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JUKI APW Series DATA SHEET

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1. SA120 SA 121 SA 131 SA 136 coge SA 118L SA 131 code g gauge ig macnine Dart Shim Suction Suction Automatic Pattern matching Additional Interfacing Shim Additional a L size R size L size R size stretcher device device device _ interlining feeder marking device marker presser device marker 8mm 3 3mm 3 3mm 7 3mm 7 3mm 08 ZZ S ZZ L LO M7 10mm 4 3mm 4 3mm 9 3mm 9 3mm 10 e 1 P NO p 12mm 5 3mm 5 3mm 11 3mm 11 3mm 12 J L L2 L L N1 Z L L L 3 g 114mm 6 3mm 6 3mm 13 3mm 13 3mm 14 5 D L L4 QD 116mm 7 3mm 7 3mm 15 3mm 15 3mm 16 6 6 S 18mm 8 3mm 8 3mm 17 3mm 17 3mm 18 L L L6 20mm 9 3mm 9 3mm 19 3mm 19 3mm 20 L L L L7 LC L L L8 22mm 10 3mm 10 3mm 21 3mm 21 3mm 22 9 o 24mm 11 3mm 11 3mm 23 3mm 23 3mm 24 M2 5 g g M3 26mm 12 3mm 12 3mm 25 3mm 25 3mm 26 e L L M4 g 28mm 13 3mm 13 3mm 27 3mm 27 3mm 28 amp e MG 30mm 14 3mm 14 2mm 29 3mm 29 3mm 30 L M7 32mm 15 3mm 15 3mm 31 3mm 31 3mm 32 e e a L L Q1 The SA 117 can be used for gauge sizes of 8 mm to 12 mm APW 896 Stacker Code Not provided z Power supply Code SP 46 clamp bar stacker Q Single phase 200 240V K Model type Code Specifications Code SP 47 roller stacker R 3 phase 200 240V D For slanted pockets with flaps Standard S SP 46 SP 47 S 3 phase 380V provided with SA 128 W L J L ji Needle gauge Welting patch ruler size Options When you have chosen specitic
2. Place an order when using the standard table Suction device SA 119 for sewing tables with separated right and left parts Suction motor SA 127 Part No 40045779 The device improves the ease of the material placement by sucking the garment body The device should be used in combination with a suction motor SA 127 The SA 127 is not required if a commercially available suction motor or suction device is provided at your factory The picture shows the APW 895 Automatic interlining feeder SA 120 The device automatically feeds rolled interlining onto the table and cuts it It helps reduce the time required to place the interlining thereby increasing productivity and workability A world The world s first corner knife cutting ASAF adjustment through the operation panel is achieved There are many different kinds of welting patches in terms of specifications and materials The corner knife cutting at the corner part of a welt needs fine adjustments This can now be easily adjusted in 0 1 mm steps only through the operation panel since the corner knife comes with computer control of the cutting position and an independent right and left blade lifting lowering mechanism Fine adjustments of the amount of knife cutting to the stitch can be done both in the crosswise and lengthwise directions not through the use of a tool but simply by operating the operation panel This substantially reduces
3. The APW 895 Series is also a JUKI ECO PRODUCTS certified product EE ee eee Functions common to both the APW 895 and APW 896 Time required for setup changing is substantially shortened The machine is equipped with a simple gauge changing mechanism which enables the changing and adjustment of the position of the hook driving shaft saddle from the top of the bed without tilting the machine head The time required to change a needle gauge is less than a half of that required by conventional machines The position of the folding plate and needle does not change even when double single welt sewing is changed over This means that the folding plate does not need any adjustment The machine is provided as standard with a micro adjusting function for adjusting the clamp foot position This enables both accurate and quick adjustments of the welting width Image of adjusting the hook driving shaft saddle The picture shows the APW 895 Highly visible and easy to use Increased sharpness of the center knife An independently driven speed can be changed stepping motor is adopted for the center knife The center knife therefore remains unaffected by the sewing speed and cuts more sharply and cleanly In addition the knife shape is improved to prevent bending and demonstrates increased sharpness when an elastic material is being sewn The picture shows the APW 895 The corner Knives are easily adjustab
4. entry systems 1 The development of products and engineering processes that are safe to the environment 2 Green procurement and green purchasing 3 Energy conservation reduction in carbon dioxide emissions 4 Resource saving reduction of papers purchased etc 6 Reduction and recycling of waste 6 Improvement of logistics efficiency modal shift and improvement of packaging packing etc PHONE 81 42 357 2254 FAX 81 42 357 2274 http www juki com Specifications and appearance are subject to change without prior notice for improvement Z Read the instruction manual before putting the machine into service to ensure safety This catalogue prints with environment friendly soyink on recycle paper NOVEMBER 2012 Printed in Japan C
5. standards for protecting the environment This model has cleared JUKI Group s Green Procurement Guideline a set of standards stricter than the relevant international restrictions on the use of hazardous chemical substances e g the RoHS Directive The introduction of a servomotor has reduced the electrical power consumption by 75 as compared with the conventional model Through design adjustments in the mechanical balance the vibration of the new model is reduced by 9 dB as compared with the conventional model The cabinet retraction design of the stacker helps reduce the package size As a result the load capacity of a container for transportation has been increased by about 80 as compared with the conventional model The number of man hours required to manufacture the sewing machine has been reduced by 14 contributing to reduced energy JUKI ECO PRODUCTS consumption during the production process For details of JUKI ECO PRODUCTS refer to http www juki co jp eco_e index html The RoHS Directive is an EU Directive limiting the use of 6 hazardous substances lead hexavalent chromium mercury cadmium PBB and PBDE in electrical and electronic equipment The Juki Green Procurement Guideline is the voluntarily established criteria to eliminate not only the aforementioned six substances but also other ones which also adversely affect the environment X The aforementioned description applies to the APW 896 Series
6. asiki APW Series APW 895 Lockstitch Automatic Welting Machine for straight pockets with flaps APW 896 Lockstitch Automatic Welting Machine for slanted pockets with flaps J KTECO BROOUCTS APW 895 896 The machine is flexibly adaptable to the sewing of various T ct gt i APW 895 896 Machine time is reduced to provide increased productivity Increased productivity In addition to the high speed machine head with a maximum speed of 3 000 sti min faster movement jump and forwarding of the clamp foot achieves a shorter machine time Comparison of machine time with straight pockets sewing With back tack stitch Reduction by 35 APW 195N 196N conventional model APW 895 896 Machine time gt With condensation stitch APW 195N 196N conventional model Reduction by APW 895 896 lt 9 16 Machine time gt Welting process without flaps 1900 2300 pcs 8 hours Welting process with flaps 1600 1900 pcs 8 hours Sewing length of 150mm stitch length of 2 5mm and allowance rate of 25 Productivity changes depending on the operator s skill working conditions and working environment sti min stands for Stitches per Minute The picture shows the APW 895 with options installed Power consumption is substantially reduced The reduced energy consumption of the APW 895 896 ensures superior power conservation and cost effectivenes
7. ation type S standard S Dolble welt ruler Single welt ruler SA 117 SA 118S SA 119 SA 119E SA 120 SA 121 SA 131 SA134 SA 136 Code S Needle installed on the main body accessory supplied with Code Dart Shim Suction Suction Automatic Pattern matching Additional Right angle Interfacing 5 gauge T the machine stretcher device device device _ interlining feeder marking device marker _ detecting sensor presser device 3 a L size R size L size R size ZZ 8mm 3 3mm 3 3mm 7 3mm 7 3mm 08 7 m 10mm 4 3mm 4 3mm 9 3mm 9 3mm 10 O O L2 p 12mm 5 3mm 5 3mm 11 3mm 11 3mm 12 L amp J L3 3 14mm 6 3mm 6 3mm 13 3mm 13 3mm 14 a G E S e e e L5 16mm 7 3mm 7 3mm 15 3mm 15 3mm 16 oO e L6 18mm 8 3mm 8 3mm 17 3mm 17 3mm 18 o L L IE 20mm 9 3mm 9 3mm 19 3mm 19 3mm 20 s 7 L M2 L L M3 L L L M4 L L L M6 L M7 L L L L M8 e M9 e L L P1 e L P2 e e L P3 L L L L P4 L L L L P6 L L P7 L L L L L PB L L L P9 L L Q3 7o order please contact your nearest JUKI distributer Q e e CE ul A i J L L L L L Q5 The SA 117 can be used for gauge sizes of 8 mm to 12 mm SPECIFICATIONS Model name APW 895 APW 896 Flap type Rectangular flap Rectangular Slanted flap Sewing speed Max 3 000 sti min 1 000 3 000 sti min Kind of welts Parallel double welts parallel single welts slanted double welts slanted single welts tra
8. ing end position Automatic angle detection button Q WHEN YOU PLACE ORDE Please note when placing orders that the model name should be written as follows Machine head Select L Wide amp Long in case that the needle gauge size is APW 895 more than Semm endiar is Stacker Code e Sewing len welt len is more than 280mm 2 Not provided Zz Power supply Code Specifications Code SP 46 clamp bar stacker Q Single phase 200 240V K Model type Code Standard S SP 47 roller stacker R 3 phase 200 240V D For straight pockets with flaps 895 Wide amp Long L SP 46 SP 47 S 3 phase 380V provided with SA 128 N T 1r 1 E ae L i L J Needle gauge Welting patch ruler size s PAES PE Options When you have chosen z S SGE Options When you have chosen specitication type S standard specication type L Wide amp Long uble welt rul D 5 Needle installed on the main body S S with Code SA 117 SA 1185 SA119 SA 119E
9. le The corner knives which can be drawn out in the entire knife unit is adopted The knives are easily adjusted and can also be changed with ease The slim corner knife cover helps reduce material thrusting thereby achieving material cutting with accuracy The picture shows the APW 895 C large color LCD touch panel IP 420 The graphic display and touch panel on the large color LCD help dramatically increase ease of use Basic operations are carried out with the graphic screen and pictogram buttons Guidance messages are given in your selected language External mediuma Now the USB ready main body of the sewing machine uses many different kinds of media In addition to the CompactFlash card the main body of the sewing machine is provided as standard with a USB connector Now data can be input output to from various kinds of media FD floppy disks SM SmartMedia CF CompactFlash SD Secure Digital Card etc by means of a USB thumb device and a card reader USB card reader Newly developed stacker which is able to handle small articles Two kinds of stackers are available i e clamp bar stacker SP 46 and roller stacker SP 47 With the stacker the machine is able to handle materials with a shortest distance of 250 mm from its edge to the pocket A stacking sensor is also provided as standard to prevent stacking errors SP 47 Roller stacker SP 46 Clamp bar
10. pezoidal sewing with without flaps Parallel double welt parallel single welt with without flaps Stitch length Standard 2 5mm 2 0 3 4mm Stitch length fastening stitching Condensation stitching Standard 1 0mm 0 5 1 5mm Back tack stitching Standard 2 0mm 0 5 3 0mm Changeable between condensation back tack stitching Corner knife cutting adjusting method Mechanical adjustment Electronic adjustment Needle ORGAN DP x 17 Standard 16 14 18 SCHMETZ 190R Standard 100 100 110 Thread SPUN 60 recommend Hook Vertical axis 1 7 fold capacity hook Number of independent sewing patterns 99 patterns 999 patterns when a CF memory card is used Number of cycle sewing patterns 20 patterns Number of alternate sewing patterns 20 patterns Machine head 2 needle lockstitch machine with organized 2 needle lockstitch machine LH 895 split needle bar LH 896 Cloth feeding system Driven by a stepping motor Power requirement Single phasae 200 240V 3 phase 200 380V 50Hz 60Hz Power consumption 350VA Compressed air Air consumption 0 5MPa 40dm min ANR Weight 238 5kg 259 0kg S c 1 095mm W x1 500mm D x1 200mm H Dimensions F S Width 1580mm Stacker included Height 1800mm Thread stand included Model as Sewing h It h Needl odel name corner knife and center knife ewing length wel
11. s The adoption of a direct drive system compact AC servomotor with superb energy transfer properties cuts the average power consumption by 75 compared with the forerunner of the APW 895 The power consumption during standby is reduced by as much as 90 Power conservation Average power consumption APW 195N 196N conventional model APW 895 896 a Power consumption gt Reduction by 75 Standby power consumption APW 195N 196N conventional model APW 895 896 ee Power consumption gt Reduction by 90 AP W 895 896 The machine supports the sewing of straight pockets with flaps on suits jackets and pants Double single welt sewing can be changed over by the simple touch of a key on the operation panel Increased adjustable range of sewing lengths min 18mm to max 220mm Sewing pockets with flaps lt d E The picture shows the APW 895 Sewing straight pockets double welt Sewing straight pockets single welt In addition to the APW 895 s functions the APW 896 supports the sewing of slanted pockets for sewing slanted flaps The world s first computer controlled sidewise cutting position of the corner knives E enables easy adjustments of the knives simply by operating the panel The sewing of slanted pockets sewing slanted flaps The APW 896 Series are an eco friendly product which complies with JUKI ECO PRODUCTS JUKI ECO PRODUCTS
12. stacker OPTION ccc Shim device SA 118S The device feeds a highly frictional garment body material fabric sandwiched vertically between the clamp foot and shim Sandwich method The picture shows the APW 895 Other options Model Description Feature The general purpose stacker has a wide range of SP 48 Grasp stacker applications including men s wear ladies wear sportswear jumpers etc It is capable of smoothing wrinkles in a garment SA 117 Dart stretcher Se body with the edges of the material fabric clamped This suction device is intended for sewing tables SA 119E Suction device niea ob 9 with monolithic right and left parts X Flap pattern When using a patterned flap the pattern matching SA 121 R N E matching marker position can be checked with a marking lamp It clamps parts for items such as trousers while stacked to Bundle cl E SA 126 a ene 7 carry out operations This device is to be used in Part No 40045778 combination with the roller stacker SP 47 SA 131 Additional marker It is a marking lamp that adds reference lines E It is a sensor to detect the right flap angle sa 134 Right angle The automatic left flap angle detecting function detecting sensor 2 is provided as standard SA 136 Place your order for the bundle clamp SA 126 and suction motor SA 127 as parts Interfacing presser It is a pneumatic type interlining presser
13. t length eedle gauge mm Without Min 18mm Max 220mm settable in increments of 0 1mm APW 895S ISH 8 10 12 14 16 18 20 When a solenoid valve is used Min 21mm For a needle gauge width of 14mm or more the minimum sewing length is 50mm APW 895L Without Min 18mm Max 300mm settable in increments of 0 1mm 22 24 26 28 30 32 With Min 50mm Max 250mm settable in increments of 0 1mm Without Min 18mm Max 220mm settable in increments of 0 1mm APW 896 With Needle gauge 12mm or less Min 21mm Max 220mm 8 10 12 14 16 18 20 Needle gauge 14mm or more Min 5 0mm Max 220mm sti min stands for Stitches per Minute CompactFlash or CFA specification compatible media CompactFlash is a registered trademark of SanDisk Corporation U S A Other company names and product names brand names are trademarks or registered trademarks of the respective companies ILIKE JUKI CORPORATION SEWING MACHINERY BUSINESS UNIT 2 11 1 TSURUMAKI TAMA SHI TOKYO 206 8551 JAPAN gt JAB F 19014001 Cmoo1 JSAE389 089 JUKI CORPORATION HEAD OFFICE Juki Corporation operates an environmental management system to promote and conduct the following as the company engages in the research development design sales distribution and maintenance of industrial sewing machines household sewing machines industrial robots etc and in the provision of sales and maintenance services for data
14. the adjustment time and finishes high quality welt The corner knife position at the starting E Automatic left flap angle detecting function When sewing a slanted flap Right needle Left needle Angle detecting sensor le s s e s s e s lt lt Left flap sensor Automatic detection of a flap angle and calculation of the sewing starting end positions Cutting l l l Seam l I abc l Equal stitch length right left backtacking function is installed The machine comes with an added function for equalizing the right and left backtack stitch length for the sewing of slanted pockets This function helps improve the backtack seam quality The machine is provided as standard with the automatic left flap angle detecting function By pressing the automatic angle detection button on the operation panel when sewing a left flap the two sensors detect the flap angle to adjust the sewing starting sewing end position of the right and left needles when sewing a left flap This function is provided as standard only on left flap sewing When automatic detection finds a difference of less than 0 5 mm parallel stitching is performed For the sewing of single welt the flap angle detecting sensors cannot be used Only the flap sensor can be used Direction of difference amount of difference Ej 7 Automatic setting Sew

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