FCS menu Select the Config CFG Inl parameter to recover the factory settings For more information see the Restore config FCS parameter in ATV312 programming manual on www schneider electric com A DANGER UNINTENDED EQUIPMENT OPERATION Check that the modification of the current configuration is compatible with the wiring diagram used Failure to follow these instructions will result in death or serious injury Drive default values At first power on with a PROFIBUS DP option card After a first power on the following parameter settings are applied to the drive Ref 1 channel Fr1 AIV1 Ref 2 channel Fr2 No Summing ref 2 SA2 Al2 HMI command LCC No 4 preset speeds PS4 No 8 preset speeds PS8 No Power on after removing the PROFIBUS DP option card If the PROFIBUS DP option card is removed and replaced by the orignal terminal board the drive recovers the following default values CANopen address AdCO 0 CANopen bit rate bdCO 125 0 Ref 1 channel Fr1 Al1 Ref 2 channel Fr2 No HMI command LCC No Select ATV31 conf ArE No S1A10386 10 2009 15 Configuration Control of an ATV 312 from a PROFIBUS DP option card There are se
13. 9 000 1001 35 010 0011 61 011 1101 87 101 0111 113 111 0001 10 000 1010 36 010 0100 62 011 1110 88 101 1000 114 111 0010 11 000 1011 37 010 0101 63 011 1111 89 101 1001 115 111 0011 12 000 1100 38 010 0110 64 100 0000 90 101 1010 116 111 0100 13 000 1101 39 010 0111 65 100 0001 91 101 1011 117 111 0101 14 000 1110 40 010 1000 66 100 0010 92 101 1100 118 111 0110 15 000 1111 41 010 1001 67 100 0011 93 101 1101 119 111 0111 16 001 0000 42 010 1010 68 100 0100 94 101 1110 120 111 1000 17 001 0001 43 010 1011 69 100 0101 95 101 1111 121 111 1001 18 001 0010 44 010 1100 70 100 0110 96 110 0000 122 111 1010 19 001 0011 45 010 1101 71 100 0111 97 110 0001 123 111 1011 20 001 0100 46 010 1110 72 100 1000 98 110 0010 124 111 1100 21 001 0101 47 010 1111 73 100 1001 99 110 0011 125 111 1101 22 001 0110 48 011 0000 74 100 1010 100 110 0100 126 111 1110 23 001 0111 49 011 0001 75 100 1011 101 110 0101 111 1111 24 001 1000 50 011 0010 76 100 1100 102 110 0110 25 001 1001 51 011 0011 77 100 1101 103 110 0111 Addresses 0 and 1 are usually reserved for the PROFIBUS DP masters and must not be used to configure the PROFIBUS DP address on an Altivar 312 It is not advised to use address 126 which is incompatible with SSA service Set Slave Address and with some network configuration softwares Sycon Example for DP address 2 87654321 4411939 Dip switch 8 is not connected E ON EC T 14 S1A10386 10 200
14. AWG N m Ib in R2A R2B R2C 0 75 to 2 5 18 to 14 Other terminals 0 14 to 2 5 26 to 16 0 5 to 0 6 4 4 to 5 3 1 The value in bold corresponds to the minimum wire gauge to permit secureness 2 Recommended to maximum value S1A10386 10 2009 13 Configuration Coding the drive address An Altivar 312 is identified on the bus by its address coded between 0 and 126 The address corresponds to the binary number given by position 0 up OFF or 1 down ON of the 7 switches on the left of the card The least significant bits are on the right The table below indicates the positions of the switches for all configurable addresses Address Switches Address Switches Address Switches Address Switches Address Switches 7 6 5 4 3 2 1 7 6 5 4 3 2 1 7 6 5 4 3 2 1 7 6 5 4 3 2 1 7 6 5 4 3 2 1 0 000 0000 26 001 1010 52 011 0100 78 100 1110 104 110 1000 1 000 0001 27 001 1011 53 011 0101 79 100 1111 105 110 1001 2 000 0010 28 001 1100 54 011 0110 80 101 0000 106 110 1010 3 000 0011 29 001 1101 55 0110111 81 101 0001 107 110 1011 4 000 0100 30 001 1110 56 011 1000 82 101 0010 108 110 1100 5 000 0101 31 001 1111 57 011 1001 83 101 0011 109 110 1101 6 000 0110 32 010 0000 58 011 1010 84 101 0100 110 110 1110 7 000 0111 33 010 0001 59 011 1011 85 101 0101 111 110 1111 8 000 1000 34 010 0010 60 011 1100 86 101 0110 112 111 0000
15. Altivar 312 functions e Configuring functions Uploading adjustment parameters Control signaling Monitoring Diagnostics The PROFIBUS DP card has an open style connector The cable for connection to the PROFIBUS DP bus must be ordered separately Drive terminal displays The graphic display terminal menus available with the remote graphic display terminal option are shown in square brackets Example MOTOR CONTROL drC The integrated 7 segment display terminal menus are shown in round brackets Example COM Parameter names are displayed on the graphic display terminal in square brackets Example Fallback speed Parameter codes are displayed on the integrated 7 segment display terminal in round brackets Example LFF Formats In this manual hexadecimal values are written as follows 16 S1A10386 10 2009 7 Hardware setup Presentation Relay outputs Analog inputs Logic inputs Addressing ST switches SW1 SSSR AE a PROFIBUS DP Line termination switches SW2 LEDs Receipt Check that the card catalog number marked on the label is the same as that on the delivery note corresponding to the purchase order Remove the option card from its packaging and check that it has not been damaged in transit Installing the card in the drive A DANGER UNINTENDED EQUIPMENT OPERATION Do not plug or unplug the terminal board while drive is powered Check the tightening of the fixing s
16. ROFIBUS DP network controlled by a Modicon TSX P57 354M Animated operator screen example The following animation screen linked to the ST code section in the previous page illustrates the behaviour of the drive state machine This is also detailed in the chapter Supervision and control in LINE mode The push buttons linked to internal bits enable you to control manually the drive Not ready for switch on Switch on disabled S1A10386 10 2009 29 Integration of the ATV312 in a PROFIBUS DP network controlled by a Simatic S7 The example below shows an Altivar 312 controlled by a Simatic S7 315 DP CPU SIMATIC 300 Station ALTIVAR 312 GSD installation You must import to your Simatic Step7 tool the GSD file of the Altivar 312 This import must be done before starting the configuration of the PROFIBUS DP network Configuration of the device Once you have defined the Hardware configuration of the master and the network properties you can start to add slave devices To add an Altivar 312 go to the PROFIBUS DP device library End ATA PROFIBUS 1 DP master system 1 mja ru Profile Standard Baar Bez A PROFIBUS DP Additional Field Devices General H E PECA Drag and drop the module to the PROFIBUS DP line bar 2 5 Drives H E Schneider Electric 5 Tele B Altivar 38 Altivar 58 Fas Fg LEXIUM15 AS3 PROFIBUS DP
17. S1A10386 Altivar 312 Variable speed drives for asynchronous motors PROFIBUS DP communication manual 10 2009 Schneider www schneider electric com ES Electric Contents Important Information Before you begin Documentation structure Introduction Hardware setup Configuration Diagnostics PROFIBUS DP mapping Integration of the ATV312 in a PROFIBUS DP network controlled by a Modicon TSX P57 354M Integration of the ATV312 in a PROFIBUS DP network controlled by a Simatic S7 Supervision and control in LINE mode S1A10386 10 2009 Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed this symbol to avoid possible injury or death 4 DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury N This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messag
18. SIM factory setting Ref 1 channel Fr1 Network nEt 16 S1A10386 10 2009 Configuration Control via PROFIBUS DP in native profile CiA402 The command and the target both come from PROFIBUS DP Input LI3 at the terminals is used to switch between PROFIBUS DP and the terminals Control is in native profile CiA402 Configure the following parameters Parameter Value Comment Profile Combined native profile CiA402 The run commands are in native profile CiA402 the command and the target come from the same channel Target 1 configuration Network card Target 1 comes from PROFIBUS DP Target 2 configuration Analog input 2 on the terminals Target 2 comes from input Al2 on the terminals Target switching Input LI3 Input LI3 switches the target 1 gt 2 and the command Configuration via the graphic display terminal or the integrated display terminal Menu Parameter Value COMMAND CtL Profile CHCF Not separ SIM Ref 1 channel Fr1 Network nEt Ref 2 channel Fr2 AI2 Al2 Ref 2 switching rFC LI3 LI3 1 1 LI4 to LI6 and Al are assignable in the menus but their value is allways forced to 0 Control via PROFIBUS DP or the terminals in native profile CiA402 The command and the target both come from PROFIBUS DP or the terminals Input LI3 at the terminals is used to switch between PROFIBUS DP and the term
19. Y1 Modul 1 0 r Greer 30 S1A10386 10 2009 Integration of the ATV312 in a PROFIBUS DP network controlled by a Simatic S7 Then double click on the Altivar 312 icon to define the address of the slave device in the PLC IOs memory image Tele Altivar 38 Altivar 58 LEXIUM15 Darsistent over Bengi Writs Lorsistent ovens E S1A10386 10 2009 31 Integration of the ATV312 in a PROFIBUS DP network controlled by a Simatic S7 PLC 10 image Altivar 312 DP slave mapping With the Altivar 312 DP slave module The 1 slot defines the addresses of the PKW area used for parameters management The 2 slot defines the addresses of the PZD data control and status of the drive The configuration dialog box enables you to define the PEW and PAW assigned to the Altivar 312 The table below shows this configuration and its pending drive s parameters PZD area Altivar 312 S7 315 PEW S7 315 PAW parameter 10 memory 1 IO memory 1 CMD PAW264 LFRD PAW266 ETA PEW264 RFRD PEW266 1 These values are related to the example in the previous page PKW area Altivar 312 parameter S7 315 PAW 10 memory S7 315 PEW 10 memory Parameter logic address Modbus address PAW256 Response code 0 No request 1 Read 2 Write PAW258 or PAB259 Value to write if write request PAW260 PAW262 Parame
20. an be modified even if a run command or a DC injection current is present However a configuration parameter can only be modified if the motor is stopped and this returns the drive to the Switch on disabled state Quick stop active Emergency stop active Fast stop Restarting is only possible after the drive has changed to the Switch on disabled state Malfunction reaction active Reaction on fault detection Transient state during which the drive performs an action appropriate to the type of detected fault Malfunction Detected fault The drive is locked Difference between a fast stop and a Quick stop A fast stop CMD 16 400F is a stop on a short ramp that maintains the drive in the Operation enabled state The drive remains locked after a fast stop A run command can be executed immediately after a fast stop A Quick stop CMD 16 0002 is an emergency stop that causes a stop on a short ramp followed by locking in the Quick stop active state To be able to restart the drive you must first change to the Switch on disabled state via the Disable voltage command CMD 16 0000 It is not possible therefore to execute a run command immediately after a Quick stop Note In access level L1 or L2 parameter LAC Priorities between channels are managed by the drive At switch on the drive is in control via the terminals and changes automatically to the Operation enabled state This means that when a run com
21. an result in death serious injury or equipment damage A WARNING LOSS OF CONTROL The designer of any control scheme must consider the potential failure modes of control paths and for certain critical control functions provide a means to achieve a safe state during and after a path failure Examples of critical control functions are emergency stop and overtravel stop Separate or redundant control paths must be provided for critical control functions e System control paths may include communication links Consideration must be given to the implications of unanticipated transmission delays or failures of the link Failure to follow these instructions can result in death serious injury or equipment damage a For additional information refer to NEMA ICS 1 1 latest edition Safety Guidelines for the Application Installation and Maintenance of Solid State Control and to NEMA ICS 7 1 latest edition Safety Standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems S1A10386 10 2009 5 Documentation structure The following Altivar 312 technical documents are available on the Schneider Electric website www schneider electric com as well as on DVD ROM reference VW3A8200 Installation manual This manual describes how to install and wire the drive Programming manual This manual describes the functions parameters and use of t
22. ansition Final state Enable Enabis Switch Typical value of CMD address Reset Quick stop W8501 operation voltage on Shut down 2 6 8 Ready to x x 1 1 0 16 0006 switch on Switch on 3 Switched on x x 1 1 1 16 0007 Enable 4 Operation x 1 1 1 1 16 000F operation enabled neo 5 Switched on x 0 1 1 1 1640007 operation Disable voltage 7 9 10 12 Switch on x x x 0 x 16 0000 disabled 11 Quick stop active Quick stop _ x x 0 1 x 16 0002 710 Switch on i disabled Fault state 15 Switchon 041 x x x x 16 0080 reset disabled x State not significant 0 1 Change from 0 to 1 S1A10386 10 2009 35 Supervision and control in LINE mode ETA status word W3201 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit O Alarm Switch on Quick stop 0 Malfunction Operation Switched oh Ready to switch disabled active at 0 enabled on bit 15 bit 14 bit 13 bit 12 bit 11 bit 10 bit 9 bit 8 Direction of Stop via STOP Reference Reference Forced local 0 0 mode 0 rotation key exceeded reached active at 0 bit 6 bit 5 bit 3 bit 2 bit 1 bit O MSK ETA State Switch on Operation Ready to 2200 Quick stop Malfunction p Switched on acy masked by disabled enabled switch on 16 006F 16 0000 Not ready to switch on 0 x 0 0 0 0 16 0020 i 16 0040 Switch on disabled 1 x 0 0 0 0 1640060 Ready to switch on 0 1 0 0 0 1 16 0021 Switched on 0 1 0 0 1
23. ation of the ATV312 in a PROFIBUS DP network controlled by a Modicon TSX P57 354M Example of Control of the Drive Here is a SR section extract link to an operator view which displays and enables the control of the CiA402 state machine of the drive MW200 IWO 3 0 4 AND 16 006F MW201 IWO 3 0 4 AND 16 000F IF MW201 16 0008 OR MW201 16 000F AND QWO 3 0 4 16 0080 then QW0 3 0 4 16 0000 END_IF switch on disabled IF MW200 16 0040 OR MW200 16 0060 AND M102 THEN QW0 3 0 4 16 0006 END_IF Ready for switch on IF MW200 16 0021 OR MW200 16 0001 AND M103 OR MW200 16 0023 AND MW200 16 0003 AND M111 OR MW200 16 0027 AND M100 THEN QWO 3 0 4 16 0000 END_IF Switched On IF MW200 16 0023 AND M105 OR MW200 16 0027 AND M112 THEN QW0 3 0 4 16 0006 END_IF switched on M101 OR MW200 16 0007 OR IF MW200 16 0021 OR MW200 16 0001 AND M104 OR MW200 16 0027 AND M107 THEN QWO 3 0 4 16 0007 END_IF Operation enable Forward Command IF MW200 16 0023 AND M106 THEN QW0 3 0 4 16 000F END_IF Gzrastsstops IF MW200 16 0027 AND M108 THEN QWO 3 0 4 16 000B END_IF Quick stop active IF MW200 16 0007 OR MW200 16 0003 AND M109 THEN QWO 3 0 4 16 000F END_IF fault state IF MW201 16 0008 OR MW201 16 000F AND M110 THEN QWO 3 0 4 16 0080 END_IF 28 S1A10386 10 2009 Integration of the ATV312 in a P
24. bles addressed to the drive For the full list of the fault detected codes see ATV312 programming manual on www schneider electric com S1A10386 10 2009 19 PROFIBUS DP mapping PROFIBUS DP protocol Data is exchanged according to the master slave principle Only the master can initialize communication The slaves behave like servers responding to requests from masters Several masters can coexist on the same bus In this case the slave I O can be read by all the masters However a single master has write access to the outputs The number of data items exchanged is defined at the time of configuration A GSD file contains the configuration information for the Altivar 312 with PROFIBUS DP This file is used by the PLC during the configuration phases The GSD file is unique to the whole Altivar 312 range It does not describe the drive parameters just the communication information This file appears on the CD ROM supplied with the drive The PROFIBUS DP card for Altivar 312 drives supports Type 5 Byte String 28 cyclic frames in PPO Parameter Process Data Object format Type 1 PPO cyclic frames feature 6 periodic variables that are used for 2 types of service I O exchanges PZD e Aperiodic exchanges PKW for parameter setting configuration and diagnostics PKW aperiodic exchanges are included in the cyclic frames and do not require special frames An aperiodic exchange is used to read or write a parameter The Altivar 31
25. crew after any manipulation on the terminal board Failure to follow these instructions will result in death or serious injury A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Do not touch the terminal board before removing power on the drive removing any voltage on input and output terminals Failure to follow these instructions will result in death or serious injury 8 S1A10386 10 2009 Hardware setup Install the card in ATV312 as follows en er DO P ooo on EEE EE U F LE 7 ET 1 Open the ATV312 front cover 2 amp 3 Remove the terminal board fixing screw and take off the ATV312 standard terminal board Be careful not to lose the terminal board fixing screw when removed since it may be used again This step does not apply if you are using an ATV312 B product without standard IO terminal 4 Install the PROFIBUS DP card and secure it with the board fixing screw M3 tapping screw tightening torque 0 7 to 0 8Nm 5 Stick the new cabling label above the PROFIBUS DP option card Stick the PROFIBUS DP card nameplate near the ATV312 nameplate Be careful not to cover slits on the ATV312 enclosure 6 Perform wiring on the PROFIBUS DP card see page 11 7 Wire and screw the EMC clamps for the PROFIBUS DP cables and control wires if required Note To install or remove the terminal board make it slide in or out in
26. es that follow WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death serious injury or equipment damage CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in injury or equipment damage CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided can result in equipment damage PLEASE NOTE The word drive as used in this manual refers to the controller portion of the adjustable speed drive as defined by NEC Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this product 2009 Schneider Electric All Rights Reserved 4 S1A10386 10 2009 Before you begin Read and understand these instructions before performing any procedure with this drive A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Read and understand this manual before installing or operating the Altivar 312 drive Installation adjustment repair and maintenance must be performed by qualified personnel The user is responsible for compliance with all international and national electrical code requirements with respect to grounding of all equipment e Many parts of this drive including the prin
27. he drive terminal integrated display terminal optional graphic display terminal and optional remote terminal The communication functions are not described in this manual but in the manual for the bus or network used Simplified manual This manual is an extract from programming and installation manual This manual is delivered with the drive Quick Start sheet The Quick Start describes how to wire and configure the drive to start motor quickly and simply for simple applications This document is delivered with the drive Communication manuals CANopen DeviceNet Modbus and PROFIBUS DP These manuals describe the assembly connection to the bus or network signaling diagnostics and configuration of the communication specific parameters They also describe the protocol communication services Communication variables guide This manual defines the drive control processes and the drive variables which can be accessed by the communication buses 6 S1A10386 10 2009 Introduction Presentation This guide contains information on installation and describes the PROFIBUS DP services available The communication variables guide describes the operating modes as well as the Altivar 312 variables and parameters which can be accessed via the communication bus The PROFIBUS DP communication card catalog number VW3 A312 07 is used to connect an Altivar 312 drive to a PROFIBUS DP bus Data is exchanged in order to make use of all the
28. inals Control is in native profile CiA402 Configure the following parameters Parameter Value Comment Profile Combined native profile CiA402 The run commands are in native profile CiA402 the command and the target come from separate channels Target 1 configuration Network card Target 1 comes from PROFIBUS DP Target 2 configuration Analog input 2 on the terminals Target 2 comes from input Al2 on the terminals Target switching Input LI3 Input LI3 switches the target 1 gt 2 and the command Menu Parameter Value COMMAND CtL Profile CHCF is configured in separate mode Separate SEP Cmd channel 1 Cd1 Channel 1 is used with the communication Network nEt Cmd channel 2 Cd2 Channel 2 is used with the terminal blocks Terminal tEr Cmd switching CCS LI3 is used for switching between channel 1 and 2 LI3 LI3 1 see also the programming manual of the ATV312 for more details 1 LI4 to LI6 and Al are assignable in the menus but their value is allways forced to 0 S1A10386 10 2009 17 Diagnostics Diagnostic LEDs The PROFIBUS DP card has two LEDs ST and DX visible on the communication card e The status of the PROFIBUS DP card is indicated by the ST status red LED The status of the PROFIBUS DP communication link is indicated by the DX data exchange green LED The table below gives the meaning of the various states
29. mand is applied for example CMD 16 000F it starts without needing to follow the IEC 61800 7 status chart procedure When the drive is controlled via a communication bus it is advisable to configure the access level LAC L3 e The active channel is set by configuring the following parameters Profile CHCF Ref 2 switching rFC Cmd switching CCS Cmd channel 1 Cd1 Cmd channel 2 Cd2 Ref 1 channel Fr1 and Ref 2 channel Fr2 Atswitch on the drive configured for control via the bus changes to the Switch on disabled state This means that it must follow the IEC 61800 7 status chart procedure to be able to start and to help prevent any unwanted behaviour 34 S1A10386 10 2009 Supervision and control in LINE mode CMD control word W8501 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit O RAI SIAS 0 0 0 Enable Quick stop Enable voltage Switch on reset operation active at 0 bit 15 bit 14 bit 13 bit 12 bit 11 bit 10 bit 9 bit 8 1 1 1 1 1 0 0 0 1 This bit action depends on the ACCESS LEVEL LAC parameter and the functions configured by the user For example to use bit 15 to switch the ramp simply configure LAC L3 Access to advanced functions and management of mixed modes and set the Ramp switch ass rPS configuration parameter to Cd15 Po bit 7 bit 3 bit 2 bit 1 bit 0 Conimand Tr
30. maximum AI3 Analog current input Analog current input X Y mA by programming X and Y from 0 to 20 mA e Impedance 250 Q 24 Logic input power supply e 24 V protected against short circuits and overloads minimum 19 V maximum 30 V e Maximum customer current available 100 mA LI1 Logic inputs Programmable logic inputs LI2 Impedance 3 5 kQ LI3 24 V internal or 24 V external power supply min 19 V max 30 V e Max current 100 mA e Max sampling time 4 ms Source position Positive logic State 0 if lt 5 V or logic input not wired state 1 if gt 11 V RJ45 Communication port Connection for SoMove software Modbus remote display loader tools sw1 Addressing switches See page 14 SW2 Line termination switches See page 11 PROFIBUS Communication PROFIBUS DP open style connector for connection to the fieldbus see page 11 DP 10 S1A10386 10 2009 Hardware setup Connection to the Modbus base port Not connected Not connected Not connected D1 DO Not connected VP 1 Common CO N oF A wo N gt 1 Reserved for RS232 RS485 converter Connection to the PROFIBUS DP network a SS SW u M sw2 1 OJ Russ Nil Modbus DGND A Bi SHLD SCR PROFIBUS DP 7 connector L ee aa LL EMC clamps 1 pins A and pins B are internally connected SW1 description see page 14
31. ngth is in inverse proportion to the data rate Data rate in kbps 9 6 19 2 45 45 93 75 187 5 1500 1500 3000 16000 112000 Distance segment in meters feet 1200 1200 1200 11200 1000 400 200 100 100 100 3937 1 3937 3937 3937 3281 1312 656 328 328 328 e Repeaters can be used to cover greater distances e The bus ends with a line terminator at each end of the segment Do not connect more than 32 stations per segment without a repeater or more than 127 with a repeater e Keep the bus away from the power cables clearance of at least 30 cm 11 9 in If it is necessary for power cables to cross each other be sure they cross at right angles Wiring diagram for ATV 312 equipped with VW3 A312 07 1 rg 9 el on F 1 2 so e o eer r 9 0 0 00 06 06 De oO N 392 FFF REEE cnr amp i eo FR RE 5 2 Ss SEEN 2 D gt BAR O 3 1 Line choke if used single phase or 3 phase 2 Fault relay contacts for remote indication of the drive status 3 If a braking resistor is connected set Dec ramp adapt brA parameter to No nO refer to the progamming manual Note Use interference suppressors on all inductive circuits near the drive or coupled to the same circuit relays contactors solenoid valves etc Wire sizes ATV312 Control terminals Applicable wire size 1 Tightening torque 2 mm
32. ort 7 Error report PWE For a successful request Parameter value For an incorrect request 0 Incorrect address 1 Write access denied Cyclic monitoring parameters PZD1 Communication scanner input word 1 ETA PZD2 Communication scanner input word 2 RFRD The default assignment of the periodic input data is PZD1 Status word ETA PZD2 Output speed RFRD 1 2 3 4 5 6 7 8 9 10 11 12 PKW PZD1 PZD2 PKE 0 R W PWE Status word Output speed S1A10386 10 2009 21 PROFIBUS DP mapping PKW aperiodic service The PKW service consisting of PKE R W R W N and PWE enables aperiodic access to Altivar 312 parameters in read and write mode Output PKWs PKE Parameter logic address R W 0 No request 1 Read 2 Write One off read and write requests can be triggered continuously while R W equals 1 or 2 Note Values other than 0 1 and 2 should not be used PWE If write Value to be written Input PKWs PKE Copies the output PKE value R WIN 0 No request 1 Correct read operation 2 Correct write operation 7 Read or write error PWE e If correct read operation Parameter value This can be limited by the drive if the maximum value is exceeded by the write operation e If correct write operation Value of the write PWE If there is an error 0 Incorrect address 1 Write operation refused N
33. ote The parameters in the output PZDs should not be changed by the PKW service Parameters linked to output PZDs should not be changed by the PKW service Example The speed target and the frequency target 22 S1A10386 10 2009 PROFIBUS DP mapping Examples of PKW aperiodic exchanges Example of aperiodic write operation Acceleration time ACC address 9001 10 s unit 0 1s values in hexadecimal format 1 2 3 4 5 6 7 8 etc 23 29 00 02 00 00 00 64 etc ACC 105 Write request Address 9001 2329h The positive response is identical to the write request aperiodic part bytes 1 to 8 Example of negative response 1 2 3 4 5 6 7 8 etc 23 29 00 07 00 00 00 0 etc 0 incorrect address Negative response S1A10386 10 2009 Integration of the ATV312 in a PROFIBUS DP network controlled by a Modicon TSX P57 354M The following chapter describes how to integrate an ATV 312 equipped with a VW3 A312 07 option module on a PROFIBUS DP based configuration PROFIBUS DP communication module TSX PBY100 Altivar 312 Altivar 312 TSX PREMIUM PLC Connector with line terminator 490 NAD 911 03 PROFIBUS DP connection cable TSX PBS CAe00
34. stem and the drive is broken In this case the drive will generate a CnF error message The communication card is not working properly In this case the drive will generate a COF message Name Probable cause Remedy EFF INCORRECT e The current configuration is Return to factory settings or retrieve the backup CONFIG inconsistent configuration if it is valid See the Restore config Addition or removal of an option FCS parameter in ATV312 programming manual C nF NETWORK Communication detected fault on the Check the environment electromagnetic FAULT communication card compatibility Check the wiring Check the time out Replace the option card See the CANopen fault mgt COL parameter in the ATV312 programming manual to define the stop mode with a CnF COF CANopen FAULT Interruption in communication Check the communication bus between the option card and the Check the option card drive IL F INTERNAL LINK Interruption in communication Replace the option card FAULT between the option card and the drive CnF Network fault Option card fault code This parameter is read only and is only visible if an option card is present The fault code remains saved in the parameter even if the cause disappears The parameter is reset after the drive is disconnected and then reconnected The values of this parameter is 1 Time out on the reception of the periodic varia
35. ted circuit boards operate at the line voltage DO NOT TOUCH Use only electrically insulated tools DO NOT touch unshielded components or terminal strip screw connections with voltage present DO NOT short across terminals PA and PC or across the DC bus capacitors Before servicing the drive Disconnect all power including external control power that may be present Place a DO NOT TURN ON label on all power disconnects Lock all power disconnects in the open position WAIT 15 MINUTES to allow the DC bus capacitors to discharge Measure the voltage of the DC bus between the PA and PC terminals to ensure that the voltage is less than 42 Vdc If the DC bus capacitors do not discharge completely contact your local Schneider Electric representative Do not repair or operate the drive e Install and close all covers before applying power or starting and stopping the drive Failure to follow these instructions will result in death or serious injury A DANGER UNINTENDED EQUIPMENT OPERATION Read and understand this manual before installing or operating the Altivar 312 drive Any changes made to the parameter settings must be performed by qualified personnel Failure to follow these instructions will result in death or serious injury A WARNING DAMAGED DRIVE EQUIPMENT Do not operate or install any drive or drive accessory that appears damaged Failure to follow these instructions c
36. ter logic address Modbus address PEW256 Response code 0 No request 1 successful Read 2 successful Write 7 Error report PEW258 or PEB259 Parameter value if the request was successful PEW260 PEW262 The description of the Altivar 312 parameter addresses can be found in the communication variables spreadsheet available on Schneider electric com Not significant here The Altivar 312 doesn t manage 32bits integer values 32 S1A10386 10 2009 Supervision and control in LINE mode IEC 61800 7 status chart i Key chart All states MSK ETA masked by 16 006F IEC 61800 7 drive status Drive status applied to ATV MSK 16 xxxx fault Malfunction reaction active MSK 16 xxxx Not ready to switch on ATV powered off MSK 16 0000 ATV terminal display Transition condition X Fault cleared and CMD 16 xxxx ATV fault state reset CMD 16 0080 Malfunction Switch on disabled ATV in fault state An 13 MSK 16 0008 Disable voltage MSK 16 0040 CMD 16 0000 nSt Disable voltage or Disable CMD 16 0000 modification of voltage or ga configuration CMD 16 0000 modification of parameter Shutdown or a configuration motor stopped CMD 16 00
37. teu 4 ALTIVAR 312 Slot Idx Module 4 Word OxF3 OxFl 2 Word Annuler Param tres Maitre affect Adresse de station 1 Master 1 2 TSX PBY 100 Esclave en cours Adresse de station 2 Slave2 24 ALTIVAR 312 Ajouter Module o 2 ALTIVAR Modulel EMot 0 o Zz ALTIVAR Modulel EMot 4 Betirer Module Ins rer Module Pi S1A10386 10 2009 25 Integration of the ATV312 in a PROFIBUS DP network controlled by a Modicon TSX P57 354M Save the projet When all your PROFIBUS DP network devices are configured save the project and export it to Unity Bb PBY 100 To Configuration Channel D PROFIBUS DP Slave Configuration PROFIBUS DP General Configuration tput Addr ID Act Group ID Watchdog A DURS 1 Maintain Reset MCHA 1 0 1 No of WOW Diagnostic Length In words 128 In Bytes 32 PROFIBUS DP Tool Master Configuration View PROFIBUS DP Configuration File Load the NEI DADOCUMENTS AND SETTINGSISTPO4284 cnf file PROFIBUS DP Slave Data lw Addr Symbol A 1W0 3 0 3 E Addresses 1W0 3 0 4 of the slave 1w0 3 0 5 outputs image QW Addr Symbol lla 20W0202 E Addresses 20w0 3 0 4 Of the slave 20w0 3 0 5 inoutputs image Ue No of slaves No of siw No of XOW In the PBY 100 configuration tab of the project you may load now the file generated by SyCON You can check the IW and QW linked to the slave device by selecting its number 2 in the example above
38. veral ways to control an ATV 312 from a communication card The control word and the speed reference are controlled from the network in the same time The control word and the speed reference come from separate sources However separate mode is only allowed when the ACCESS LEVEL LAC parameter in the COMMAND CtL menu is set to L3 The control of the drive is also detailed in the programming manual of the ATV312 in the chapter Control Menu Control of the drive when LAC L1 or L2 There is no particular settings the channels are managed in order of priority Terminals Keypad Remote display terminal Modbus LCC FLO Forced local mode NET PROFIBUS DP or any communication option Control of the drive when LAC L3 When configured with LAC L3 several configurations are possible Control and reference come from the communication card Control via PROFIBUS DP or the terminals in native profile CiA402 Control is separated from reference channel Configure the following parameters Parameter Value Comment Profile Combined native profile The run commands are in native profile CiA402 the command and the target CiA402 come from the same channel Target 1 configuration Network card The command comes from PROFIBUS DP Configuration via the graphic display terminal or the integrated display terminal Menu Parameter Value COMMAND CtL Profile CHCF Not separ
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Schneider Altivar312 Manual(1)